Covalent addition of diethyltoluenediamines onto carbon nanotubes for composite application

Diethyltoluenediamines (DETDA) was grafted to single‐walled carbon nanotubes (SWNTs) through diazonium‐based addition for improving dispersion and interfacial bonding in SWNT/epoxy nanocomposites. Characterization results of Fourier Transformed Infrared spectroscopy and Raman spectroscopy validated covalent bonding between DETDA and carbon nanotubes. The degree of functionalization was about 4% based on thermo‐gravimetric analysis. Interfacial bonding strength was computed in the presence of chemical bonding and the computation results indicated that the interfacial shear strength in the presence of functionalized carbon nanotubes was significantly enhanced. The experimental test revealed that the tensile strength of nanocomposites was enhanced about 23% and Young's modulus about 25%, with 0.5 wt% loading of functionalized‐nanotubes. These considerable improvements further verified the load‐transfer enhancement in the functionalized‐SWNTs/epoxy nanocomposites. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Synthesis and characterization of multiwalled carbon nanotubes‐polymethyl methacrylate composites prepared by in situ polymerization method

Multiwalled carbon nanotubes‐polymethyl methacrylate composites (MWCNT‐PMMA) were prepared by an in situ polymerization method. The effect of nanotube content and their surface functionalization on the mechanical properties of the resulting nanocomposites was investigated. The use of only 1.8 wt% functionalized tubes improved flexural modulus by about 43% and flexural strength by about 60%. In situ polymerization using functionalized tubes improved interfacial bonding strength due to a chemical interaction between carbon nanotubes and the growing PMMA, which resulted in improved load transfer mechanism. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Fabrication of pH‐ or temperature‐responsive single wall carbon nanotubes via a graft from photopolymerization

An ultraviolet light initiated “graft from” polymerization method to fabricate polymer‐functionalized single wall carbon nanotubes (SWNTs) with pendant pH‐ and temperature‐responsive polymer chains is utilized. The attached polymer chains, formed from methacrylic acid and poly(ethylene glycol) methyl ether methacrylate monomers, are well established for its pH‐responsive swelling/deswelling behavior. This special property was utilized here to control the aqueous dispersibility of the carbon nanotubes. Furthermore, poly(N‐isopropylacrylamide), a temperature‐responsive polymer, was utilized in the fabrication of SWNTs whose dispersibility was dependent on solution temperature. The morphology of the polymer‐functionalized carbon nanotubes was characterized by scanning electron microscopy (SEM) before and after functionalization. Environmental SEM was used to further characterize the morphology of the functionalized SWNTs. In addition, covalent bonding of the polymer to the carbon nanotube surface was established using Raman and Fourier transform infrared spectroscopic techniques. The physical and chemical properties of the functionalized nanotubes were further characterized by energy‐dispersive X‐ray spectroscopy, thermogravimetric analysis, and differential scanning calorimetry. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2980–2986, 2012     

Modeling of interfacial modification effects on thermal conductivity of carbon nanotube composites

The effect of functionalization of carbon nanotubes on the thermal conductivity of nanocomposites has been studied using a multi-scale modeling approach. These results predict that grafting linear hydrocarbon chains to the surface of a single wall carbon nanotube with covalent chemical bonds should result in a significant increase in the thermal conductivity of these nanocomposites. This is due to the decrease in the interfacial thermal (Kapitza) resistance between the single wall carbon nanotube and the surrounding polymer matrix upon chemical functionalization. The nanocomposites studied here consist of single wall carbon nanotubes in a bulk poly(ethylene vinyl acetate) matrix. The nanotubes are functionalized by end-grafting linear hydrocarbon chains of varying length to the surface of the nanotube. The effect which this functionalization has on the interfacial thermal resistance is studied by molecular dynamics simulation. Interfacial thermal resistance values are calculated for a range of chemical grafting densities and with several chain lengths. These results are subsequently used in an analytical model to predict the resulting effect on the bulk thermal conductivity of the nanocomposite.     

Physical interactions at carbon nanotube-polymer interface

Mechanical properties of carbon nanotube (CNT) reinforced polystyrene rod and CNT reinforced epoxy thin film were studied and the CNT-polymer interface in these composites was examined. Transmission and scanning electron microscopy examinations of CNT/polystyrene (PS) and CNT/epoxy composite showed that these polymers adhered well to CNT at the nanometer scale. Molecular mechanics simulations and elasticity calculations were used to quantify some of the important interfacial characteristics that critically control the performance of a composite material. In the absence of chemical bonding between CNT and the matrix, it is found that the non-bond interactions, consist of electrostatic and van der Waals forces, result in CNT-polymer interfacial shear stress (at 0 K) of about 138 and 186 MPa, respectively, for CNT/epoxy and CNT/PS. The high interfacial shear stress calculated, about an order of magnitude higher than micro fiber reinforced composites, is believed attributed to intimate contact between the two solid phases at the molecular scale. Simulations and calculations also showed that local non-uniformity of CNT and mismatch of the coefficients of thermal expansions between CNT and polymer matrix also promote the stress transfer ability between the two.     

Preparation,structure and properties of thermoplastic olefin nanocomposites containing functionalized carbon nanotubes

The morphology and properties of multiwalled carbon nanotube modified polypropylene (PP)/ethylene–octene copolymer blends were studied. Polypropylene chains are covalently grafted onto the surface of carbon nanotubes (CNTs) in order to improve their interaction with the polymer matrix. It is observed that functionalization of CNTs improves their dispersion and increases the interfacial bonding between CNTs and polymer matrix. The functionalized CNTs are selectively distributed in the continuous polypropylene phase. The size of the dispersed elastomer phase decreases after the addition of CNTs. Functionalized CNTs act as a nucleating agent and increase the crystallinity of the polypropylene. More importantly, an important increase in impact strength, stiffness and toughness can be achieved through introducing functionalized CNTs. Copyright © 2011 Society of Chemical Industry     

Atomistic simulations of functionalization of aramid fiber-epoxy nanocomposite

Owing to its high degree of crystallinity and orientation, the surface of aramid fiber is smooth, causing its low bonding strength with polymer matrix. This has restricted the application of aramid fiber in reinforced polymer materials. Effective methods are by introducing functional groups through surface modification and by increasing its surface roughness thereby greatly improving its bonding strength with the polymer. In this work, molecular dynamics (MD) simulation study fiber functionalized with hydroxyl (OH), carboxyl (COOH), and the silane coupling agent as nanofillers for polymer nanocomposites. The interfacial characteristics and the mechanical behavior of polymer nanocomposites are investigated. The results show that the functionalization can enhance the interfacial shear stress and tensile strength. The functional group not only provides a stronger interface, but also provides additional mechanical interlocking effect, which effectively improves load-bearing transmission capacity. The analysis of the micro-mechanism from the energy level also provides new insights for the functionalized design of nanocomposites.     

Improvement of dispersion of carbon nanotubes in epoxy resin through pyrogallol functionalization

Multiwalled carbon nanotubes (MWNTs) were functionalized with pyrogallol. The functionalized MWNTs were well‐dispersed in the epoxy/curing agent/ethanol solution, as demonstrated by UV‐vis spectra and optical micrographs. Epoxy resin/MWNTs composites were prepared via solution mixing method. The cure behavior was characterized using differential scanning calorimetry. Pyrogallol‐functionalized carbon nanotubes (CNTs) reacted with the epoxy through the mediation reaction of pyrogallol with the curing agent, leading to the interfacial bonding between the functionalized carbon nanotubes (CNTs) and the resin matrix. Due to the excellent dispersion and interfacial bonding, the mechanical strength and electrical conductivity of the epoxy resin/CNTs composites have been improved. POLYM. ENG. SCI. 56:1079–1085, 2016. © 2016 Society of Plastics Engineers     

Functionalized Multi-Walled Carbon Nanotubes with Vitamin C Structures: Characterization and Fabrication of Thiazole Containing Poly(amide–imide)-based Composites

The functionalization of multi-walled carbon nanotubes by ascorbic acid (vitamin C) was carried out. Then, functionalized multi-walled carbon nanotubes were dispersed throughout a poly(amide–imide) matrix by ex situ technique with 5, 10, and 15% loading by weight. The composite hybrid films were prepared by a solvent casting method. It was found that the functionalization of multi-walled carbon nanotubes could improve their dispersion and interfacial adhesion to the poly(amide–imide) matrix as proved by field emission scanning and transmission electron microscopy techniques. The modulus, tensile strength, and the thermal stability of the composites were improved in spite of excellent multi-walled carbon nanotube dispersion in the matrix.     

Mechanical and morphological characterization of polymer-carbon nanocomposites from functionalized carbon nanotubes

Carbon nanotubes were functionalized with poly(vinyl alcohol) (PVA). The water-soluble PVA-functionalized carbon nanotubes were then embedded into PVA matrix via a wet-casting method, resulting in polymer-carbon nanocomposite films with homogeneous nanotube dispersion. Composites with pristine and functionalized nanotubes were tested in tension. It was found that the mechanical properties of these nanocomposite films were significantly improved compared to the neat polymer film. Functionalization allowed good distribution of the nanotubes in the matrix, leading to higher film strength. Scanning electron microscopy shows an apparent good wetting of the nanotubes by the PVA matrix. These results are supportive of good interfacial bonding between the functionalized carbon nanotubes and the hosting polymer matrix.     

Thermogravimetric and resistivity study of Ex situ and In situ poly(methyl methacrylate)/carboxylic acid group functionalized multiwall carbon nanotubes composites

Polymer composites based on poly(methyl methacrylate) (PMMA)/carboxylic acid group functionalized multiwall carbon nanotubes (MWCNT) were prepared by the ex situ and in situ techniques with 0.05% loading by weight. Composite films were fabricated by solvent casting method. Electrical conductivity of the composites as well as of the neat PMMA polymer was measured in the temperature range 333 K to 423 K. Neat PMMA samples prepared by the same method showed complete insulating behavior. Ex situ technique leads to a lower value of percolation threshold. Infrared spectroscopy was used to analyze the effect of functionalization of MWCNT on the interfacial bonding of PMMA and MWCNT. Thermogravimetric analysis revealed that the maximum degradation temperature has been shifted to higher region for in situ composites compared to PMMA itself—and the ex situ composites indicated better thermal stability. X‐ray diffraction study of composites also indicates that in situ composites functionalization incorporated MWCNT particles in the polymer chain. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Hydrogen bond containing multiwalled carbon nanotubes in polyurethane composites

Introduction of hydrogen bonding sites onto multi‐walled carbon nanotubes (MWCNTs) included carboxylic acid, amide‐amine, and novel amide‐urea MWCNTs for the formation of homogenous polyurethane composites. Acid oxidation and subsequent derivatization introduced hydrogen bonding functionality onto MWCNTs to reveal the effect of surface functionalization on mechanical properties in a 45 wt% hard segment polyurethane matrix. Raman spectroscopy showed an increase in the D/G peak ratio, which indicated successful oxidation, and X‐ray photoelectron spectroscopy also revealed elemental compositions that supported each step of the functionalization strategy. Thermogravimetric analysis supported functionalization with an increase in percent weight loss for each functionalization, and the MWCNT surface functionalization determined pH‐dependent dispersibility. The nonfunctionalized MWCNT composites showed poor dispersion with transmission electron microscopy, and in sharp contrast, the functionalized composites displayed homogenous dispersions. Tensile testing revealed improved stress at break in the functionalized MWCNT composites at low loadings due to homogenous dispersion. POLYM. COMPOS., 37:1425–1434, 2016. © 2014 Society of Plastics Engineers     

Design and characterization of polypropylene matrix/glass fibers composite materials

In this article, polymer composites based on polypropylene (PP) matrix reinforced with short glass fibers type E (GF‐type E) were obtained. However, to ensure good interfacial adhesion and stress transfer across the interface, the influence of the chemical functionalization of the phases was analyzed. The better interfacial adhesion is assured by the use of maleic anhydride grafted PP and amino‐functionalized GF. The obtained composite materials were tested from the point of view of composition, morphology, and mechanical properties. It can conclude that the chemical functionalization of the two phases is beneficial from the point of view of compatibility of the phases and consequently higher mechanical properties are obtained. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42163.     

Enhancement in mechanical properties of multiwalled carbon nanotube‐reinforced epoxy composites: Crosslinking of the reinforcement with the matrix via diamines

In this study, the effect of diamine molecular structure, attached to the multiwalled carbon nanotubes (MWCNTs), on the interfacial interactions of the MWCNTs and the epoxy matrix was studied. Pristine MWCNTs were successfully functionalized with multiple aliphatic and aromatic diamines. It has been found that, compared to aliphatic molecules, aromatic diamines can yield higher functionalization degree, due to higher activity and longer half‐life of aromatic intermediates. However, at the same functionalization degree, the aliphatic ligands were more successful in reacting with epoxy chains and forming covalent bonds between the MWCNTs and the matrix. Considerable improvements were achieved in the mechanical properties of functionalized MWCNT‐reinforced epoxy composites in comparison with the pristine MWCNT‐reinforced composites. Fractography observations revealed distinct differences in the failure modes of reinforced composites after functionalization of the MWCNTs with diamines. POLYM. ENG. SCI., 59:1905–1910, 2019. © 2019 Society of Plastics Engineers     

Preparation and characterization of poly(styrene-co-butyl acrylate)-encapsulated single-walled carbon nanotubes under ultrasonic irradiation

Polymeric composite materials filled with single-walled carbon nanotubes (SWNTs) have attracted much attention, but successful applications of such composites require uniform dispersion of SWNTs in the polymeric matrix and the strong SWNTs-polymer interface interaction. In this paper, chemical modification combined with ultrasonically initiated in situ polymerization was successfully employed to prepare poly(styrene-co-butyl acrylate)/single-walled carbon nanotubes composites [P(St-BA)/SWNTs]. The whole procedure contained two steps: in the first step, 3-(trimethoxy)-propylmethacrylate-silane (silane-coupling agent, KH570), a kind of polymerizable vinyl monomer, was grafted onto the surface of SWNTs, forming KH570-g-SWNTs by reacting KH570 with hydroxyl groups on the surface of SWNTs, which was proved by combination of FTIR and XPS results. Due to the presence of polymerizable KH570 on the surface of SWNTs, this provides a basis for the next stage of polymerization to prepare polymer-encapsulated SWNTs composites. In the second step, an ultrasonically initiated in situ emulsion polymerization of monomer styrene (St) and n-butyl acrylate (BA) proceeded in the presence of KH570-g-SWNTs. Consequently, P(St-BA)/SWNTs composite emulsion was obtained. TEM confirmed that SWNTs were coated with the obtained polymer. FTIR and XPS further showed that even after 72 h of soxhlet extraction with boiling toluene, there were still unextracted polymers in P(St-BA)/SWNTs composite, indicating strong interaction between the polymer and carbon nanotubes. Finally, a mechanism for formation of polymer-encapsulated SWNTs through ultrasonically initiated in situ emulsion polymerization was proposed. This study could provide a new way to resolve the problems of the dispersion, stabilization, and compositing of SWNTs with polymer matrix and prepare polymer/SWNTs composites.     

Dispersion, interfacial interaction and re-agglomeration of functionalized carbon nanotubes in epoxy composites

The surface, interfacial and dispersion properties of carbon nanotubes (CNTs), and the mechanical properties of the CNT/epoxy composites affected by CNT functionalization are investigated. It is demonstrated that there exists strong correlations between amino-functionalization, dispersion, wettability, interfacial interaction and re-agglomeration behaviour of CNTs and the corresponding mechanical and thermo-mechanical properties of CNT/epoxy composites. The amino-functionalized CNTs exhibit higher surface energy and much better wettability with epoxy resin than the pristine CNTs, and the attached amine molecules arising from the functionalization effectively inhibit the re-agglomeration of CNTs during the curing of resin. These ameliorating effects along with improved interfacial adhesion between the matrix and functionalized CNTs through covalent bonds result in improved flexural and thermo-mechanical properties compared with those without functionalization.     

Preparation and characterization of alkylated carbon nanotube/polyimide nanocomposites

BACKGROUND: The development of carbon nanotube‐reinforced composites has been impeded by the difficult dispersion of the nanotubes in polymers and the weak interaction between the nanofiller and matrices. Efficient dispersion of carbon nanotubes is essential for the formation of a functional nanotube network in a composite matrix. RESULTS: Multiwalled carbon nanotubes (MWNTs) were incorporated into a polyimide matrix to produce MWNT/polyimide nanocomposites. To disperse well the MWNTs in the matrix and thus improve the interfacial adhesion between the nanotubes and the polymer, ‘branches’ were grafted onto the surface of the nanotubes by reacting octadecyl isocyanate with carboxylated MWNTs. The functionalized MWNTs were suspended in a precursor solution, and the dispersion was cast, followed by drying and imidization to obtain MWNT/polyimide nanocomposites. CONCLUSION: The functionalized MWNTs appear as a homogeneous dispersion in the polymer matrix. The thermal stability and the mechanical properties are greatly improved, which is attributed to the strong interactions between the functionalized MWNTs and the polyimide matrix. Copyright © 2009 Society of Chemical Industry     

Improving delamination resistance of carbon fiber reinforced polymeric composite by interface engineering using carbonaceous nanofillers through electrophoretic deposition: An assessment at different in-service temperatures

In this article, modification of carbon fiber surface by carbon based nanofillers (multi-walled carbon nanotubes [CNT], carbon nanofibers, and multi-layered graphene) has been achieved by electrophoretic deposition technique to improve its interfacial bonding with epoxy matrix, with a target to improve the mechanical performance of carbon fiber reinforced polymer composites. Flexural and short beam shear properties of the composites were studied at extreme temperature conditions; in-situ cryo, room and elevated temperature (−196, 30, and 120°C respectively). Laminate reinforced with CNT grafted carbon fibers exhibited highest delamination resistance with maximum improvement in flexural strength as well as in inter-laminar shear strength (ILSS) among all the carbon fiber reinforced epoxy (CE) composites at all in-situ temperatures. CNT modified CE composite showed increment of 9% in flexural strength and 17.43% in ILSS when compared to that of unmodified CE composite at room temperature (30°C). Thermomechanical properties were investigated using dynamic mechanical analysis. Fractography was also carried out to study different modes of failure of the composites.     

Interfacial improvement of carbon fiber/epoxy composites using a simple process for depositing commercially functionalized carbon nanotubes on the fibers

An aqueous suspension deposition method was used to coat the sized carbon fibers T700SC and T300B with commercially carboxylic acid-functionalized and hydroxyl-functionalized carbon nanotubes (CNTs). The CNTs on the fiber surfaces were expected to improve the interfacial strength between the fibers and the epoxy. The factors affecting the deposition, especially the fiber sizing, were studied. According to single fiber-composite fragmentation tests, the deposition process results in improved fiber/matrix interfacial adhesion. Using carboxylic acid-functionalized CNTs, the interfacial shear strength was increased 43% for the T700SC composite and 12% for the T300B composite. The relationship between surface functional groups of the CNTs and the interfacial improvement was discussed. The interfacial reinforcing mechanism was explored by analyzing the surface morphology of the carbon fibers, the wettability between the carbon fibers and the epoxy resin, the chemical bonding between the fiber sizing and the CNTs, and fractographic observation of cross-sections of the composites. Results indicate that interfacial friction, chemical bonding and resin toughening are responsible for the interfacial improvement of nanostructured carbon fiber/epoxy composites. The mechanical properties of the CNT-deposited composite laminate were further measured to confirm the effectiveness of this strategy.     

Effect of processing methods and functional groups on the properties of multi-walled carbon nanotube filled poly(dimethyl siloxane) composites

Pristine and functionalized multi-walled carbon nanotubes (MWCNTs) filled poly(dimethyl siloxane) (PDMS) composites were produced by two different methods, namely the solution mixing method and the mini-extruder method. The composites produced using the mini-extruder exhibit relatively higher tensile strength and higher thermal conductivity due to better nanotubes dispersion. On the other hand, the composites prepared via solution mixing have higher electrical conductivity and better thermal stability due to the high aspect ratio of nanotubes. Scanning electron micrographs of composites fracture surface revealed that composites produced by mini-extruder resulted shorter nanotube length, thus lowering the aspect ratio of MWCNTs. In general, functionalization of nanotubes increases the tensile strength, thermal conductivity, and thermal stability of the PDMS composites due to the improved interfacial adhesion and nanotubes dispersion.