Novel morphologies of poly(phenylene oxide) (PPO)/polyamide 6 (PA6) blend nanocomposites

Poly(phenylene oxide) (PPO)/polyamide 6 (PA6) (50/50 w/w) blend nanocomposites were prepared by melt mixing of PPO, PA6, and organically modified clay. The morphology of PPO/PA6 nanocomposite with various amounts of clay has been investigated using scanning electron microscope (SEM), transmission electron microscope (TEM), and wide-angle X-ray diffraction (WAXD). For the PPO/PA6 blend without clay, PPO is dispersed in the PA6 matrix with an average particle diameter of about 4.2 μm. The domain size of the dispersed PPO phase is significantly decreased to about 1.1 μm by adding a small amount of clay (2%). However, when the amount of organoclay is more than 5%, the matrix-domain structure is found to transform into the co-continuous morphology. The TEM observation shows that all the organoclay is dispersed only in the PA6 phase with a high degree of exfoliation and there is no any clay detectable in the PPO phase for the nanocomposites regardless of the amount of clay. It is considered that the dispersed clay platelets play an important role in the control of the PPO/PA6 blend morphology. Firstly, the selective localization of clay in PA6 phase changes the viscosity ratio of the PPO and PA6 phases. Therefore, clay has significant effects on the morphology of the polymer blend. Secondly, the high aspect ratio of the clay platelets prevents the coalescence of domains during melt mixing.     

Using organoclay to promote morphology refinement and co-continuity in high-density polyethylene/polyamide 6 blends - Effect of filler content and polymer matrix composition

We investigate the gradual changes of the microstructure of two blends of high-density polyethylene (HDPE) and polyamide 6 (PA6) at opposite composition filled with increasing amounts of an organomodified clay. The filler locates preferentially inside the polyamide phase, bringing about radical alterations in the micron-scale arrangement of the polymer phases. When the host polyamide represents the major constituent, a sudden reduction of the average sizes of the polyethylene droplets was observed upon addition of even low amounts of organoclay. A morphology refinement was also noticed at low filler contents when the particles distributes inside the minor phase. In this case, however, keep increasing the organoclay content eventually results in a high degree of PA6 phase continuity. Rheological analyses reveal that the filler loading at which the polyamide assembles in a continuous network corresponds to the critical threshold for its rheological transition from a liquid- to a gel-like behaviour, which is indicative of the structuring of the filler inside the host PA6. On the basis of this finding, a schematic mechanism is proposed in which the role of the filler in driving the space arrangement of the polymer phases is discussed. Finally, we show that the synergism between the reinforcing action of the filler and its ability to affect the blend microstructure can be exploited in order to enhance relevant technological properties of the materials, such as their high temperature structural integrity.     

Cocontinuous phase morphology for an asymmetric composition of polypropylene/polyamide 6 blend by melt mixing of polypropylene with premelted polyamide 6/organoclay masterbatch

Cocontinuous morphology was obtained for an asymmetric composition of polypropylene/polyamide 6 (70/30 w/w) blend by controlling melt compounding sequence of PP, PA6, and organoclay. Three different compounding sequences were tested: direct melt mixing of all the components, melt mixing of PP with PA6/organoclay masterbatch, and melt mixing of PP with premelted PA6/organoclay masterbatch. Only the third method promotes cocontinuous morphology. In all three cases, organoclay locates preferentially in the PA6 phase and at the interface, although the level of organoclay dispersion is poorer in the case of direct mixing than in the two‐masterbatch approaches. The morphology evolution processes of the three different compounding sequences were investigated and revealed that the main reason for the formation of cocontinuous morphology in the third method is the inhibiting effect of organoclay preincluded in the premelted PA6 phase on phase inversion. The viscosity of PA6 phase and the barrier effect of organoclay were confirmed to be two key factors in promoting cocontinuous structure. Dynamic mechanical analysis shows that the blend having cocontinuous morphology displays higher storage modulus than those having matrix‐dispersed morphology at the same organoclay loading. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology and mechanical property changes in compatibilized high density polyethylene/polyamide 6 nanocomposites induced by carbon nanotubes

Addition of carbon nanotubes to immiscible polymer blends with co‐continuous morphology features to improve the electrical conductivity has attracted much attention in recent years; however, less attention has been paid to the effect of carbon nanotubes on the morphology and corresponding physical properties of immiscible polymer blends with typical sea‐island morphology. In this work, therefore, functionalized multiwalled carbon nanotubes (FMWCNTs) were introduced into an immiscible high density polyethylene/polyamide 6 (HDPE/PA6) blend which was compatibilized by maleic anhydride grafted HDPE (HDPE‐MA). The distribution of FMWCNTs and the phase morphologies of the nanocomposites were characterized using scanning electron microscopy and transmission electron microscopy. The crystallization and melting behaviors of the components were analyzed by differential scanning calorimetry, which is thought to be favorable for an understanding of the distribution of FMWCNTs. It is interesting to observe that the morphology of PA6 particles is very dependent on the method of preparation of the nanocomposites. Correspondingly, FMWCNTs exhibit an apparent reinforcement effect and/or an excellent toughening effect for the compatibilized HDPE/PA6 blend, depending upon their distribution state and the variation of PA6 morphology. This work proves that FMWCNTs have a potential application in further improving the mechanical properties of compatibilized immiscible polymer blends. Copyright © 2012 Society of Chemical Industry     

The effect of organoclay on the mechanical properties and morphology of injection‐molded polyamide 6/polypropylene nanocomposites

Nanocomposites containing a thermoplastic blend and organophilic layered clay (organoclay) were produced by melt compounding. The blend composition was kept constant [polyamide 6 (PA6) 70 wt % + polypropylene (PP) 30 wt %], whereas the organoclay content was varied between 0 and 10 wt %. The mechanical properties of the nanocomposites were determined on injection‐molded specimens in both tensile and flexural loading. Highest strength values were observed at an organoclay content of 4 wt % for the blends. The flexural strength was superior to the tensile one, which was traced to the effect of the molding‐induced skin‐core structure. Increasing organoclay amount resulted in severe material embrittlement reflected in a drop of both strength and strain values. The morphology of the nanocomposites was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy‐dispersion X‐ray analysis (EDX), and X‐ray diffraction (XRD). It was established that the organoclay is well dispersed (exfoliated) and preferentially embedded in the PA6 phase. Further, the exfoliation degree of the organoclay decreased with increasing organoclay content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 175–189, 2004     

Free‐volume hole properties of two kinds thermoplastic nanocomposites based on polymer blends probed by positron annihilation lifetime spectroscopy

Two type of nanocomposites—an immiscible blend, high density polyethylene/polyamide 6 (HDPE/PA‐6) with organomodified clay, and a compatibilized blend, high density polyethylene grafted with acrylic acid/PA‐6 (PEAA/PA‐6) with organomodified clay—were prepared via melt compounding. X‐ray diffraction and transmission electron microscopy results revealed that the clay was intercalated and partially exfoliated. Positron annihilation lifetime spectroscopy has been utilized to investigate the free‐volume hole properties of two type of nanocomposites. The results show a negative deviation of free‐volume size in PEAA/PA‐6 blend, and a positive deviation in HDPE/PA‐6 blend, and I₃ has a greater negative deviation in compatibilized blend than in immiscible blend due to interaction between dissimilar chains. For nanocomposites based on polymer blends, in immiscible HDPE/PA‐6/organomodified clay system, the variation of free‐volume size with clay content is not obvious and the free‐volume concentration and fraction decreased. While in the case of compatibilized PEAA/PA‐6/organomodified clay nanocomposites, complicated variation of free‐volume properties due to interactions between two phases and organomodified clay was observed. And the interaction parameter β shows the interactions between polymers and organomodified clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2463–2469, 2006     

Tailoring the morphology of polypropylene/polyamide 66 blend at an asymmetric composition by using organoclay and maleic anhydride grafted polypropylene

The morphology of polypropylene (PP)/polyamide 66 (PA66) blend at an asymmetric composition is tailored by organoclay and maleic anhydride grafted polypropylene (MAPP). Without MAPP, a transition from typical sea-island morphology to coarse co-continuous morphology is observed when organoclay loading relative to PA66 phase reaches 10 wt%. With 10 wt% of organoclay, the coarse co-continuous morphology is transformed to fine fibrillar and then to rod-like morphology with increasing MAPP contents. The morphological changes are well interpreted from the view of morphology evolution process. Finally, an attempt was made to correlate the melt dynamic rheological response of all samples with corresponding morphology.     

Effect of core‐shell morphology evolution on the rheology,crystallization, and mechanical properties of PA6/EPDM‐g‐MA/HDPE ternary blend

In this article, polyamide 6 (PA6), maleic anhydride grafted ethylene‐propylene‐diene monomer (EPDM‐g‐MA), high‐density polyethylene (HDPE) were simultaneously added into an internal mixer to melt‐mixing for different periods. The relationship between morphology and rheological behaviors, crystallization, mechanical properties of PA6/EPDM‐g‐MA/HDPE blends were studied. The phase morphology observation revealed that PA6/EPDM‐g‐MA/HDPE (70/15/15 wt %) blend is constituted from PA6 matrix in which is dispersed core‐shell droplets of HDPE core encapsulated by EPDM‐g‐MA phase and indicated that the mixing time played a crucial role on the evolution of the core‐shell morphology. Rheological measurement manifested that the complex viscosity and storage modulus of ternary blends were notable higher than the pure polymer blends and binary blends which ascribed different phase morphology. Moreover, the maximum notched impact strength of PA6/EPDM‐g‐MA/HDPE blend was 80.7 KJ/m² and this value was 10–11 times higher than that of pure PA6. Particularly, differential scanning calorimetry results indicated that the bulk crystallization temperature of HDPE (114.6°C) was partly weakened and a new crystallization peak appeared at a lower temperature of around 102.2°C as a result of co‐crystal of HDPE and EPDM‐g‐MA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

A change of phase morphology in poly(p-phenylene sulfide)/polyamide 66 blends induced by adding multi-walled carbon nanotubes

By adding a small amount of acid treated multi-walled carbon nanotubes (MWCNTs) into poly(p-phenylene sulfide)/polyamide 66 (60/40 w/w) blends, the morphology was found to change from sea-island to co-continuous structure. As the MWCNT content was increased, the morphology came back to sea-island but with increased domain size. It was very interesting to note that the MWCNTs were found to be selectively located in the PA66 phase, and their assembling determines the final morphology of PPS/PA66 blends. A dendritic contacted MWCNTs network was formed at low load, which leads to the formation of a co-continuous structure, and isolated MWCNT aggregates were observed at high load, which leads to the formation of sea-island morphology. Since the properties of multiphase polymeric materials are not only determined by the properties of the component polymers, but also by the morphology formed, our work indicates that the behavior of phase-separating polymer blends containing MWCNTs can be exploited to create a rich diversity of new structures and useful nanocomposites.     

Effects of mixing protocol on the performance of nanocomposites based on polyamide 6/acrylonitrile–butadiene–styrene blends

Toughening of polyamide 6 (PA6) can be achieved by appropriate addition of an elastomeric matrix phase; however, this leads to a loss of rigidity and mechanical strength. As a result, much research has been directed at obtaining an optimal balance between toughness and rigidity for these thermoplastics. The approach explored here is the formation of nanocomposites from PA6/acrylonitrile–butadiene–styrene (ABS) blends prepared by melt mixing with a modified montmorillonite (Cloisite® 30B) and styrene/maleic anhydride copolymer as a compatibilizer. The effect of the mixing sequence of the components on the morphology and properties is a primary focus. The morphology and mechanical properties of the materials were characterized by X‐ray diffraction, electron microscopy, and tensile and impact testing. Incorporation of the compatibilizer in the PA6/ABS blend increased toughness but decreased rigidity. A significant increase of modulus was observed for the nanocomposite blend compared with the blend or the matrix. This increase was attributed to the exfoliation of organoclay layers in the PA6 matrix phase. It was also observed that the morphology of the ABS dispersed phase was considerably influenced by the mixture sequence. POLYM. ENG. SCI., 52:1909–1919, 2012. © 2012 Society of Plastics Engineers     

Fabrication of high‐k poly(vinylidene fluoride)/Nylon 6/carbon nanotube nanocomposites through selective localization of carbon nanotubes in blends

The morphology as well as the distribution of conductive fillers in conductive filler/polymer nanocomposites have a decisive effect on the dielectric properties of blend composites. In this study, the relationship between morphology and properties was carefully investigated and the underlying mechanism is discussed based on the microcapacitor model. Multiwalled carbon nanotubes (CNTs) were introduced into an immiscible poly(vinylidene fluoride) (PVDF)/polyamide 6 (Nylon 6) blend and the morphologies of PVDF/Nylon 6 were tailored by changing the weight ratio of PVDF to Nylon 6, varying from sea‐island morphology to co‐continuous morphology. Interestingly, the CNTs are selectively localized in the Nylon 6 phase in both sea‐island and co‐continuous morphological blends, which is due to the finer interaction between Nylon 6 and CNTs. In the sea‐island morphological blend only, a strong increase of the dielectric permittivity can be found when the content of CNTs is increased. It is surprising that no effects of CNTs on the dielectric properties can be found in the co‐continuous morphological blend. The CNT filled Nylon 6 domains in the sea‐island morphological blend act as a microcapacitor with improved charge accumulation and interfacial polarization, resulting in a marked increase in dielectric permittivity. © 2016 Society of Chemical Industry     

Processing and properties of modified polyamide 66-organoclay nanocomposites

Binary polyamide 66 nanocomposites containing 2 wt % organoclay, polyamide 66 blend containing 5 wt % impact modifier, and ternary polyamide 66 nanocomposites containing 2 wt % organoclay and 5 wt % impact modifier were prepared by melt compounding method. The effects of E-GMA and the types of the organoclays on the interaction between the organoclay and the polymer, dispersion of the organoclay, morphology, mechanical, flow, and thermal properties of the nanocomposites were investigated. Partial exfoliation and improved mechanical properties are observed for Cloisite® 15A and Cloisite® 25A nanocomposites. On the other hand, the organoclay was intercalated or in the form of tactoids in Cloisite® 30B nanocomposites. Components of the nanocomposites containing Cloisite® 15A and Cloisite® 25A were compounded in different addition orders. Mixing sequence of the components affected both the dispersion of the organoclay and the mechanical properties drastically. SEM analyses revealed that homogeneous dispersion of the organoclay results in a decrease in the domain sizes and promotes the improvements in the toughness of the materials. Melt viscosity was also found to have a profound effect on the dispersion of the organoclay according to MFI and XRD results. Crystallinity of the nanocomposites did not change significantly. It is only the type of the constituents and their addition order what dramatically influence the nanocomposite properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Structural analysis of multicomponent nanoclay-containing polymer blends through simple model systems

A systematic approach was adopted to study multicomponent clay-containing nanocomposites using compatibilized and non-compatibilized blends of polyamide 6 (PA6)/acrylonitrile-butadiene-styrene terpolymer (ABS) and their organoclay (OMMT) nanocomposites. For this purpose PA6/styrene-acrylonitrile copolymer (SAN) based blends and nanocomposites were selected as simple model systems. In this way the role of each component of the systems, especially the clay, compatibilizer, and polybutadiene fraction on the formation of intercalated or exfoliated OMMT structures as well as resulting dynamic mechanical properties (DMA) could be elucidated. Structural analysis of the model systems using theoretical approach, and X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and DMA revealed that the most crucial factor in controlling the morphology and achieving different levels of dispersion is the extent of interaction between clay and the polymer matrix. Morphological analysis revealed that the OMMT layers were dispersed and exfoliated largely in the PA6 phase but, some were also accumulated at the rubber particle surface which remained non-intercalated. The effect of a compatibilizer on the dispersion of OMMT was not completely clear. The SAN based nanocomposites containing PA6 showed fully exfoliated OMMT structures, whereas the ABS based nanocomposites, having an additional rubber fraction, showed a mixed exfoliated and also partly non-intercalated morphology. The OMMT did not change the general occurrence of the co-continuous structures but refined the structures and led to mechanical stiffening as indicated by the DMA results. A correlation was established between the changes in the morphological states and the DMA properties.     

Morphological studies of (polyamide‐6)/(silane‐grafted high‐density polyethylene)/nanoclay ternary nanocomposites

In this work, the influence of organoclay incorporation along with silane grafting of high‐density polyethylene (HDPE) on compatibilization and morphology of HDPE/(polyamide‐6) (PA6) blends was investigated. Analysis by Fourier‐transform infrared spectroscopy was done for the investigation of grafting efficiency of specimens. Scanning electron microscopy and thermal properties (diffraction scanning colorimetry) were examined to study the effect of silane grafting as well as adding organoclay in compatibilizing blends. Small‐angle X‐ray scattering, transmission electron microscopy, and dynamic rheology (Rheometric Mechanical Spectrometer) were also used to explain morphological changes. The results of scanning electron microscopy indicated that silane‐grafted HDPE had hydrophilic characteristics and therefore was more compatible with PA6 than neat polyethylene. Furthermore, in the same way, adding nanoclay to this blend resulted in more uniform and finer morphology. Results of diffraction scanning colorimetry confirmed the compatibilizing effect of both silane grafting of polyethylene and use of organoclay in blends by showing a strong deviation of separate melting peak of PA6 in the composites to reduced intensity and shift to lower temperatures. J. VINYL ADDIT. TECHNOL., 21:191–196, 2015. © 2014 Society of Plastics Engineers     

Structural,thermal, and gas transport properties of HDPE/LLDPE blend‐based nanocomposites using a mixture of HDPE‐g‐MA and LLDPE‐g‐MA as compatibilizer

Nanocomposites based on high density polyethylene (HDPE)/linear low density polyethylene (LLDPE) blend were prepared by melt compounding in a twin‐screw extruder using organoclay (montmorillonite) as nano‐filler and a 50/50 wt% mixture of maleic anhydride functionalized high density polyethylene (HDPE‐g‐MA) and linear low density polyethylene (LLDPE‐g‐MA) as the compatibilizing system. The addition of a maleated polyethylene‐based compatibilizing system was required to improve the organoclay dispersion in the HDPE/LLDPE blend‐based nanocomposite. In this work, the relationships between thermal properties, gas transport properties, and morphology were correlated. The compatibilized nanocomposite exhibited an intercalated morphology with a small number of individual platelets dispersed in the HDPE/LLDPE matrix, leading to an significant decrease in the oxygen permeation coefficient of the nanocomposites. A decrease in the carbon dioxide permeability and oxygen permeability with increase of nanoclay was observed for the compatibilized nanocomposites. The carbon dioxide permeability of the compatibilized nanocomposites was lower than the carbon dioxide permeability of the uncompatibilized nanocomposites even with the low intrinsic barrier properties of the compatibilizer. These effects were attributed to a good dispersion of the inorganic filler, good wettability of the filler by the polymer matrix, and strong interactions at the interface that increased the tortuous path for diffusion. Theoretical permeability models were used to estimate the final aspect ratio of nanoclay in the nanocomposite and showed good agreement with the aspect ratio obtained directly from TEM images. POLYM. ENG. SCI., 56:765–775, 2016. © 2016 Society of Plastics Engineers     

Polyamide 66 binary and ternary nanocomposites: Mechanical and morphological properties

Polyamide 66 (PA 66)/impact modifier blends and polyamide/organoclay binary and PA 66/organoclay/impact modifier ternary nanocomposites were prepared by the melt‐compounding method, and the effects of the mixing sequences on the morphology and mechanical and flow properties were investigated. Lotader AX8840 and Lotader AX8900 were used as impact modifiers. The concentrations of the impact modifiers and the organoclay (Cloisite 25A) were maintained at 2 and 5 wt %, respectively. Both the binary and ternary nanocomposites displayed high tensile strength and Young's modulus values compared to the PA 66/impact modifier blends. Decreases occurred in the strength and stiffness of the binary nanocomposites upon incorporation of the elastomeric materials into the polymeric matrix. In general, the mixing sequence in which all three ingredients were added simultaneously and extruded twice (the All‐S mixing sequence) exhibited the most enhanced mechanical properties in comparison with the mixing sequences in which two of the components were extruded in the first extrusion step and the third ingredient was added in the second extrusion step. The mechanical test results were in accordance with the organoclay dispersion. The impact strength was highly affected by the elastomeric domain sizes, interdomain distances, interfacial interactions, and organoclay delamination. The smallest elastomeric domain size was obtained for the All‐S mixing sequence, whereas the elastomeric domain sizes of the other mixing sequences were quite close to each other. Drastic variations were not observed between the melt viscosities of the ternary nanocomposites prepared with different mixing sequences. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of nanotalc inclusion on mechanical,microstructural, melt shear rheological,and crystallization behavior of polyamide 6‐based binary and ternary nanocomposites

The objective of the study is to investigate the effect of inclusion of nanotalc on the strength properties of polyamide 6 (PA6)‐based binary and ternary nanocomposites. Binary nanocomposites were prepared by melt compounding of PA6 with varying content of nanotalc (1, 2, and 4 wt%). Ternary nanocomposites were prepared by melt compounding of compatibilized blend of PA 6 and ethylene‐co‐butyl acrylate (EBA elastomer) with varying content of nanotalc (1, 2, and 4 wt%). Both the binary and ternary nanocomposites registered a very high improvement in the strength/stiffness‐related properties at lower filler loading of 1 wt%. Phase morphology of the composites studied by SEM, TEM, and XRD revealed the formation of extended brane‐like structures and delaminated talc layers in the binary nanocomposites. The modulus predicted by Halpin‐Tsai and Mooney equation suggests that the composites retained a very good aspect ratio after melt mixing. Orientation effects of nanotalc enhanced the melt flow behavior in the composites. POLYM. ENG. SCI., 50:1978–1993, 2010. © 2010 Society of Plastics Engineers     

Compatibilization and morphology development of immiscible ternary polymer blends

We report a novel and effective strategy that compatibilizes three immiscible polymers, polyolefins, styrene polymers, and engineering plastics, achieved by using a polyolefin-based multi-phase compatibilizer. Compatibilizing effect and morphology development are investigated in a model ternary immiscible polymer blends consisting of polypropylene (PP)/polystyrene(PS)/polyamide(PA6) and a multi-phase compatibilizer (PP-g-(MAH-co-St) as prepared by maleic anhydride (MAH) and styrene (St) dual monomers melt grafting PP. Scanning electron microscopy (SEM) results indicate that, as a multi-phase compatibilizer, PP-g-(MAH-co-St) shows effective compatibilization in the PP/PS/PA6 blends. The particle size of both PS and PA6 is greatly decreased due to the addition of multi-phase compatibilizer, while the interfacial adhesion in immiscible pairs is increased. This good compatibilizing effect is promising for developing a new, technologically attractive method for achieving compatibilization of immiscible multi-component polymer blends as well as for recycling and reusing of such blends. For phase morphology development, the morphology of PP/PS/PA6 (70/15/15) uncompatibilized blend reveals that the blend is constituted from PP matrix in which are dispersed composite droplets of PA6 core encapsulated by PS phase. Whereas, the compatibilized blend shows the three components strongly interact with each other, i.e. multi-phase compatibilizer has good compatibilization between the various immiscible pairs. For the 40/30/30 blend, the morphology changed from a three-phase co-continuous morphology (uncompatibilized) to the dispersed droplets of PA6 and PS in the PP matrix (compatibilized).     

Morphology and mechanical properties of polypropylene/polyamide 6 nanocomposites prepared by a two‐step melt‐compounding process

Polypropylene/polyamide 6 blends and their nanocomposites with layered silicates or talc were prepared in a melt‐compounding process to explore their mechanical performance. The thermomechanical behavior, crystallization effects, rheology, and morphology of these materials were studied with a wide range of experimental techniques. In all cases, the inorganic filler was enriched in the polyamide phase and resulted in a phase coarsening of the polypropylene/polyamide nanocomposite in comparison with the nonfilled polypropylene/polyamide blend. The mechanical properties of these nanoblends were consequently only slightly better than those of the pure polymers with respect to the modulus, whereas the impact level was below that of the pure polymers, reflecting the heterogeneity of the nanoblend. Polymer‐specific organic modification of the nanoclays did not result in a better phase distribution, which would be required for better overall performance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 283–291, 2006     

Organoclay localization in polyamide 6/ethylene-butene copolymer grafted maleic anhydride blends: the effect of different types of organoclay

Localization of organoclays between two phases of polyamide 6 (PA6)/maleic anhydride grafted ethylene-butene copolymer (EB-g-MAH) blends, prepared via melt mixing, was investigated as a function of organoclay type. Cloisite 30B, Cloisite 20A and Cloisite 15A were used as different types of organoclay. The influence of different blend compositions and clay contents were also studied. Contact angle measurements have been applied to determine surface tension of components and then to calculate the wetting coefficient which is a useful parameter for prediction of the organoclay location. In general, all organoclays were found to locate in the more hydrophilic polyamide 6 phase. However, for Cloisite 20A and Cloisite 15A transmission electron microscopy (TEM) observations revealed some organoclay layers in the EB-g-MAH phase. Phase structure and nanocomposite morphology were evaluated using scanning and transmission electron microscopy and small angle X-ray scattering (SAXS). Results indicated the formation of an exfoliated or an intercalated morphology in different samples. Dynamic-mechanical thermal analysis and thermal gravimetric analysis were used as an experimental probe to confirm the location of nanoclays predicted via wetting coefficient. The shifting of glass transition temperature for PA6 phase confirmed that nanoclays are more distributed in this phase.