Poly(methyl acrylate-co-methyl methacrylate)/montmorillonite nanocomposites fabricated by soap-free emulsion polymerization

The exfoliated poly(methyl acrylate-co-methyl methacrylate)/montmorillonite (MMT) nanocomposite latex solutions fabricated by soap-free emulsion polymerization were able to cast into a film. The films were transparent and ductile unless more than 5 wt% of MMT was incorporated. With the MMT content higher than 5 wt%, the inflammable residuals of nanocomposites after combustion could preserve their original film profile acting like an inflammable scaffold. Moreover, as 20 wt% MMT was incorporated, the yield strength of the films was increased up to 20 times and Young’s modulus up to 2,000 times. However, the water vapor permeability coefficient of the films was only decreased down to its half value. This unexpected behavior of permeability was associated with the decrease of T _g as the content of MMT was increased, owing to the large difference of the reactivity ratios between methyl acrylate and methyl methacrylate monomers and their differential absorption to the MMT during copolymerization.     

甲基丙烯酸甲酯的RAFT微乳液聚合

该文合成了一种双官能团的RAFT试剂——S,S'-二(α,α'-二甲基-α″-乙酸)三硫代碳酸酯(BDAT)。以其为链转移剂,在微乳液体系中进行了甲基丙烯酸甲酯的RAFT聚合。分别讨论了聚合反应温度和链转移剂浓度对聚合反应的影响,并对相关的聚合反应动力学常数进行了计算。研究结果表明,在微乳液中进行的RAFT聚合具有显著的活性聚合的特征。聚合产物的相对分子质量(简称分子量,下同)随着转化率的提高而线性增加,同时聚合产物具有较窄的分子量分布,聚合过程随着链转移剂浓度的增加而逐渐可控。另外,利用透射电子显微镜对链转移剂浓度对微乳液粒子尺寸的影响也进行了考察,扫描电镜照片表明,微乳液聚合所得乳液粒子呈现单分散性状态,并且粒子尺寸随着链转移剂浓度的增加而逐渐增加。     

RAFT miniemulsion polymerization of methyl methacrylate

It has been well documented that RAFT miniemulsion polymerization has broader molecular weight distribution, compared with its bulk polymerization counterpart. Interestingly, it was found that the PDI value of RAFT miniemulsion polymerization of methyl methacrylate (MMA) mediated by 2-cyranoprop-2-yl dithiobenzoate (CPDB) was still as low as its corresponding bulk polymerization did. PDI could be as low as 1.13 even with typical sodium dodecyl sulfate (SDS, 1 wt%, surfactant) and n-hexadecane (HD, 2 wt%, costablizer) concentrations. When the polymerization was carried out at 60 °C, a dramatic increase in PDI (>1.4) was observed after 80% monomer conversion since RAFT addition reaction became diffusion-controlled. Increasing the polymerization temperature to 80 °C could reduce the PDI to 1.2 even at 100% monomer conversion. The compartmentalization effect of radicals was surprisingly absence before 30% monomer conversion but became pronounced afterwards in the miniemulsion polymerization. Thus, it still took less time to finish the miniemulsion polymerization with the increase of the surfactant levels.     

Poly(methyl methacrylate)/clay nanocomposites by photoinitiated free radical polymerization using intercalated monomer

A series of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposite were prepared by successfully dispersing the inorganic nanolayers of MMT clay in an organic PMMA matrix via in situ photoinitiated free radical polymerization. Methyl methacrylate monomer was first intercalated into the interlayer regions of organophilic clay hosts by “click” chemistry followed by a typical photoinitiated free radical polymerization. The intercalated monomer was characterized by FT-IR spectroscopy, elemental analysis and thermogravimetric analysis methods. The intercalation ability of the modified monomer and exfoliated nanocomposite structure were confirmed by X-ray diffraction spectroscopy (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Thermal stability of PMMA/MMT nanocomposites was also studied by both differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA).     

Viscous and elastic properties of poly(methyl methacrylate) melts filled with silica nanoparticles

In this paper it is shown that elastic properties of a poly(methyl methacrylate) melt in the linear range of deformation are more significantly influenced by the addition of silica nanoparticles than viscous ones. The effect is the strongest in the steady-state which is reached at several thousand seconds. That is the reason why the often used dynamic-mechanical experiments are not a very suitable method for investigations of that kind. Therefore, creep and creep-recovery tests were applied for the characterisation of the filled materials. The linear steady-state recoverable compliances following from the recovery experiments increase by a factor of 6 at the highest measured volume content of 2.1%. This finding is explained by the existence of long retardation times in the filled materials resulting from interactions between the fillers and matrix molecules attached to their surfaces which reduce their molecular mobility. Retardation spectra calculated from the recovery curves quantify these assumptions. The model is supported by the experimental finding that the recoverable compliance becomes smaller above a certain stress applied and approaches that of the matrix as such a behaviour could be explained by a detachment of the molecules from the particle surface. The paper demonstrates that investigations of elastic properties of nanoparticle filled polymers in the molten state at long experimental times are a very sensitive tool to get an insight into interactions between particles and macromolecules of such systems.     

Synthesis of poly(methyl methacrylate) nanoparticles initiated by azobisisobutyronitrile using a differential microemulsion polymerization technique

Nanosized poly(methyl methacrylate) (PMMA) particles with a high molecular weight of 10⁶ g mol^?1 and a polydispersity index of about 1–2 were synthesized, for which 2,2′‐azobisisobutyronitrile was used as the initiator and a differential microemulsion polymerization technique was employed. The kinetics of the polymerization, the glass transition temperature, tacticity, the particle size distribution, and the morphology of the nanosized PMMA synthesized were investigated. The dependence of the number of the polymer particles (N_p) and the number of the micelles (N_m) on the concentration of the surfactant was discussed. The molecular weight distribution was found to be nearly constant over the polymerization time, which was attributed to the significance of micellar polymerization. The resultant nanosized PMMA has a rich syndiotactic configuration (53–57% rr triads) with a glass transition temperature of about 125°C. A beneficial operation condition was discovered where the conversion reached a maximum at a high monomer‐to‐water ratio. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of poly(methyl methacrylate)/montmorillonite nanocomposites by in situ bulk polymerization

Poly(methyl methacrylate)/montmorillonite (MMT) nanocomposites were prepared by in situ bulk polymerization. The results showed that the silicone coupling agent affected the structure and properties of hybrid materials. XRD analysis showed that the dispersion of clay in nanocomposites with silicone‐modified organophilic MMT was more ordered than that in nanocomposites with unmodified organophilic MMT. The glass transition temperature (T_g) of the nanocomposites was 6–15°C higher and the thermal decomposition temperature (T_d) was 100–120°C higher than those of pure PMMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2256–2260, 2003     

Synthesis and characterization of poly(methyl methacrylate) using monofunctional polyhedral oligomeric silsesquioxane as an initiator

POSS/PMMA composite was synthesized by atom transfer radical polymerization (ATRP) at 110 °C using commercial POSSCl as an initiator and CuCl/2,2′-bipyridine as catalyst system. The structures of POSS/PMMA and POSSCl were characterized by Fourier transfer infrared spectroscopy, Nuclear magnetic resonance spectroscopy, Ger permeation chromatography, X-ray diffraction and X-ray photoelectron spectroscopy, which confirmed that Si–Cl bond on POSS cage could successfully initiate the ATRP of methyl methacrylate, so there is only one POSS unit in a PMMA chain. The thermal properties of POSS/PMMA were investigated by Differential scanning calorimetry and Thermogravimetric analysis, the results show that the incorporation of POSS cage results in the enhancement of the glass transition temperature and the decomposition temperature of PMMA, which is mainly attributed to the mono-dispersion of POSS in PMMA matrix at molecular lever.     

Different composition poly(methyl methacrylate-co-butyl methacrylate) copolymers through seeded semi-batch emulsion polymerization

In the present work the synthesis and the chemical and thermal characterization of poly(methyl methacrylate-co-butyl methacrylate) copolymer, in three different macromolecular compositions, are reported. The aim of the present work was the identification of a standard method to obtain copolymers with controlled macromolecular composition, molecular weights and particle size distribution, together with the identification of the effect of the macromolecular composition on the material properties. A monomer-starved seeded semi-batch emulsion reaction was carried out and optimized, monitoring the kinetic of the copolymerization through the evaluation of residual monomer amounts. Then, an evaluation of the macromolecular composition was performed by Fourier transform infrared spectroscopy analysis. Molecular weight, molecular weight distribution, latex characteristics and thermal behaviour were also investigated.     

Hot-drawing of poly(methyl methacrylate) and simulation using a glass-rubber constitutive model

The large-deformation three-dimensional glass-rubber constitutive model for isotropic, amorphous, linear polymers near the glass transition, previously proposed, has been extended to include a spectrum of network relaxations. In addition, an experimental programme of uniaxial tension and compression tests was carried out on high molecular weight cast sheets of poly(methyl methacrylate) (PMMA), with varying strain-rate and temperature across the range from 114 to 190 °C, encompassing the thermoforming range of practical importance. The extended model was found to fit successfully the data for PMMA, provided a doublet network relaxation spectrum was employed. The original model, with only a single network relaxation, was found to be grossly inadequate when there was significant network relaxation by entanglement slippage. Parameters of the model for PMMA, obtained by fitting to the new data, were compared with values obtained by other routes.     

悬浮聚合法制取不同分子量级别的聚甲基丙烯酸甲酯

采用粉状MgCO3 作为分散剂 ,悬浮聚合制取了分子量从 2 4× 10 4 ～ 2 5 4× 10 4 的聚甲基丙烯酸甲酯。考察了温度、引发剂种类和浓度、分子量调节剂、转化率对聚合物分子量的影响规律 ,用粘度法测量了聚合物聚甲基丙烯酸甲酯 (PMMA)的分子量。结果表明 :温度的升高、引发剂浓度的增大、分子量调节剂的加入都会导致分子量的减小 ,随着转化率的提高 ,聚合物的分子量增大。在同等条件下 ,引发剂过氧化苯甲酰 (BPO)聚合所得的分子量较偶氮二异丁腈 (AIBN)高。通过实验 ,得到了满足作者需求的分子量 (96× 10 4 ～ 10 0× 10 4 )的聚合物的聚合条件为 :分散剂MgCO3 用量 1% ,单体∶水相 =1∶2 5 (质量比 ) ,引发剂BPO浓度 0 5 % ,反应温度 70℃ ,反应时间 3h。     

Temperature dependence of rheological properties of poly(methyl methacrylate) filled with silica nanoparticles

Creep-recovery experiments up to the steady state were performed on neat poly (methyl methacrylate) and on composites filled with 2.1 vol.% silica nanoparticles in order to get information on the long retardation times that occur due to polymer-particle interactions. The temperature dependence of the elasticity was investigated, varying the temperatures between 170 °C and 200 °C. For the neat polymer it was found that it behaves thermorheologically simple, whereas the composite exhibits a thermorheological complexity. An interpretation of these findings can be given, if the corresponding retardation spectra are regarded. The interactions between the polymer molecules and the particle surface is reflected by a particular maximum at longer retardation times, which exhibits a different temperature dependence compared to the spectra of the unfilled polymer matrix. This thermorheological complex behaviour is not seen in the usual dynamic-mechanical measurements down to angular frequencies of ω = 10⁻² s⁻¹. If the frequency range of the dynamic moduli is extended, however, by making use of the retardation spectra, a thermorheological complexity can be found, too. These results demonstrate that appropriate experimental time windows have to be applied to obtain a comprehensive picture of the rheological behaviour of nano particle-filled polymer melts.     

Surface mechanical properties of transparent poly(methyl methacrylate)/zirconia nanocomposites prepared by in situ bulk polymerization

Poly(methyl methacrylate)/zirconia (PMMA/ZrO₂) nanocomposites with ZrO₂ content as high as 15 wt% were prepared by modifying non-aqueous synthesized ZrO₂ nanoparticles with methacryloxypropyltrimethoxysilane (MPS) in tetrahydrofuran, dispersing MPS-functionalized ZrO₂ nanoparticles in MMA and following in situ bulk polymerization with controlled pre-polymerization time. The MPS-functionalized ZrO₂ nanoparticles showed an efficient crosslinking role in the polymerization, leading to a complete gel of PMMA at 5 wt% of ZrO₂ content. Homogeneous dispersion of the ZrO₂ nanoparticles at primary particle size level was observed in all nanocomposites, which results in good clarity of the obtained nanocomposites. Hardness tests (pendulum hardness tests and indentation tests) and anti-scratch tests (abrasion tests and nano scratch tests) were employed to probe the surface mechanical properties of the nanocomposites. The properties of nanocomposites as a function of ZrO₂ content, revealing from various characterization techniques, are not consistent and discussed in detail. At low ZrO₂ content, the mechanical properties are enhanced by the formed crosslinking structure. However, remarkable improvements of hardness and scratch resistance of PMMA were achieved when 15 wt% of ZrO₂ content was embedded.     

Synthesis and properties of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposites

PMMA/MMT nanocomposites were successfully synthesized via in situ intercalative polymerization, and characterized by means of wide‐angle X‐ray diffractometry, transmission electron microscopy, thermal gravimetric analysis, dynamic mechanical analysis and Fourier‐transform infrared analysis. The nanocomposites possess partially exfoliated and partially intercalated structure, in which the silicate layers are exfoliated into nanometre secondary particles with thickness of less than 20 nm and uniformly dispersed in the polymer matrix. In comparison with pure PMMA, the thermal stability, glass transition temperature, and mechanical properties of the polymer are notably improved by the presence of the nanometric silicate layers. It was found that part of the PMMA chains in the nanocomposites are well immobilized inside and/or onto the layered silicates and, therefore, the unique properties of the nanocomposites result from the strong interactions between the nanometric silicate layers and the polymer chains. Copyright © 2003 Society of Chemical Industry     

Preparation of gold nanoparticles on poly(methyl methacrylate) nanospheres with surface-grafted poly(allylamine)

A facile method for in situ anchoring of gold nanoparticles onto the surface of polymer nanospheres was successfully developed in this study. As polymer nanospheres, amphiphilic poly(methyl methacrylate) (PMMA)/poly(allylamine) (PAA) nanospheres were prepared by graft copolymerization of methyl methacrylate from PAA. The gold nanoparticles anchored were spherically symmetric and the average sizes were ∼12 nm for all samples. It was found that surface-grafted PAA effectively anchored and stabilized gold nanoparticles for a long period of time.     

Synthesis of poly(vinyl alcohol) combs via MADIX/RAFT polymerization

Poly(vinyl acetate) combs have been prepared via macromolecular design via interchange of xanthate (MADIX)/reversible addition-fragmentation chain-transfer (RAFT) polymerization using xanthate functionalized polymer cores. The comb backbones were prepared using well-defined poly(vinyl alcohol) PVA polymers with a degree of polymerization of 20, 100 and 170, respectively. Functionalization with xanthates via R-group or a Z-group approach resulted in the formation of macromolecular MADIX agents. While Z group designed macromolecular xanthate agents appeared to inhibit the polymerization of vinyl acetate (VAc), R group designed macromolecular xanthate agents achieved to mediate efficiently the bulk polymerization of VAc affording PVAc combs. However, the growth of the combs was accompanied at low conversions by the formation of linear polymer chains as a result of the constant initiation (AIBN) and shoulders, which can be attributed to intermolecular coupling reactions. The proportions of single chains and termination products were observed to increase with the degree of polymerization of the macromolecular MADIX agents broadening the molecular weight distribution. As a result of a stable ester link between the branches and the PVA backbone, the branched PVAc architectures were finally hydrolyzed to afford poly(vinyl alcohol) combs.     

Phase behavior and properties of poly(methyl methacrylate)/poly(vinyl acetate) blends prepared via in situ polymerization

Polymer blends composed of poly(methyl methacrylate) (PMMA) and poly(vinyl acetate) (PVAc) were prepared via radical-initiated polymerization of methyl methacrylate (MMA) in the presence of PVAc. Differential scanning calorimetry and dynamic mechanical analysis were employed to investigate the miscibility and phase behavior of the blends. The PMMA/PVAc blends of in situ polymerization were found to be phase separated and exhibited a two-phase structure, although some chain transferring reaction between the components occurred. The phase separation resulted from the solvent effect of MMA during the in situ polymerization, which was confirmed by the investigation of phase behavior based on solution cast blending. Solubility analysis of the polymerized blends indicated that some chain transferring reaction between the components occurred during the polymerization. An abrupt increase in gel content from 21.2 to 72.4 wt % was observed when the inclusion of PVAc increased from 30 to 40 wt %, and the gel component consisted of the component polymers as shown by infrared spectroscopy studies. The thermogravimetric analysis study indicated that the inclusion of a small amount of PVAc gives rise to a marked stabilization effect on the thermal stability. The PMMA/PVAc blends exhibited increased notched impact properties with the inclusion of 5 wt % PVAc. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 675–684, 1998     

Phase continuity and inversion in polystyrene/poly(methyl methacrylate) blends

Dual-phase continuity and phase inversion of polystyrene (PS)/poly(methyl methacrylate) (PMMA) blends processed in a twin-screw extruder was investigated using a selective extraction technique and scanning electron microscopy. Emphasis was placed on investigating the effects of viscosity ratio, blend composition, processing variables (mixing time and annealing) and diblock copolymer addition on the formation of bi-continuous phase structure (BPS) in PS/PMMA blends. The experimental results were compared with the volume fraction of phase inversion calculated with various semi-empirical models. The results showed that the formation of a BPS strongly depends on the blend composition and the viscosity ratio of the constituent components. Furthermore, BPS was found in a wide volume fraction interval. Increasing the mixing time and the addition of diblock copolymer, both led to a narrowing range of volume fraction in which BPS exists. Quiescent annealing coarsened the structure but indicated no qualitative changes. Some model predictions for phase inversion could predict qualitative aspects of the observed windows of co-continuity but none of the models could account quantitatively for the observed data.     

Synthesis of novel random and block copolymers of tert-butyldimethylsilyl methacrylate and methyl methacrylate by RAFT polymerization

Hydrophobic-hydrolysable copolymers consisting of methyl methacrylate (MMA) and tert-butyldimethylsilyl methacrylate (TBDMSMA) have been synthesized for the first time by Reversible Addition-Fragmentation chain Transfer (RAFT) polymerization technique using cumyl dithiobenzoate (CDB) and cyanoisopropyl dithiobenzoate (CPDB) as chain transfer agents (CTAs). The monomer reactivity ratios for TBDMSMA (r₁ = 1.40 ± 0.03) and MMA (r₂ = 1.08 ± 0.03) have been determined using a non-linear least-squares fitting method. Well-defined random copolymers PMMA-co-PTBDMSMA have been prepared. Then, the versatility of the RAFT process to synthesize silylated block copolymers with controlled molecular weights and low polydispersities has been demonstrated using two strategies: the synthesis of PMMA-SC(S)Ph or PTBDMSMA-SC(S)Ph as macro-chain transfer agent (macro-CTA) for use in a two step method or an one-pot method which consists in the successive addition of the two monomers. Diblock copolymers with narrow molecular weight distributions (PDI < 1.2) were obtained from the one-pot method with number-average molecular weight values within the range 10,000-22,000 g mol⁻¹.     

Grafting kinetics of poly(methyl methacrylate) on microparticulate silica

Grafting of poly(methyl methacrylate) (PMMA) on microparticulate silica was achieved by initiating the polymerization of MMA by 4,4′-azobis(4-cyanopentanoic acid) that was covalently bound to the silica surface. The initiator seems to be destabilized upon binding it to the silica surface. The kinetics of the graft polymerization are described and are largely affected by the Trommsdorff effect, which makes it possible to graft a high amount of PMMA on silica.