Flammability properties of polymer nanocomposites with single-walled carbon nanotubes: effects of nanotube dispersion and concentration

The effects of the dispersion and concentration of single walled carbon nanotube (SWNT) on the flammability of polymer/SWNT nanocomposites were investigated. The polymer matrix was poly (methyl methacrylate) (PMMA) and the SWNT were dispersed using a phase separation (‘coagulation’) method. Dispersion of SWNTs in these nanocomposites was characterized by optical microscopy on a micrometer scale. Flammability properties were measured with a cone calorimeter in air and a gasification device in a nitrogen atmosphere. In the case where the nanotubes were relatively well-dispersed, a nanotube containing network structured layer was formed without any major cracks or openings during the burning tests and covered the entire sample surface of the nanocomposite. However, nanocomposites having a poor nanotube dispersion or a low concentration of the nanotubes (0.2% by mass or less) formed numerous black discrete islands with vigorous bubbling occurring between these islands. Importantly, the peak heat release rate of the nanocomposite that formed the network layer is about a half of those, which formed the discrete islands. It is proposed that the formation of the discrete islands is due to localized accumulation of the nanotubes as a result of fluid convection accompanying bubble formation and rise of the bubbles to the surface through the molten sample layer and bursting of the bubbles at the surface. The network layer acts as a heat shield to slow the thermal degradation of PMMA.     

碳纳米管/橡胶复合材料的制备与性能研究进展

介绍了碳纳米管/橡胶复合材料的直接共混、溶液共混、乳液共混、熔融共混、原位聚合制备工艺,综述了碳纳米管/橡胶复合材料的加工性能、力学性能和电性能,指出今后的发展方向是开发新的碳纳米管制备技术、探索碳纳米管的纯化和改性方法、研究碳纳米管/橡胶复合材料的制备技术及其结构与性能的关系.     

Oriented and exfoliated single wall carbon nanotubes in polyacrylonitrile

Polyacrylonitrile (PAN)/single wall carbon nanotubes (SWNT) fibers were gel spun at 0, 0.5, and 1 wt% SWNT content to a draw ratio of 51. Structure, morphology, and mechanical and dynamic mechanical properties of these fibers have been studied. PAN/SWNT composite exhibited much higher electron beam radiation resistance than PAN. As a result, PAN lattice images could be easily observed in the composite fiber by high resolution transmission electron microscopy. The PAN/SWNT composite fiber also exhibited higher solvent resistance than the control PAN fiber. UV-vis spectroscopy of highly drawn fiber exhibited van Hove transitions, suggesting SWNT exfoliation upon drawing. SWNT exfoliation was also confirmed by high resolution transmission electron microscopy (HRTEM). At 1 wt% SWNT loading, fiber storage modulus (at 1 Hz) increased by 13.9, 6.6, and 0.2 GPa at −75, 25, and 150 °C, respectively. This suggests that the load transfer ability and hence interfacial strength is increasing with decreasing temperature, even below the polymer's γ transition temperature.     

Dielectric properties of epoxy composites with modified multiwalled carbon nanotubes

We report here a high dielectric percolative polymer nanocomposite, fabricated by a combination of triethylene-tetramine (TETA) modified multiwalled carbon nanotube (named as TETA-MWNT) within epoxy resin matrix. In this composite system, with various TETA-MWNT volume fractions, the dielectric constant (K) is well fitted by the scaling law of the percolation theory with the percolation threshold f _c is 0.042 and the critical exponent p is 0.786. At 1,000 Hz of room temperature, the value of the dielectric constant is as high as 421 with the TETA-MWNT content of 4.14vol%, which is almost 60 times higher than that of epoxy resin. In contrast, a simple blend of pristine MWNT in epoxy composite shows evident lower dielectric constant and much higher loss with the same volume fraction.     

Electrochemical properties of double wall carbon nanotube electrodes

Electrochemical properties of double wall carbon nanotubes (DWNT) were assessed and compared to their single wall (SWNT) counterparts. The double and single wall carbon nanotube materials were characterized by Raman spectroscopy, scanning and transmission electron microscopy and electrochemistry. The electrochemical behavior of DWNT film electrodes was characterized by using cyclic voltammetry of ferricyanide and NADH. It is shown that while both DWNT and SWNT were significantly functionalized with oxygen containing groups, double wall carbon nanotube film electrodes show a fast electron transfer and substantial decrease of overpotential of NADH when compared to the same way treated single wall carbon nanotubes. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Interfacial microstructure and properties of carbon fiber-reinforced unsaturated polyester composites modified with carbon nanotubes

To improve the interfacial properties in carbon fiber (CF)-reinforced unsaturated polyester (UP) composites, we directly introduced functionalized carbon nanotubes dispersed in the fiber sizing onto the fiber surface. For comparing the influence of polymer type on sizing effect, two different polymers (UP MR13006 and water-soluble epoxy (EP)) were used to prepare sizing agent. Morphology and surface energy of CFs were examined by scanning electron microscopy and dynamic contact angle analysis test. Tensile strength was investigated in accordance with ASTM standards. Mechanical properties of the composites were investigated by interlaminar shear strength (ILSS) and impact toughness. Test results indicate that TS, ILSS, and impact toughness were enhanced simultaneously. For UP matrix, the sizing agent containing UP has better reinforcing and toughening effect than the sizing agent containing water-soluble EP.     

Structure and properties of polyacrylonitrile/single wall carbon nanotube composite films

Polyacrylonitrile (PAN)/single wall carbon nanotube (SWNT) composite films have been processed with unique combination of tensile strength (103 MPa), modulus (10.9 GPa), electrical conductivity (1.5×10⁴ S/m), dimensional stability (coefficient of thermal expansion 1.7×10⁻⁶/°C), low density (1.08 g/cm³), solvent resistance, and thermal stability. PAN molecular motion above the glass transition temperature (T_g) in the composite film is significantly suppressed, resulting in high PAN/SWNT storage modulus above T_g (40 times the PAN storage modulus). Rope diameter in the SWNT powder was 26 nm, while in 60/40 PAN/SWNT film, the rope diameter was 40 nm. PAN crystallite size from (110) plane in PAN and PAN/SWNT films was 5.3 and 2.9 nm, respectively. This study suggests good interaction between PAN and SWNT.     

High dispersion ability of fluorene‐based polyester as a polymer matrix for carbon nanotubes

The high compatibility of fluorene‐based polyester (FBP‐HX) as a polymer matrix for multiwalled carbon nanotubes (MWCNTs) is discussed. A low surface resistivity due to the fine dispersion of MWCNTs in FBP‐HX and polycarbonate (PC) is reported. With a solution‐casting method, a percolation threshold with the addition of between 0.5 and 1.0 wt % MWCNTs was observed in the MWCNT/PC and MWCNT/FBP‐HX composites. Because of the coverage of FBP‐HX on the MWCNTs, a higher surface resistivity and a higher percolation ratio of the MWCNT/FBP‐HX composites were achieved compared with the values for the MWCNT/PC composites. In the MWCNT/FBP‐HX composites, MWCNTs covered with FBP‐HX were observed by scanning electronic microscopy. Because of the coverage of FBP‐HX on the MWCNTs, FBP‐HX interfered with the electrical pathway between the MWCNTs. The MWCNTs in FBP‐HX were covered with a 5‐nm layer of FBP‐HX, but the MWCNTs in the MWCNT/PC composites were in their naked state. MWCNT/PC sheets demonstrated the specific Raman absorption of the MWCNTs only with the addition of MWCNTs of 1 wt % or above because of the coverage of the surface of the composite sheet by naked MWCNTs. In contrast, MWCNT/FBP‐HX retained the behavior of the matrix resin until a 3 wt % addition of MWCNTs was reached because of the coverage of MWCNTs by the FBP‐HX resin, induced by its high wettability. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Slipping of carbon nanotubes in a rubber matrix

The interactions of carbon nanotubes (CNTs) and carbon black (CB) with rubber matrices are of great interest. Although both belong to the carbon filler family, their interactions are different. In this study the adhesion of CNTs, if any, with natural rubber (NR) was examined. Scanning electron microscopy examinations made on cryogenically fractured surfaces of a crosslinked NR sample containing 7% by weight of CNTs showed that the CNT bundles emerged from the side surface (narrowed by Poisson's ratio) and slowly slid back in when the deformation was removed. The protruded lengths were many times larger than the nanotube bundle diameters. This extensive slipping out of CNTs from the rubber matrix suggests that interfacial interactions between CNTs and NR are quite weak. In contrast, relatively strong interactions were found between CB and rubber, indicated by the large amount of bound rubber formation. Reinforcement of rubber by CNTs is therefore attributed to the large aspect ratio of CNT bundles. Physical entanglement with rubber molecules is then able to generate effective load transfer, replacing the strong adhesion found with CB. Copyright © 2010 Society of Chemical Industry     

Thermodynamic approach to enhanced dispersion and physical properties in a carbon nanotube/polypeptide nanocomposite

A high molecular weight synthetic polypeptide has been designed which exhibits favorable interactions with single wall carbon nanotubes (SWCNTs). The enthalpic and entropic penalties of mixing between these two molecules are reduced due to the polypeptide's aromatic sidechains and helical secondary structure, respectively. These enhanced interactions result in a well dispersed SWCNT/Poly (l-Leucine-ran-l-Phenylalanine) nanocomposite with enhanced mechanical and electrical properties using only shear mixing and sonication. At 0.5 wt% loading of SWCNT filler, the nanocomposite exhibits simultaneous increases in the Young's modulus, failure strain, and toughness of 8%, 120%, and 144%, respectively. At 1 kHz, the same nanotube loading level also enhances the dielectric constant from 2.95 to 22.81, while increasing the conductivity by four orders of magnitude.     

Preparation and properties of plasticized starch/multiwalled carbon nanotubes composites

In this work we have studied the utilization of multiwalled carbon nanotubes (MWCNTs) as filler‐reinforcement to improve the performance of plasticized starch (PS). The PS/MWCNTs nanocomposites were successfully prepared by a simple method of solution casting and evaporation. The morphology, thermal behavior, and mechanical properties of the films were investigated by means of scanning electron microscopy, wide‐angle X‐ray diffraction, differential scanning calorimetry, and tensile testing. The results indicated that the MWCNTs dispersed homogeneously in the PS matrix and formed strong hydrogen bonding with PS molecules. Compared with the pure PS, the tensile strength and Young's modulus of the nanocomposites were enhanced significantly from 2.85 to 4.73 MPa and from 20.74 to 39.18 MPa with an increase in MWCNTs content from 0 to 3.0 wt %, respectively. The value of elongation at break of the nanocomposites was higher than that of PS and reached a maximum value as the MWCNTs content was at 1.0 wt %. Besides the improvement of mechanical properties, the incorporation of MWCNTs into the PS matrix also led to a decrease of water sensitivity of the PS‐based materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Matrix mediated alignment of single wall carbon nanotubes in polymer composite films

Alignment of single wall carbon nanotubes (SWNT) in liquid crystalline (LC) polymer matrix imparting orientation to the nanotubes along the nematic director was studied by atomic force microscopy, measurements of electrical conductivity and Raman spectroscopy of the composite in the directions parallel and perpendicular to the nematic director. The composites were prepared through dispersion of SWNT with LC monomer in a common solvent, their alignment in nematic monomer and consequent UV polymerization of the monomer. The anisotropy of electrical and optical properties of the system depends strongly on the concentration of the nanotubes in the range of 1-10% SWNT being especially strong for smaller concentrations and negligible at higher loads. A simple semi-quantitative model is suggested to account for the orientational behavior of nanotubes in nematic matrices. It successfully describes the observed anisotropy of physical properties at microscale (up to 200 μm) in terms of anchoring of the polymer chains to the nanotubes surface and adjustment of the nanotubes orientation to the nematic direction due to such coupling. The increasing disorientation of the nematic domains at higher nanotubes loads is explained as a development of larger number of LC defects induced by the nanotubes in the nematic matrix due to their intrinsic nature of aggregation. The anisotropy of physical properties at macro scale (several millimeters) is much smaller and less dependable on SWNT concentration because differently oriented LC domains effectively wash out the anisotropy.     

Fabrication of metal nanoparticles on highly dispersed pristine carbon nanotubes

A convenient approach to fabricate metal (i.e. gold, platinum, and palladium) nanoparticles on highly dispersed pristine carbon nanotubes (CNTs) was developed using a conjugated block copolymer of poly(3-hexylthiophene)-b-poly(vinylpyrrolidone) (P3HT-b-PVP). P3HT-b-PVP not only provides a stable dispersion of pristine CNTs through the π–π interactions between P3HT block and CNTs, but also introduces PVP groups on CNT surfaces to induce the heterogeneous nucleation of metal nanoparticles and protect them from aggregating. The density of metal nanoparticles on CNT surfaces was controlled by the metal salt/CNT feed ratio. The simple processing procedure, versatility in synthesizing various metal nanoparticles, high metal nanoparticle loading capacity, and excellent dispersibility and processability of the product make this approach a promising method to fabricate metal nanoparticles on CNTs.     

Preparation of polystyrene-multiwalled carbon nanotube composites with individual-dispersed nanotubes and strong interfacial adhesion

Multiwalled carbon nanotubes (MWCNTs) were modified via polymerization of styrene under microwave irradiation, and polystyrene (PS)-MWCNT composites with individual-dispersed nanotubes were prepared by melt-mixing using industrial extruder and injection moulding machine. The microscopic morphologies of modified MWCNTs (m-MWCNTs) and composites were studied through transmission electronic microscopy and scanning electron microscopy. Result showed that a PS coat layer was introduced on the m-MWCNT surfaces, improving the compatibility of nanotubes with poor polar materials such as tetrahydrofuran, toluene, and PS matrix. Contrary to the composite prepared directly using purified MWCNTs (PS-p-MWCNT composite) without further modification, the composite prepared using m-MWCNTs (PS-m-MWCNT composite) exhibited a PS middle layer between nanotubes and matrix, leading to a strong interfacial adhesion. Thereby, although the nanotubes are individually dispersed in both PS-p-MWCNT and PS-m-MWCNT composites, the mechanical property of the latter is better than that of the former. When the nanotube content is 0.32 wt%, the PS-m-MWCNT composite had a 250% increase of impact strength as compared to pure PS, but the PS-p-MWCNT composite had only a 150% increase. Furthermore, the tensile strength of PS-p-MWCNT composite descended slightly with the addition of nanotube content, whereas, that of the PS-m-MWCNT composite ascended slightly.     

碳纳米管/天然橡胶复合材料的结构与性能

通过机械混炼法制备了碳纳米管(CNT)／天然橡胶(NR)复合材料,研究了CNT的预处理方式对复合材料结构与性能的影响。结果表明,与NR相比,CNT／NR复合材料的硫化返原现象减轻,硫化后凝胶质量分数降低,硫化剂用量应适当增加,由混酸氧化处理的CNT填充橡胶复合材料的硫化迟滞效应明显;复合材料内部存在CNT的富集区域和CNT含量很少的橡胶区域,CNT与NR之间的界面结合作用不好;由HF处理的CNT填充橡胶复合材料的整体性能最好,但受CNT在橡胶基体中的不良分散状态及界面性质的影响,其力学性能不高。     

Epoxy resin nanocomposites reinforced with ionized liquid stabilized carbon nanotubes

Epoxy resin nanocomposites reinforced with three different ionic liquid functionalized carbon nanotubes (f-CNTs) were fabricated by an in situpolymerization method. The influence of the anions on the curing process was studied through differential scanning calorimetry (DSC) and normalized Fourier transform infrared (FTIR) spectroscopy. The composition of the nanocomposites was analyzed by X-ray photoelectron spectroscopy. Two different mechanisms are proposed to explain the curing process of the neat epoxy and its composites. The electric conductivity and mechanical properties of the nanocomposites are also reported. The tensile strength was increased dramatically due to the insertion of f-CNTs. Scanning electron microsopy fracture surface analysis indicates a strong interfacial bonding between the carbon nanotubes and the polymer matrix.     

Orientation of multiwalled carbon nanotubes in composites with polycarbonate by melt spinning

A conductive polycarbonate (PC) composite containing 2 wt% multiwalled carbon nanotubes (MWNT) and pure PC were melt spun using a piston type spinning device. Different take-up velocities up to 800 m/min and throughputs leading to draw down ratios up to 250 were used. The composite material of PC with MWNT was prepared by diluting a PC based masterbatch consisting of 15 wt% MWNT by melt mixing in an extruder. The alignment of the nanotubes within melt spun fibers with draw down ratios up to 126 was investigated by TEM and Raman spectroscopy. The nanotubes align in their length axis along the fiber axis increasingly with the draw down ratio, however, the curved shape of the nanotubes still exist in the melt spun fibers. At higher draw down ratios, the MWNT started to align by reducing their curvature. Polarized Raman spectroscopy indicated that the D/D and G/G ratios parallel/perpendicular to the fiber axis increase for both MWNT bands in a similar manner with the draw down ratio. Interestingly, with increasing alignment electrical conductivity of the fibers is lost. Mechanical investigations revealed that at low spinning speeds elongation at break and tensile strength of the composite are lower than those of the pure PC. However, at the highest take-up velocity of 800 m/min the elongation at break is higher and true stress at break of the composite fiber is comparable to the pure PC fiber.     

多壁碳纳米管/聚酰亚胺复合材料制备及其性能研究

聚酰亚胺的前聚体,聚酰胺酸,是通过4,4-二氨基二苯醚(ODA)与3,3,4,4二苯甲酮四羧酸二酐(BTDA)反应制备的.未改性的、酸改性和胺改性的多壁碳纳米管(MWCNT)被分别地单独加入到聚酰胺酸溶液中,并加热至300℃,从而制成聚酰亚胺/碳纳米管复合材料.扫描型电子显微镜(SEM)和透射电子显微镜(TEM)的显微...