Quantitative analysis of biological effect on membrane fouling in submerged membrane bioreactor.

The objective of this study is to investigate solids concentration and extracellular polymeric substance (EPS) effects on the membrane fouling in the submerged membrane bioreactor. The relationship between the solids retention time (SRT) and the amount of EPS is observed in three lab-scale MBRs. Additionally, the EPS effect on membrane fouling is quantified by calculating the specific cake resistance (alpha) using an unstirred batch cell test. By observing the sludge over a long period under various SRT scenarios, a wide range of EPS and membrane fouling data is obtained. These observations provide sufficient evidence of the functional relationship between SRT, EPS and alpha. As SRT decreases, the amount of EPS bound in sludge floc becomes higher in the high MLSS condition (> 5,000 mg/L). The amount of EPS in the sludge floc has positive influence on alpha. A sigmoid trend between EPS and alpha is observed and the functional relationship obtained by dimensional analysis is consistent with the experimental results.     

Effect of membrane characteristics on the performance of membrane bioreactors for oily wastewater treatment

Influence of membrane material and pore size on the performance of a submerged membrane bioreactor (sMBR) for oily wastewater treatment was investigated. The sMBR had a working volume of about 19 L with flat sheet modules at the same hydrodynamic conditions. Five types of micro- and ultra-polymeric membranes containing cellulose acetate (CA), cellulose nitrate (CN), polyamide (PA), polyvinylidene difluoride (PVDF) and polyethersulfone (PES) were used and their filtration performance in terms of permeability, permeate quality and fouling intensity were evaluated. Characterization of the membranes was done by performing some analysis such as pore size distribution; contact angle and scanning electronic microscopy (SEM) microphotograph on all membranes. The quality of permeates from each membrane was identified by measuring chemical oxygen demand (COD). The results showed more irreversible fouling intensity for membranes with larger pore size which can be due to more permeation of bioparticles and colloids inside the pores. Membrane characteristics have a major role in the preliminary time of the filtration before cake layer formation so that the PA with the highest hydrophilicity had the lowest permeability decline by fouling in this period. Also, the PVDF and PES membranes had better performance according to better permeate quality in the preliminary time of the filtration related to smaller pore size and also their better fouling resistance and chemical stability properties. However, all membranes resulted in the same permeability and permeate quality after cake layer formation. An overall efficiency of about 95% in COD removal was obtained for oily wastewater treatment by the membranes used in this study.     

The role of fouling mechanisms in a membrane bioreactor.

The present study has aimed to quantify the role of pore blocking and cake layer in a laboratory scale hollow fibre membrane module in submerged configuration, The membrane reactor (MBR) was fed with raw wastewater, only screened with a 2-mm sieve, collected from the Palermo WWTP. The MBR was characterised by an operating volume of 190 L and equipped with an aeration system located on the bottom of the reactor. The MBR operated for 65 days. The permeate was extracted by imposing a constant flux through the membrane (21 Lh(-1) m(-2)). The results confirm the importance of pore blocking control during start-up. In particular, it provides a rapid irreversible fouling that takes place at the beginning of the filtration process, before the deposition mechanism. Therefore, low suspended solids concentration in the initial phase causes a fast irreversible fouling. This circumstance creates the need for more frequent chemical cleaning after start-up without inoculum. Finally, the results underline that the cake has a mainly reversible feature.     

Treatment of domestic sewage by a metal membrane bioreactor

A submerged flat metal MBR (membrane bioreactor) was used to treat synthetic domestic sewage in this study. The experiment was continued for 270 days and ran under two modes as AMBR (aerobic membrane bioreactor) and A/O-MBR (anoxic/aerobic membrane bioreactor) at a permeate flux of 0.4-1 m3/(m2 d). PVA (polyvinyl alcohol) gel beads were added to the aeration tank with a volume ratio of 10% at the end of the A/O-MBR mode. The mean COD and TN removal efficiencies achieved 96.69 and 32.12% under the AMBR mode, and those were 92.17 and 72.44% under the A/O-MBR mode, respectively. SND (simultaneous nitrification and denitrification) occurred at high MLSS (mixed liquor suspended solids) concentration. The metal membranes reduced effluent COD during filtration. The system ran stably for 115 days at a permeate flux of 0.8-1 m3/(m2 d) without changing membranes under the AMBR mode, but the membrane filterability decreased gradually under high MLSS or A/O-MBR mode, and the addition of PVA worsened the membrane filterability on the contrary. PSD (particle size distribution) and sludge fractions had evident influence on membrane fouling. The main fouling mechanism was cake formation under the AMBR mode, and that was pore blocking under the A/O-MBR mode.     

Identification of the effect of extracellular polymeric substances on bacterial adhesion to the membrane surface in a membrane bioreactor using Pseudomonas fluorescens.

In a membrane bioreactor (MBR) process containing a variety of bacteria, the bacterial adhesion to the membrane surface, prior to cake formation, causes an increased filtration resistance. In this study, Pseudomonas fluorescens, commonly found in the municipal wastewater treatment process with activated sludge, was used to show the effects of extracellular polymeric substances (EPS) on bacterial adhesion to the membrane surface in the MBR. Of the various roles of EPS in promoting membrane fouling, the adhesion of bacteria to the membrane surface was calculated using the specific cake resistance (alpha, m/kg). Although the amount of EPS binding with bacteria was increased by the addition of Ca2+, there was no significant effect on the bacterial growth. The results of the particle size distribution showed that the addition of Ca2+ increased flocculation, allowing the formation of a complex with the bacteria and EPS. In order to identify the effects of the addition of Ca2+ on the hydrophobicity, the contact angle was also measured. The result showed that the addition of Ca2+ showed no significant differences in the hydrophobicity, even though there was an increase in flocculation. With the bacteria containing a higher EPS concentration, a higher specific cake resistance was observed. From the results of the adhesion experiment, which was conducted with various EPS levels, displayed as the COD and TOC concentration, an increased EPS concentration was shown to promote bacterial adhesion to the membrane surface.     

The fouling characterization and control in the high concentration PAC membrane bioreactor HCPAC-MBR.

This study focuses on the experimental investigation to identify the effect of PAC at high concentrations on the fouling of membranes. A pilot-scale experimental apparatus was installed at a water treatment plant located downstream of Nakdong river basin, Korea. Effluent of rapid sand filter was used as influent of the system, which consists of PAC bio-reactor, submerged membrane module (hollow fiber with pore size 0.1 m) and air supply facility. PAC was dosed at 40 g/L initially and it was not replaced during the operation period. Suction type filtration was carried out at intervals of 12 min. suction and 3 min. idling. At the initial flux 0.36 m/d, the system could be operated stably for around 90 days at target trans-membrane pressure (TMP) of 40 kPa. Among total resistance of membrane filtration, cake and gel layer resistance, Rc+Rg, was the dominant fraction (more than 90% of the total) to increase the filtration pressure, which means that the filtration resistance could be controlled by the PAC cake layer and then irreversible membrane fouling could be prevented. Three minutes air backwashing every 3 days could extend the operation period to 127 days. Organics were analyzed in terms of molecular weight structure. The influent of the system consists of 15.0% and 74.4% of hydrophobic and hydrophilic natural organic matter (NOM), respectively. Hydrophobic and hydrophilic (electrostatic) interaction was the main factor on fouling of the membrane in the reactor. Hydrophobic fraction decreased slightly in the effluent, which means hydrophobic NOM removal in the reactor by adsorption. Organics accumulated in the membrane were extracted for analysis after a certain period of operation. The fraction of hydrophobic and hydrophilic organics was 41.4% and 38.9%, respectively. On the basis of the experimental results, the hydrophobic organics were the major materials causing the fouling of the membrane, which should be changed to other types of material.     

Influence of suspension viscosity and colloidal particles on permeability of membrane used in membrane bioreactor (MBR).

In this study, pilot scale experiments were carried out to examine membrane fouling occurring in membrane bioreactors (MBR) with or without pre-treatment (coagulation/sedimentation). Especially, the influence of suspension viscosity and dissolved organic matter (DOM) on membrane fouling was investigated. The pre-coagulation/sedimentation process improved the performance of a MBR in terms of membrane permeability by controlling irreversible fouling and formation of thick cake layer. The upper limit of MLSS concentration for an efficient operation in MBR without pre-treatment was suggested to be around 10 g/L based on the measurement of suspension viscosity. In this study, it was difficult to directly relate membrane fouling to DOM detected in the membrane chamber. A series of laboratory scale dead-end filtration experiments was carried out to investigate which fractions in biomass suspension would be the most influential in the deterioration of membrane permeability. Based on the dead-end tests, it was shown that the deterioration of membrane permeability was mainly caused by the colloidal particle fraction in the biomass suspension.     

Effect of residual ozone on membrane fouling reduction in ozone resisting microfiltration (MF) membrane system.

The effect of residual ozone on reducing the membrane fouling was investigated using ozone resisting microfiltration membrane. It was found out that the fouling was reduced effectively by maintaining residual ozone in the membrane module. To clarify the reason why the residual ozone reduces the membrane fouling, research was focused on the molecular degradation reaction and particle destabilization reaction induced by residual ozone. The major reason of membrane fouling reduction was attributed to the reduction of reversible resistance induced by the cake layer. The reversible resistance was reduced due to degradation of organic substances in the cake layer. In addition to degradation reaction, the increase of fouling particle size due to residual ozone in the cake layer is another important process for fouling reduction. This effect has been referred to as ozone-induced destabilization reaction. The calcium present in the raw water influenced this reaction. The increase of fouling particles size improves the filterability through the cake layer and backwashing efficiency.     

Optimising the operation of a MBR pilot plant by quantitative analysis of the membrane fouling mechanism.

In order to optimize some operational conditions of MBR systems, a MBR pilot plant equipped with a submerged hollow fibre membrane module was employed in this study. The pilot MBR was fed with real municipal wastewater and the filtration flux, backwashing interval, aeration frequency and temperature were varied. A filtration flux below 25 I/m2h is generally recommended, at below this flux, the MBR operated at sub-critical flux conditions, the filter cake was minimized and membrane fouling was mainly attributed to the membrane pore blocking. Moreover, the membrane fouling, at below 25 I/m2h, was more reversible to backwashing; above this value, backwashing became less efficient to clean the membrane. Less frequent backwashing (e.g. 600 s filtration/45 s backwashing) decreased the amount of fouling irreversible to backwashing and its performance was superior to that of frequent backwashing (e.g. 200 s filtration/15 s backwashing). The MBR suffered more fouling at low temperature conditions (e.g. at 13-14 degrees C) than at high temperature conditions (e.g. at 17-18 degrees C). A conceptual model was built up and successfully interpreted this temperature effect.     

Influence of hydraulic retention time on UASB post-treatment with UF membranes

A pilot UASB reactor coupled with an external ultrafiltration (UF) membrane was operated under three different hydraulic retention times (HRT) for domestic wastewater treatment. The aim was to assess the HRT influence on system performance and fouling. The highest concentrations of COD, total solids, extracellular polymeric substances (EPS) and soluble microbial products (SMP) in UASB effluent and permeate were found when the UASB reactor was operated under the lowest HRT studied (4 hours); although the fulfillment of Mexican Standard for wastewater reclamation was not compromised. This fact could be attributed to the higher shear stress forces inside the UASB reactor when it was operated at low HRT, which promoted the release of biopolymeric substances in its effluent. Besides, the fouling propensity in the UASB effluent was worsened with HRT reduction, by increasing the fouling rate and the specific cake resistance. Based on these results, it is recommended to avoid operating the UASB reactor at low HRTs (less than 4 hours) in order to control SMP and EPS fouling potential. The results presented also suggest that HRT reduction has a detrimental effect on performance and fouling.     

Side effects of flux enhancing chemicals in membrane bioreactors (MBRs): study on their biological toxicity and their residual fouling propensity

Soluble and colloidal materials like soluble microbial products (SMP) or extracellular polymeric substances (EPS) are considered to be major foulants in membrane bioreactors (MBRs). Removing these fouling causing substances is thus thought to reduce the fouling of the membrane in general.In addition to traditional strategies for fouling prevention which mostly try to remedy the effects of fouling by air scour, etc., the new and promising method of adding chemicals is being investigated here. Previous tests with 30 different substances have shown that several of these reduce SMP concentration in the supernatant and enhance filtration. Nevertheless, additive dosing might have unknown side effects in filtration systems. Results presented in this study indicate that these additives may themselves cause severe fouling on different membranes if they remain unbound in the liquid phase. Therefore, the thorough control of the dosing rate of these chemicals will be of paramount importance in full scale applications. Biological toxicity of additives was measured in terms of respiration. OUR tests did not show inhibiting effects for most additives. Chitosan even showed an enhanced OUR due to biodegradability. Oxygen transfer could be enhanced for 25% with the addition of a polymer.     

Fouling cake layer in a submerged anaerobic membrane bioreactor treating saline wastewaters: curse or a blessing?

The treatment of inhibitory (saline) wastewaters is known to produce considerable amounts of soluble microbial products (SMPs), and this has been implicated in membrane fouling; the fate of these SMPs was of considerable interest in this work. This study also investigated the contribution of SMPs to membrane fouling of the; (a) cake layer/biofilm layer, (b) the compounds below the biofilm/cake layer and strongly attached to the surface of the membrane, (c) the compounds in the inner pores of the membrane, and (d) the membrane. It was found that the cake/biofilm layer was the main reason for fouling of the membrane. Interestingly, the bacteria attached to the cake/biofilm layer showed higher biodegradation rates compared with the bacteria in suspension. Moreover, the bacteria attached to the cake layer showed higher amounts of attached extracellular polysaccharides (EPS) compared with the bacteria in suspension, possibly due to accumulation of the released EPS from suspended biomass in the cake/biofilm layer. Molecular weight (MW) analysis of the effluent and reactor bulk showed that the cake layer can retain a large fraction of the SMPs in the reactor and prevent them from being released into the effluent. Hence, while cake layers lead to lower fluxes in submerged anaerobic membrane bioreactors (SAMBRS), and hence higher costs, they can improve the quality of the reactor effluent.     

Characteristics of membrane fouling in submerged membrane bioreactor under sub-critical flux operation.

Recently, the membrane bioreactor (MBR) process has become one of the novel technologies to enhance the performance of biological treatment of wastewater. Membrane bioreactor process uses the membrane unit to replace a sediment tank, and this can greatly enhance treatment performance. However, membrane fouling in MBR restricts its widespread application because it leads to permeate flux decline, making more frequent membrane cleaning and replacement necessary, which then increases operating and maintenance costs. This study investigated the sludge characteristics in membrane fouling under sub-critical flux operation and also assessed the effect of shear stress on membrane fouling. Membrane fouling was slow under sub-critical flux operation. However, as filamentous microbes became dominant in the reactor, membrane fouling increased dramatically due to the increased viscosity and polysaccharides. A close link was found between membrane fouling and the amount of polysaccharides in soluble EPS. The predominant resistance was the cake resistance which could be minimized by increasing the shear stress. However, the resistance of colloids and solutes was not apparently reduced by increasing shear stress. Therefore, smaller particles such as macromolecules (e.g. polysaccharides) may play an important role in membrane fouling under sub-critical flux operation.     

Evaluation of the importance of various operating and sludge property parameters to the fouling of membrane bioreactors

A single-fibre microfiltration system was employed to investigate the importance of various operating and sludge property parameters to the membrane fouling during sludge filtration. The sludge was obtained from a submerged membrane bioreactor (SMBR). A series of comparative and correlative filtration and fouling tests were conducted on the influence of the operating variables, sludge properties and the liquid-phase organic substances on the membrane fouling development. The test results were analysed statistically with Pearson's correlation coefficients and the stepwise multivariable linear regression. According to the statistical evaluation, the membrane fouling rate has a positive correlation with the biopolymer cluster (BPC) concentration, sludge concentration (mixed liquor suspended solids, MLSS), filtration flux and viscosity, a negative correlation with the cross-flow velocity, and a weak correlation with the extracellular polymeric substances and soluble microbial products. BPC appear to be the most important factor to membrane fouling development during the sludge filtration, followed by the filtration flux and MLSS concentration. The cross-flow rate also is important to the fouling control. It is argued that, during membrane filtration of SMBR sludge, BPC interact with sludge flocs at the membrane surface to facilitate the deposition of the sludge cake layer, leading to serious membrane fouling.     

Organic colloids and their influence on low-pressure membrane filtration.

Wastewater treatment by low-pressure membrane filtration (MF and UF) is affected to a large extent by macromolecules and colloids. In order to investigate the influence of organic colloids on the membrane filtration process, colloids were isolated from a wastewater treatment plant effluent using a rotary-evaporation pre-concentration step followed by dialysis. Stirred cell tests were carried out using redissolved colloids, with and without additional glass fiber filtration. After constant pressure membrane filtration of 190 L/m2, the initial flux had declined by 50% for colloids > 6-8 kD (glass fiber filtered) with a hydrophilic MF membrane and for colloids > 12-14 kD (glass fiber filtered) with a hydrophobic MF membrane. For the non-filtered colloidal solutions, the flux decline was even steeper with the flux being below 10% of the initial flux after 190 L/m2 were passed through the membranes. As with larger particles, colloids form a filtration cake layer on top of the membrane surface when used as isolates without prior filtration. This filtration cake is easily removed during backwashing. However, polysaccharides as a macromolecular component of the colloid isolate cause severe fouling by the formation of a gel layer on the membrane surface that is difficult to remove completely.     

Comparison of mixed liquor filterability measured with bench and pilot-scale membrane bioreactors.

Parallel experimental tests to measure mixed liquor filterability for submerged membrane bioreactors were conducted over a six month period using three ZW-500 pilot plants and a ZW-10 lab-scale filterability apparatus. Non-air sparged conditions during the tests yielded operation behaviour that was equivalent to dead-end filtration. The fouling resistance increased linearly with the intercepted mass until a critical point was reached at which point significant cake compression was induced and the resistance began to increase exponentially. Although the point of cake compression appears to be dependent on the membrane module design, similar resistance per unit solid mass intercepted per unit area (R(mass)) values were observed when the same mixed liquor was filtered. Coupled with the established correlation between the R(mass) and the critical flux, it is suggested that the filterability test results from a side-stream, lab-scale module may be used to predict fouling potential in a full scale MBR wastewater treatment system without interrupting the full-scale MBR operation.     

Impact of dissolved oxygen concentration on membrane filtering resistance and soluble organic matter characteristics in membrane bioreactors

This study investigated the impact of dissolved oxygen (DO) concentration on membrane filtering resistance, soluble organic matter (SOM) and extracellular polymeric substance (EPS) characteristics in a membrane bioreactor (MBR). A laboratory-scale MBR was operated under DO limited (0.2 mg L(-1) DO) and fully aerobic (3.7 and 5.4 mg L(-1) DO) conditions. Membrane filtering resistance was determined for the mixed liquor suspended solids (MLSS) and for resuspended microbial biomass after removing SOM. Regardless of the DO concentration, the cake resistance (Rc) was approximately 95 percent of the total resistance (Rt). The membrane cake resistance was found to decrease significantly after removing the SOM. The total resistance caused by the resuspended biomass was 29 percent of that caused by the MLSS under DO limited conditions, while the total resistance caused by resuspended biomass was 41 to 48 percent of that caused by the MLSS under fully aerobic conditions. Under DO limited conditions, SOM in the MLSS contained a larger amount of high molecular weight compounds, leading to higher cake resistance than under fully aerobic conditions. There was significant variation in the molecular weight fractions of the EPS, with no clear relationship with DO concentration. There was also no distinct relationship between membrane filtering resistance and molecular weight fraction of the EPS.     

Hydrogen-dependent denitrification in an alternating anoxic-aerobic SBR membrane bioreactor.

A novel hydrogenotrophic denitrification system, which consisted of a sequencing batch membrane bioreactor, was evaluated for simultaneous removal of nitrate and soluble microbial products (SMP) from a synthetic groundwater feed. A hollow fiber membrane diffuser was used for bubble-less diffusion of hydrogen into the bioreactor under anoxic condition followed by aerobic SMP removal and biomass filtration. During the anoxic period, the nitrate loading of 0.328 kg N m(-3) d(-1) was completely denitrified to below detectable levels. A denitrification rate of 0.8 kg N m(-3) d(-1) was obtained at steady state biomass concentrations of 1,162 mg I(-1). During the aerobic period when biomass filtration was performed, 81% of SMP produced within the anoxic phase was retained by the membrane, 9% was biologically removed, 5% was passed through the membrane and 5% was discharged during the wasting of mixed liquor. The aerobic cycle was instrumental as it allowed for effective biomass filtration via membrane scouring and assisted in further reduction of effluent organic matter.     

Influence of extracellular polymeric substances on nitrogen removal in an intermittently-aerated membrane bioreactor.

Influence of EPS on fouling of intermittent aeration MBR reactor (denitrification MBR) was investigated changing intermittent aeration cycle (10 minute-cycle and 120 minute-cycle) in laboratory-scale reactors using synthetic wastewater. EPS were extracted from bacterial cells using cation resin method and molecular weight fractioning of EPS was conducted using gel chromatography. In both of the reactors, nitrogen removal rate was almost 100% after 50th day although DO concentration was not very high during the aerated phase because of accumulation of nitrifying bacteria in the reactors. In the 120 minutes-cycle reactor, trans-membrane pressure increased more rapidly than in the 10 minutes-cycle reactor. The reason might be that EPS of more than 1000 kDa, which are the main fouling substances, are produced more rapidly in the 120 minute-cycle condition. It was also found that three peaks at around 100 kDa, 500 kDa and 2000 kDa are prominent in EPS in intermittent-aeration MBR irrespective of cycle and higher molecular weight EPS are decomposed to smaller molecular weight EPS on membrane surface.     

混凝防止膜污染的研究

试验主要研究混凝改善膜通量和防止膜污染的效果。试验的每个工况均为0.1MPa过滤压力,连续膜过滤8h,观察膜通量的变化情况。结果表明:在直接过滤原水的情况下,反冲洗后的膜通量恢复率仅为初始通量的40%;而投加了混凝剂4mg/L和10mg/L(以Al计)后,反冲洗后的膜通量得到了完全的恢复。混凝防止膜污染取决于过滤过程在膜表面形成的滤饼层的性能。在过滤混凝液的情况下,膜表面会形成滤饼层,从而有效地防止膜污染,而在过滤上清液的情况下,无法被混凝去除的中性亲水性的有机物沉积在膜表面,造成膜污染。