Study on the melt‐spinnability of poly(L‐lactic acid)

In this work, three kinds of different poly(L ‐lactic acid) (PLLA) materials for melt‐spinning were investigated with respect to the molecular weight (MW) and molecular weight distribution (MWD), racemization, optical purity, thermal properties, and melt‐spinnability. It was found that the high MW was not the only factor to affect the melt spinnability of PLLA, the racemization and the amount of residual monomer would also affect the thermal properties and melt‐spinnability of PLLA. The results showed that it could be melt‐spun and hot‐drawn by using the general melt‐spinning device for PLLA pellet with good stereoregularity and comparatively high MW. For PLLA pellet with high MW and moderate stereoregularity, it must be treated at an appropriate temperature to increase the crystallinity before dry and extrusion, which could make the pellet be spun without agglomeration, whereas the draw ability of such as‐spun fiber was still poor. However, if the stereoregularity of PLLA pellet was poor, it could not be spun even it had very high MW. Only when MW, racemization, and the amount of residual monomer of the PLLA pellets all meet the requirements, PLLA fibers could be prepared by melt‐spinning. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Highly enhanced accelerating effect of melt‐recrystallized stereocomplex crystallites on poly(L‐lactic acid) crystallization: effects of molecular weight of poly(D‐lactic acid)

The effects of the molecular weight of poly(D ‐lactic acid) (PDLA), which forms stereocomplex (SC) crystallites with poly(L ‐lactic acid) (PLLA), and those of processing temperature T_p on the acceleration (or nucleation) of PLLA homocrystallization were investigated using PLLA films containing 10 wt% PDLA with number‐average molecular weight (M_n) values of 5.47 × 10⁵, 9.67 × 10⁴ and 3.67 × 10⁴ g mol^–1 (PDLA‐H, PDLA‐M and PDLA‐L, respectively). For the PLLA/PDLA‐H and PLLA/PDLA‐M films, the SC crystallites that were ‘non’‐melted and those that were ‘completely’ melted at T_p values just above their endset melting temperature and recrystallized during cooling were found to act as effective accelerating (or nucleation) agents for PLLA homocrystallization. In contrast, SC crystallites formed from PDLA‐L, having the lowest M_n, were effective accelerating agents without any restrictions on T_p. In this case, the accelerating effects can be attributed to the plasticizer effect of PDLA‐L with the lowest M_n. The accelerating effects of SC crystallites in the PLLA/PDLA‐H and PLLA/PDLA‐M films was dependent on crystalline thickness for T_p values below the melting peak temperature of SC crystallites, whereas for T_p values above the melting peak temperature the accelerating effects are suggested to be affected by the interaction between the SC crystalline regions and PLLA amorphous regions.     

Degradation of poly(D,L‐lactic acid)‐b‐poly(ethylene glycol) copolymer and poly(L‐lactic acid) by electron beam irradiation

This article investigated the effects of electron beam (EB) irradiation on poly(D ,L ‐lactic acid)‐b‐poly(ethylene glycol) copolymer (PLEG) and poly(L ‐lactic acid) (PLLA). The dominant effect of EB irradiation on both PLEG and PLLA was chain scission. With increasing dose, recombination reactions or partial crosslinking of PLEG can occur in addition to chain scission, but there was no obvious crosslinking for PLLA at doses below 200 kGy. The chain scission degree of irradiated PLEG and PLLA was calculated to be 0.213 and 0.403, respectively. The linear relationships were also established between the decrease in molecular weight with increasing dose. Elongation at break of the irradiated PLEG and PLLA decreased significantly, whereas the tensile strength and glass transition temperature of PLLA decreased much more significantly compared with PLEG. The presence of poly(ethylene glycol) (PEG) chain segment in PLEG was the key factor in its greater stability to EB irradiation compared with PLLA. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of poly(L‐lactic acid)‐b‐poly(ethylene terephthalate‐co‐sebacate)‐b‐poly(L‐lactic acid) copolyesters

Random copolyester namely, poly(ethylene terephthalate‐co‐sebacate) (PETS), with relatively lower molecular weight was first synthesized, and then it was used as a macromonomer to initiate ring‐opening polymerization of l ‐lactide. ¹H NMR quantified composition and structure of triblock copolyesters [poly(l ‐lactic acid)‐b‐poly(ethylene terephthalate‐co‐sebacate)‐b‐poly(l ‐lactic acid)] (PLLA‐PETS‐PLLA). Molecular weights of copolyesters were also estimated from NMR spectra, and confirmed by GPC. Copolyesters exhibited different solubilities according to the actual content of PLLA units in the main chain. Copolymerization effected melting behaviors significantly because of the incorporation of PETS and PLLA blocks. Crystalline morphology showed a special pattern for specimen with certain composition. It was obvious that copolyesters with more content of aromatic units of PET exhibited increased values in both of stress and modulus in tensile test. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Properties of aligned poly(L‐lactic acid) electrospun fibers

Poly(L‐lactic acid) (PLLA)‐aligned fibers with diameters in the nano‐ to micrometer size scale are successfully prepared using the electrospinning technique from two types of solutions, different material parameters and working conditions. The fiber quality is evaluated using scanning electron microscopy (SEM) to judge fiber diameter, diameter uniformity, orientation, and appearance of defects or beads. The smoothest fibers, most uniform in diameter and defect free, were found to be produced from 10% w/v chloroform/dimethylformamide solution using an accelerating voltage from 10–20 kV. Addition of 1.0% multiwalled carbon nanotubes (MWCNT) into the electrospinning solution decreases fiber diameter, improves diameter uniformity, and slightly increases molecular chain alignment. The fibers were cold crystallized at 120°C and compared with their as‐spun counterparts. The influences of the crystalline phase and/or MWCNT addition were examined using fiber shrinkage, temperature‐modulated calorimetry, X‐ray diffraction, and dynamic mechanical analysis. Crystallization increases the glass transition temperature, T_g, slightly, but decreases the overall fiber alignment through shrinkage‐induced buckling of the fibers when heated above T_g. MWCNT addition has little impact on T_g, but significantly increases the orientation of crystallites. MWCNT addition slightly reduces the dynamic modulus, whereas crystallization increases the modulus in both neat‐ and MWCNT‐containing fibers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41779.     

Plasma surface treatments and biodegradation of poly(butylene succinate) sheets

The sheets prepared by the extrusion of the melt of poly(butylene succinate) were treated with inorganic gas plasmas. Bionolle, the commercially available polyester, was also used, and the treatment effects were compared. Plasma susceptibility by the continuous plasma of 13.56 MHz and by pulsed plasmas was evaluated by the weight loss rates by etching. Advancing and receding contact angles of water (θ_a , θ_r ) on the plasma‐treated sheets were obtained by the Wilhelmy method. Decay of hydrophilicity was considerable in θ_a , but θ_r was less changed. The biodegradation was examined by the preliminary soil‐burial tests. The polymer sheets were biologically degraded, and the characteristic morphology appeared on the surface according to the SEM observation. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1121–1129, 2000     

Porous poly(L‐lactic acid)/poly(ethylene glycol) blend films

Poly(L ‐lactic acid) (PLLA: M_w = 19.4 × 10⁴)/poly(ethylene glycol) (PEG: M_w = 400) blend films were formed by use of a solvent‐cast technique. The properties and structures of these blend films were investigated. The Young's modulus of the PLLA decreased from 1220 to 417 MPa with the addition of PEG 5 wt %, but the elongation at break increased from 19 to 126%. The melting point of PLLA linearly decreased with increases in the PEG content (i.e., pure PLLA: 172.5°C, PLLA/PEG = 60/40 wt %: 159.6°C). The PEG 20 wt % blend film had a porous structure. The pore diameter was 3–5 μm. The alkali hydrolysis rate of this blend film was accelerated due to its porous structure. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 965–970, 2004     

Degradation of poly(D,L‐lactic acid)‐b‐poly(ethylene glycol)‐b‐poly(D,L‐lactic acid) copolymer by electron beam radiation

This article investigates the effects of electron beam (EB) radiation on poly(D ,L ‐lactic acid)‐b‐poly (ethylene glycol) copolymer (PLA‐b‐PEG‐b‐PLA). The copolymer films were EB irradiated at doses from 0 to 100 kGy. The degradation of these films was studied by measuring the changes in their molecular weight, mechanical and thermal properties. The dominant effect of EB radiation on PLA‐b‐PEG‐b‐PLA is chain‐scission. With increasing irradiation dose, recombination reactions or partial crosslinking may occur in addition to chain scission. The degree of chain scission G_s and crosslinking G_x of sample are calculated to be 0.213 and 0.043, respectively. A linear relationship is also established between the decreases in molecular weight with increasing irradiation dose. Elongation at break of the irradiated sample decreases significantly, whereas its tensile strength decreases slightly. The glass transition temperature (T_g) is basically invariant as a function of irradiation dose. Thermogravimetric analysis shows that its thermal stability decreases with increasing dose. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Supramolecular morphology of two‐step,melt‐spun poly(lactic acid) fibers

Fibers of poly(lactic acid) produced by two‐step melt spinning have been studied. The morphology is elucidated with respect to the thermal and mechanical properties of fibers produced at cold‐draw ratios of 1–8. With atomic force microscopy and small‐angle X‐ray scattering, a fibrillar morphology is found, with microfibril diameters ranging from 30 to 60 nm. Shrinkage properties indicate that, with increasing draw ratio, the fibers undergo a transition from class 2 to class 1 within the classification proposed by Keller. A supramolecular model for the morphology of the fibers is presented that entails a highly oriented skin with a core consisting of microfibrils. The orientation of the crystalline blocks within the microfibrils is similar to what has been reported for nylon fibers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2828–2838, 2002     

Melt polycondensation of L‐lactic acid to poly(L‐lactic acid) with Sn(II) catalysts combined with various metal alkoxides

Melt polycondensation of L ‐lactic acid (LA) was examined in the presence of binary catalyst systems consisting of SnCl₂·2H₂O and metal alkoxides as co‐catalysts. Among the co‐catalysts examined, viz (Al(O ⁱPr)₃,Ti(O ⁱPr)₄,Y(O ⁱPr)₃,Si(OEt)₄ and Ge(OEt)₄), Ge(OEt)₄ was found to be the most effective in enhancing the catalytic activity of Sn(II). With an optimized composition of SnCl₂·2H₂O–Ge(OEt)₄, the molecular weight (M_n) of PLLA reached 40 000 Da in a short reaction time (<15 h) at the optimum reaction conditions of 180 °C and 10 Torr. This catalyst system was also superior to the conventional single metal ion catalysts such as Sn(II) in terms of racemization and discolouration of the resultant polymer. The metal alkoxides, added as co‐catalysts, should work as oxo acids that can effectively control the catalytic activity of Sn(II) ion in the direct polycondensation of LA, in a manner similar to that of proton acids. © 2003 Society of Chemical Industry     

In vitro monitoring of surface mechanical properties of poly(L‐lactic acid) using microhardness

Poly(L ‐lactic acid) (PLLA) was immersed in a simulated body fluid (SBF) solution at 37.5°C for distinct times. The variation of the surface mechanical properties of PLLA samples with immersion time was followed by microhardness. These measurements showed that PLLA microhardness decreased significantly (～ 60%) after only 30 days of immersion. The results were explained in terms of hydrolytic degradation of the samples. The dependence of microhardness with the applied dwell time was also analyzed. The creep curves were successfully described by a power law. A decrease of the creep constant k as the immersion time increased was found. Differential scanning calorimetry was also used to analyze the changes in the physical properties of PLLA, namely in crystallinity degree (X_c) and glass transition temperature (T_g), as a function of the immersion time in SBF. A significant variation in the crystallinity degree of PLLA, initially nearly amorphous (X_c = 9%), was detected after only 3 days of immersion (X_c = 37%). The interpretation of this behavior was based on the hydrolysis process suffered by PLLA. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of the melt‐mixing condition on the physical property of poly(l‐lactic acid)/poly(d‐lactic acid) blends

The effect of the mixing condition in a mill‐type mixer on the thermal property and the crystal formation of the poly(l ‐lactide)/poly(d ‐lactide) blends is investigated. The blends melt‐mixed at 200 and 210 °C under application of a high shear flow tend to show a single melting peak of the stereocomplex crystal (SC) in the differential scanning calorimetry first and second heating processes without indicating the trace of the melting of homo‐chiral crystal. The mixing at an elevated temperature causes a serious thermal degradation. Further kneading of the blends at an elevated temperature higher than T_m of SC causes the transesterification between the same enatiomeric chains forming block copolymers of l ‐ and d ‐chains. This block copolymer acts as a nucleating agent of SC and the compatibilizing agent between poly(l ‐lactide) and poly(d ‐lactide) and promotes the formation of SC. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45489.     

Synthesis,physical properties,and crystallization of optically active poly(L‐phenyllactic acid) and poly(L‐phenyllactic acid‐co‐L‐lactic acid)

Optically active poly(L ‐phenyllactic acid) (Ph‐PLLA), poly(L ‐lactic acid) (PLLA), and poly(L ‐phenyllactic acid‐co‐L ‐lactic acid) with weight‐average molecular weight exceeding 6 × 10³ g mol^?1 were successfully synthesized by acid catalyzed direct polycondensation of L ‐phenyllactic acid and/or L ‐lactic acid in the presence of 2.5–10 wt % of p‐toluenesulfonic acid. Their physical properties and crystallization behavior were investigated by differential scanning calorimetry, thermogravimetry, and polarimetry. The absolute value of specific optical rotation ([α]) for Ph‐PLLA (?38 deg dm^?1 g^?1 cm³) was much lower than that of [α] for PLLA (?150 deg dm^?1 g^?1 cm³), suggesting that the helical nature was reduced by incorporation of bulky phenyl group. PLLA was crystallizable during solvent evaporation, heating from room temperature, and cooling from the melt. Incorporation of a very low content of bulky phenyllactyl units even at 4 mol % suppressed the crystallization of L ‐lactyl unit sequences during heating and cooling, though the copolymers were crystallizable for L ‐phenylactyl units up to 6 mol % during solvent evaporation. The activation energy of thermal degradation (ΔE_td) for Ph‐PLLA (200 kJ mol^?1) was higher than that for PLLA (158 kJ mol^?1). The ΔE_td for the copolymers increased with an increase in L ‐phenyllactyl unit content. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal and mechanical properties of plasticized poly(L‐lactic acid)

Acetyl tri‐n‐butyl citrate (ATBC) and poly(ethyleneglycol)s (PEGs) with different molecular weights (from 400 to 10000) were used in this study to plasticize poly(L‐lactic acid) (PLA). The thermal and mechanical properties of the plasticized polymer are reported. Both ATBC and PEG are effective in lowering the glass transition (T_g) of PLA up to a given concentration, where the plasticizer reaches its solubility limit in the polymer (50 wt % in the case of ATBC; 15–30 wt %, depending on molecular weight, in the case of PEG). The range of applicability of PEGs as PLA plasticizers is given in terms of PEG molecular weight and concentration. The mechanical properties of plasticized PLA change with increasing plasticizer concentration. In all PLA/plasticizer systems investigated, when the blend T_g approaches room temperature, a stepwise change in the mechanical properties of the system is observed. The elongation at break drastically increases, whereas tensile strength and modulus decrease. This behavior occurs at a plasticizer concentration that depends on the T_g‐depressing efficiency of the plasticizer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1731–1738, 2003     

Reactive blending of poly(L‐lactic acid) with poly(ethylene‐co‐vinyl alcohol)

Poly(L ‐lactic acid) (PLLA) was blended with poly(ethylene‐co‐vinyl alcohol) (EVOH) in the presence of an esterification catalyst to induce reaction between the hydroxyl groups of EVOH and the terminal carboxylic group of PLLA. Nascent low‐molecular‐weight PLLA, obtained from a direct condensation polymerization of L ‐lactic acid in bulk state, was used for the blending. Domain size of the PLLA phase in the graft copolymer was much smaller than that corresponding to a PLLA/EVOH simple blend. The mechanical properties of the graft copolymer were far superior to those of the simple blend, and the graft copolymer exhibited excellent mechanical properties even though the biodegradable fraction substantially exceeded the percolation level. The grafted PLLA reduced the crystallization rate of the EVOH moiety. Melting peak temperature (T_m) of the PLLA phase was not observed until the content of PLLA in the graft reaction medium went over 60 wt %. The modified Sturm test results demonstrated that biodegradation of EVOH‐g‐PLLA took place more slowly than that of an EVOH/PLLA simple blend, indicating that the chemically bound PLLA moiety was less susceptible to microbial attack than PLLA in the simple blend. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 886–890, 2005     

Melt spinning of poly(L‐lactic acid) and its biodegradability

The melt spinning and melt drawing of poly(L ‐lactic acid) (PLLA) were carried out with a melt‐spinning machine, and the mechanical properties, structure, and biodegradability of PLLA fiber were investigated. PLLA fiber with a tensile strength of 0.81 GPa was successfully obtained through two steps of drawing at a draw ratio of 18 in hot water. This fiber had enough tensile strength for common engineering use. The fiber could be degraded under controlled composting conditions at 70°C for 1 week. In scanning electron microscopy observations of the fiber, a regular pattern of cracks running along the vertical direction to the fiber axis was clearly observed. This suggested that the PLLA fiber built up a highly ordered structure arranged along the direction of the fiber axis. After the fiber was left to lie in the ground for 1 year, however, the surface of the fiber was still smooth, and the tensile strength did not decrease much. This PLLA fiber could not be hydrolyzed after 1 month of steeping in a buffer solution at 37°C, but it was rapidly hydrolyzed at more than 60°C. It was suggested that the degradation (hydrolysis) rate of PLLA depended on the glass‐transition temperature. Upon hydrolysis at 80°C for 48 h, a regular crack along the vertical direction to the fiber axis was found that was very similar to that observed in degradation under composting conditions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2118–2124, 2005     

Biocomposites based on lignin and plasticized poly(L‐lactic acid)

In this research work, biocomposites based on a ternary system containing softwood Kraft lignin (Indulin AT), poly‐L ‐lactic acid (PLLA) and polyethylene glycol (PEG) have been developed. Two binary systems based on PLLA/PEG and PLLA/lignin have also been studied to understand the role of plasticizer (i.e., PEG) and filler (i.e., lignin) on the overall physicomechanical behavior of PLLA. All samples have been prepared by melt‐blending. A novel approach has also been introduced to improve the compatibility between PLLA and PEG by using a transesterification catalyst under reactive‐mixing conditions. In PEG plasticized PLLA flexibility increases with increasing content of PEG and no significant effect of the molecular weight of PEG on the flexibility of PLLA has been observed. Differential scanning calorimetry and size‐exclusion chromatography along with FTIR analysis show the formation of PLLA‐b‐PEG copolymer for high temperature processed PLLA/PEG systems. On the other hand, binary systems containing lignin show higher stiffness than PLLA/PEG system and good adhesion between the particles and the matrix has been observed by scanning electron microscopy. However, a concomitant good balance in stiffness introduced by the lignin particles and flexibility introduced by PEG has been observed in the ternary systems. This study also showed that high temperature reactive melt‐blending of PLLA/PEG leads to the formation of a segmented PLLA‐b‐PEG block copolymer. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Relationship between the crystallization behavior of poly(ethylene glycol) and stereocomplex crystallization of poly(L‐lactic acid)/poly(D‐lactic acid)

Poly(l ‐lactic acid) (PLLA) is a good biomedical polymer material with wide applications. The addition of poly(ethylene glycol) (PEG) as a plasticizer and the formation of stereocomplex crystals (SCs) have been proved to be effective methods for improving the crystallization of PLLA, which will promote its heat resistance. In this work, the crystallization behavior of PEG and PLLA/poly(d ‐lactic acid) (PDLA) in PLLA/PDLA/PEG and PEG‐b‐PLLA/PEG‐b‐PDLA blends has been investigated using differential scanning calorimetry, polarized optical microscopy and X‐ray diffraction. Both SCs and homocrystals (HCs) were observed in blends with asymmetric mass ratio of PLLA/PDLA, while exclusively SCs were observed in blends with approximately equal mass ratio of PLLA/PDLA. The crystallization of PEG was only observed for the symmetric blends of PLLA_39k/PDLA_35k/PEG_2k, PLLA_39k/PDLA_35k/PEG_5k, PLLA_69k/PDLA_96k/PEG_5k and PEG‐b‐PLLA_31k/PEG‐b‐PDLA_27k, where the mass ratio of PLLA/PDLA was approximately 1/1. The results demonstrated that the formation of exclusively SCs would facilitate the crystallization of PEG, while the existence of both HCs and SCs could restrict the crystallization of PEG. The crystallization of PEG is related to the crystallinity of PLLA and PDLA, which will be promoted by the formation of SCs. © 2017 Society of Chemical Industry     

Effect of different thermal treatments on the mechanical performance of poly(L‐lactic acid) based eco‐composites

PLLA‐based eco‐composites reinforced with kenaf fiber and rice straw and containing red or yellow pigments have been studied. The mechanical behavior of the composites was tested by DMTA at two different annealing temperatures (65°C and 85°C) and times (15 min and 120 min) as well as at two preparation conditions: vacuum drying and long time at room temperature. A decrease of microhardness was observed during the water absorption tests. Moreover, the rice straw‐based composites absorbed more water than the kenaf‐ones. Generally, the dyed NFs composites presented better water resistance than undyed ones. The pigments improved the adhesion and led to better mechanical performance. The natural fibers favored the cold crystallization process of PLLA and shifted the cold crystallization peak temperature to lower values, as it was confirmed by DSC measurements. The values of tensile storage modulus obtained after different preparation condition were strongly affected by the process of physical ageing. According to, tan δ parameter, the samples stored at room temperature for a long time showed the highest amorphous content. The PLLA eco‐composite reinforced with kenaf fibers, dyed with the red pigment, and annealed at 85°C for 2 h displays the best mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and characterization of chitosan‐graft‐poly(L‐lactic acid) microparticles

To improve the properties of chitosan (CS) and poly(L‐lactic acid) (PLLA) and obtain fully biodegradable materials, CS‐g‐PLLA copolymers were prepared using 1‐(3‐Dimethylaminopropyl)‐3‐ethylcarbodiimide hydrochloride (EDC)/N‐hydroxyl succinimide (NHS) as a coupling agent. The copolymers were characterized by Fourier transform infrared analysis (FTIR), ¹H nuclear magnetic resonance (¹H NMR), elemental analysis, differential scanning calorimetry (DSC), X‐ray diffraction (XRD) and scanning electron microscopy (SEM). The results obtained by FTIR and ¹H NMR showed that CS and PLLA were grafted successfully via an amide bond. DSC and XRD results showed that the thermal stability of CS had been significantly improved by grafting PLLA to the molecular chains of CS and the crystallinity of the CS‐g‐PLLA copolymers decreased significantly. Elemental analysis showed that the achieved the maximum degree of substitution of PLLA was 60.88%, while the concentration of CS was 2 mg/mL, the PLLA molecular weight was 10,000, and the EDC/NHS ratio was 2:1. Images from SEM demonstrated that the copolymers had a spherical shape and smooth surface. Moreover, the products were well dispersed without any aggregation. POLYM. ENG. SCI., 56:1432–1436, 2016. © 2016 Society of Plastics Engineers