Small‐angle X‐ray scattering study of modified porous suspension–poly(vinyl chloride) particles

Small‐angle X‐ray scattering (SAXS) was applied to investigate the microstructure of unmodified and modified porous commercial suspension‐type poly(vinyl chloride) (PVC) particles. The modified PVC particles were prepared by an in situ stabilizer‐free polymerization/crosslinking of particles absorbed with a monomer/crosslinker/peroxide solution. The modifying polymers include styrene with or without divinyl benzene (DVB) as a crosslinker and methyl methacrylate (MMA) with or without ethylene glycol dimethacrylate (EGDMA) as a crosslinker. The SAXS method was used to highlight the effect of polystyrene (PS) on the microstructure of PVC particles and to evaluate the characteristic lengths, both in the PVC/PS and the PVC/XPS (PS crosslinked with 0 and 5% DVB, respectively) systems. A model is suggested, where during the synthesis modification process, swelling of PVC by styrene and styrene polymerization occur simultaneously. PVC swelling by styrene causes destruction of the PVC subprimary particles, whereas styrene polymerization leads to phase separation resulting from incompatibility of the polymers. It was further suggested that because of PVC swelling by styrene, structure of the subprimary particles is lost. Therefore the characteristic lengths of PVC/PS and PVC/XPS, as calculated from the SAXS measurements, were attributed to the size of the phase‐separated PS and XPS inclusions, respectively. The SAXS method also shows that PMMA and XPMMA do not influence the PVC microstructure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1024–1031, 2005     

Polystyrene composites containing crosslinked polystyrene‐multiwalled carbon nanotube balls

Crosslinked polystyrene‐multiwalled carbon nanotube (PS‐MWCNT) balls, which act as conductive microfillers, were prepared by the in situ suspension polymerization of styrene with MWCNTs and divinyl benzene (DVB) as a crosslinking agent. The diameters of the synthesized crosslinked PS‐MWCNT balls ranged from 10 to 100 μm and their electrical conductivity was about 7.7 × 10^?3 S/cm. The morphology of the crosslinked PS‐MWCNT balls was observed by scanning electron microscopy and transmission electron microscopy. The change in the chemical structure of the MWCNTs was confirmed by Raman spectroscopy and Fourier transform infrared spectroscopy. The mechanical and electrical properties of the PS/crosslinked PS‐MWCNT ball composites were investigated. It was found that the tensile strength, ultimate strain, Young's modulus, and impact strength of the PS matrix were enhanced by the incorporation of the crosslinked PS‐MWCNT balls. In addition, the mechanical properties of the PS/crosslinked PS‐MWCNT ball composites were better than those of the PS/pristine MWCNT composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

PVC modification through polymerization of a monomer absorbed in porous suspension‐type PVC particles

In‐situ polymerization is the polymerization of one monomer in the presence of another polymer. It can be performed by sequential emulsion polymerization, or by reactions in the melt, in the solid phase, or in solution. The current report describes two methods to obtain poly(vinyl chloride) (PVC) modification through polymerization of a monomer absorbed in commercial porous suspension‐type PVC particles. The generated modified PVC products differ significantly in their structure and properties. The first approach includes absorption of a monomer/peroxide solution within porous suspension‐type PVC particles, followed by polymerization/crosslinking in the solid state at 80°C in an aqueous stabilizer‐free dispersion. The monomer/crosslinker pairs selected are styrene/DVB (divinyl benzene), methylmethacrylate/EGDMA (ethylene glycol dimethacrylate), butyl acrylate/EGDMA, and ethylhexyl acrylate/EGDMA. The influence of composition and nature of the polymerizing/crosslinking constituents on the modified PVC particle structure was studied by microscopy methods, porosity measurements, and dynamic mechanical behavior (DMTA). The level of molecular grafting between PVC and the modifying polymer was determined by solvent extraction experiments. This work shows that the different monomers used represent distinct courses of monomer transport through the PVC particles. The characteristics of the modified PVC particle indicate that the polymerization/crosslinking process occurs in both the PVC bulk, i.e., within the walls constituting a particle, and in the PVC pores. No indication of chemical intermolecular interaction within the modified PVC particles was found. In the second approach, a solution of monomer, initiator, and a crosslinking agent is absorbed in commercial suspension‐type porous PVC particles, thus forming a dry blend. This dry blend is subsequently reactively polymerized in a twin‐screw extruder at an elevated temperature, 180°C, in the molten state. The properties of the reactively extruded PVC/PMMA blends are compared with those of physical blends at similar compositions. Owing to the high polymerization temperature, short‐chain polymers are formed in the reactive polymerization process. Reactively extruded PVC/PMMA blends are transparent, form single‐phase morphology, have a single T_g, and show mechanical properties comparable with those of the neat PVC. The resulting reactively extruded PVC/PMMA blends have high compatibility. J. Vinyl Addit. Technol. 10:109–120, 2004. © 2004 Society of Plastics Engineers.     

Preparation and application of partially porous poly(styrene‐divinylbenzene) particles for lipase immobilization

Partially porous poly(styrene‐divinylbenzene) (PS‐DVB) particles in the micron size range were prepared by the method of multistep swelling and polymerization involving the use of polymeric porogens. Polystyrene (PS) seeds prepared by dispersion polymerization were expanded in particle size by absorbing styrene and initiator, and then polymerized to form polymeric porogen particles. The newly synthesized PS chains served as the porogens of the PS‐DVB particles, resulting from the copolymerization of styrene and divinylbenzene in the swollen polymeric porogen particles. PS‐DVB particles with a specific surface area of up to 34 m²/g and a pore volume of up to 0.15 cm³/g were obtained. The average pore diameter of PS‐DVB particles was in the range of 15–24 nm. An increasing amount of toluene used in the copolymerization step increased the pore volume and specific surface area. Lipase from Candida rugosa was immobilized on the prepared PS‐DVB by physical adsorption. The optimum temperature for enzymatic activity was increased and the thermal deactivation of enzyme in organic solvent was slowed down by the immobilization. However, compared with soluble enzyme, the immobilized lipase on PS‐DVB retained a less activity after the first stage deactivation, suggesting a possible change in the conformation of enzyme molecule by immobilization. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 39–46, 2001     

Synthesis of PMMA‐PTHF‐PMMA and PMMA‐PTHF‐PST linear and star block copolymers

Combination of cationic, redox free radical, and thermal free radical polymerizations was performed to obtain linear and star polytetramethylene oxide (poly‐THF)‐polymethyl methacrylate (PMMA)/polystyrene (PSt) multiblock copolymers. Cationic polymerization of THF was initiated by the mixture of AgSbF₆ and bis(4,4′ bromo‐methyl benzoyl) peroxide (BBP) or bis (3,5,3′,5′ dibromomethyl benzoyl) peroxide (BDBP) at 20°C to obtain linear and star poly‐THF initiators with M_w varying from 7,500 to 59,000 Da. Poly‐THF samples with hydroxyl ends were used in the methyl methacrylate (MMA) polymerization in the presence of Ce(IV) salt at 40°C to obtain poly(THF‐b‐MMA) block copolymers containing the peroxide group in the middle. Poly(MMA‐b‐THF) linear and star block copolymers having the peroxide group in the chain were used in the polymerization of methyl methacrylate (MMA) and styrene (St) at 80°C to obtain PMMA‐b‐PTHF‐b‐PMMA and PMMA‐b‐PTHF‐b‐PSt linear and star multiblock copolymers. Polymers obtained were characterizated by GPC, FT‐IR, DSC, TGA, ¹H‐NMR, and ¹³C‐NMR techniques and the fractional precipitation method. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 219–226, 2004     

Preparation of polystyrene/poly(methyl methacrylate) core‐shell composite particles by suspension‐emulsion combined polymerization

Suspension‐emulsion combined polymerization process, in which methyl methacrylate (MMA) emulsion polymerization constituents (EPC) were drop wise added to styrene (St) suspension polymerization system, was applied to prepare polystyrene/poly(methyl methacrylate) (PS/PMMA) composite particles. The influences of the feeding condition and the composition of EPC on the particle feature of the resulting composite polymer particles were investigated. It was found that PS/PMMA core‐shell composite particles with a narrow particle size distribution and a great size would be formed when the EPC was added at the viscous energy dominated particle formation stage of St suspension polymerization with a suitable feeding rate, whereas St‐MMA copolymer particles or PS/PMMA composite particles with imperfect core‐shell structure would be formed when the EPC was added at the earlier or later stage of St suspension polymerization, respectively. It was also showed that the EPC composition affected the composite particles formation process. The individual latex particles would exist in the final product when the concentrations of MMA monomer, sodium dodecyl sulfate emulsifier, and potassium persulfate initiator were great in the EPC. Considering the feature of St suspension polymerization and the morphology of PS/PMMA composite particles, the formation mechanism of PS/PMMA particles with core‐shell structure was proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Poly(methyl methacrylate) toughening with refractive index‐controlled core–shell composite particles

Poly(butylacrylate‐co‐styrene)/poly(methyl methacrylate) (PMMA) core–shell composite particles having different refractive indexes were prepared by a two‐stage consecutive emulsion polymerization. The refractive index of the core phase was controlled by varying the incorporated amount of divinylbenzene (DVB) which acted as a crosslinking agent as well as a refractive index enhancer. The blends of these core–shell composite particles with PMMA showed an impact strength increment of about three times compared with that of the pure PMMA. However, as the amount DVB increased, the impact strength showed a tendency toward decreasing. This was caused by the loss of the elastic property of the core phase. The toughened PMMA blended with core–shell composite particles having the core crosslinked with 1 wt % DVB showed the best transparency. However, the transparency was rather decreased, as the difference of the refractive index between the core phase and the pure PMMA increased. This suggested that in the case of using the core–shell composite particles as a toughening agent for PMMA the matching of the refractive index of the core phase with that of the pure PMMA was one of key factors in maintaining the transparency of the toughened PMMA. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1607–1614, 1999     

Highly crosslinked micron‐sized,monodispersed polystyrene particles by batch dispersion polymerization,Part 1: Batch,delayed addition,and seeded batch processes

The seeded batch dispersion polymerization with or without monomer absorption was compared with the batch polymerization and delayed addition by batch polymerization, to prepare the highly crosslinked, monodispersed polystyrene (PS) particles. The seeded batch polymerization was carried out under the variation of styrene (in second stage)/styrene (in PS seed) (St/St) ratio, divinylbenzene (DVB) concentration, and polymerization temperature using 1.9‐μm monodispersed PS seed particles. The experimental results imply that the seeded batch process is more efficient method that could avoid the sensitive particle nucleation step in the presence of the crosslinker than the batch and delayed addition processes. Without monomer absorption, 2.3‐μm uniform crosslinked PS particles with 7 wt % of the DVB were prepared in 1/1 (St/St) ratio. In comparison, with the monomer absorption, monodispersed and smooth‐surfaced PS particles containing 20 wt % of the DVB were formed. A total of 5% weight loss of the crosslinked PS particles determined by TGA occurred from 353.8 to 374.8°C, and the degree of swellability in toluene decreased from 150 to 104.5% with increasing the DVB concentration from 5 to 20 wt % because of the increase of the crosslink density of the particles. The seeded polymerization, especially through monomer absorption procedure, is a novel way to obtain highly crosslinked, monodispersed PS particles. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of monodisperse crosslinked poly(styrene‐co‐divinylbenzene) microspheres by precipitation polymerization in acetic acid

Poly(styrene‐co‐divinylbenzene) microspheres with size ranging from 1.6 to 1.8 μm were prepared in acetic acid by precipitation polymerization. The particle size and particle size distribution were determined by laser diffraction particle size analyzer, and the morphology of the particles was observed with scanning electron microscope. Besides, effects of various polymerization parameters such as initiator and total monomer concentration, divinylbenzene (DVB) content, polymerization time and polymerization temperature on the morphology and particle size were investigated in this article. In addition, the yield of microspheres increased with the increasing total monomer concentration, initiator loading, DVB concentration and polymerization time. In addition, the optimum polymerization conditions for synthesis of monodisperse crosslinked poly(styrene‐co‐divinylbenzene) microspheres by precipitation polymerization in acetic acid were obtained. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Toughening modification of PS with n‐BA/MMA/styrene core–shell structured copolymer from emulsifier‐free emulsion polymerization

Core–shell structured particles, which comprise the rubbery core and glassy layers, were prepared by emulsifier‐free emulsion polymerization of poly(n‐butyl acrylate/methyl methacrylate)/polystyrene [P(n‐BA/MMA)/PS]. The particle diameter was about 0.22 μm, and the rubbery core was uncrosslinked and lightly crosslinked, respectively. The smaller core–shell structured particle–toughened PS blends were investigated in detail. The dynamic mechanical behavior and observation by scanning electron microscopy of the modified blend system with core–shell structured particles indicated good compatibility between PS and the particles, which is the necessary qualification for an effective toughening modifier. Notched‐impact strength and related mechanical properties were measured for further evaluation of the toughening efficiency. The notched‐impact strength of the toughened PS blends with uncrosslinked particles reached almost sixfold higher than that of the untoughened PS when 15 phr of the core–shell structured particles was added. For the crosslinked particles the toughening effect for PS was not obvious. The toughening mechanism for these smaller particles also is discussed in this article. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1290–1297, 2003     

Preparation and characterization of a poly(methyl methacrylate) based composite bone cement containing poly(acrylate‐co‐silane) modified hydroxyapatite nanoparticles

The purpose of this study was to study the mechanical properties of poly(methyl methacrylate) (PMMA)‐based bone cement incorporated with hydroxyapatite (HA) nanoparticles after surface modification by poly(methyl methacrylate‐co‐γ‐methacryloxypropyl timethoxysilane) [P(MMA‐co‐MPS)]. PMMA and P(MMA‐co‐MPS) were synthesized via free‐radical polymerization. P(MMA‐co‐MPS)‐modified hydroxyapatite (m‐HA) was prepared via a dehydration process between silane and HA; the bone cement was then prepared via the in situ free‐radical polymerization of methyl methacrylate in the presence of PMMA and P(MMA‐co‐MPS)–m‐HA. Fourier transform infrared (FTIR) spectroscopy, ¹H‐NMR, and gel permeation chromatography were used to characterize the P(MMA‐co‐MPS). Thermogravimetric analysis and FTIR were used as quantitative analysis methods to measure the content of P(MMA‐co‐MPS) on the surface of HA. The effect of the proportion of m‐HA in the PMMA‐based bone cement on the mechanical properties was studied with a universal material testing machine. A 3‐(4,5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide assay was also carried out to determine the cytotoxicity of the composite bone cement. The results showed that the surface modification of HA greatly improved the interaction between the inorganic and organic interfaces; this enhanced the mechanical properties of bone cement for potential clinical applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40587.     

Dispersion polymerization of uniform cross‐linked polystyrene microspheres in butan‐1‐ol

Butan‐1‐ol can be used as the solvent in the synthesis of poly(styrene‐co‐divinylbenzene‐co‐acrylic acid) microspheres by dispersion polymerization of a mixture of styrene, divinylbenzene (DVB), and acrylic acid (AA). Varying the proportion of the crosslinker DVB affects the size distribution and particle morphology profoundly, with 0.5–1.0% w/w producing spherical particles, whereas 2.0% w/w DVB produces irregular, concave morphologies. Varying the amount of AA from 5–7% w/w increases the average diameter of the spherical particles, whereas 9% w/w AA results in ovoid particles with dimpled surface morphology. In an optimized synthesis using 1.0% w/w DVB and 5% AA, uniform polymer microspheres with an average diameter of 0.8 µm and a coefficient of variation (CV) of diameter of 8.2% are produced. The use of a medium‐polarity solvent, such as butan‐1‐ol, as the solvent for dispersion polymerization will facilitate the incorporation of non‐polar moieties, such as organically‐passivated quantum dots, into the polymer during synthesis. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43103.     

Preparation of PMMA–PS–PMMA via combination of anionic and photoinduced charge‐transfer polymerization

PMMA–PS–PMMA triblock copolymers were prepared by the combination of an anionic mechanism with charge‐transfer polymerization. Polystyrene with aromatic tertiary amino groups at both ends (PS_ba) was synthesized first by the reaction of a living polystyrene macrodianion with excess p‐(dimethylamino)benzaldehyde; then, the PS_ba was constituted into a binary system with benzophenone (BP) to initiate the polymerization of methyl methacrylate (MMA) under UV irradiation. The intermediate and resulting block copolymers were characterized by GPC, IR, and ¹H‐NMR. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2072–2076, 1999     

Photografting of PVC containing N,N‐diethyldithiocarbamate groups with vinyl monomers

Poly(vinyl chloride) (PVC) with pendent N,N‐diethyldithiocarbamate groups (PVC–SR) was prepared through the reaction of PVC with sodium N,N‐diethyldithiocarbamate (NaSR) in butanone and used as a photoinitiator for the grafting polymerization of three vinyl monomers [styrene (St), methyl methacrylate (MMA), and acrylamide (Am)]. The effects of ultraviolet (UV) irradiation time, PVC–SR amount, and the monomer amount on grafting and grafting efficiency were investigated. The results showed that PVC–SR could initiate the polymerization of three vinyl monomers effectively and obtained crosslinked copolymers. The grafting and grafting efficiency of styrene and methyl methacrylate were higher than those of acrylamide. The polymerization activity of three monomers was acrylamide > methyl methacrylate > styrene. By analyzing the UV spectrum of PVC–SR with a different irradiation time, it was confirmed that PVC–SR was dissociated mainly into macromolecular the sulfur radical PVC–S · and the small molecular carbon radical · C(S)N(C₂H₅)₂; the grafting polymerization mechanism was discussed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2569–2574, 2000     

Segregation of resin‐bound peptides during solid‐phase synthesis

To compare the segregation ability of 1,4‐butanediol dimethacrylate‐crosslinked polystyrene (BDDMA‐PS) and divinylbenzene‐crosslinked polystyrene (DVB‐PS), a set of difficult sequence peptides characterized by high‐arithmetic‐average β‐sheet stabilizing potential (SP_β) and low‐stepwise arithmetic average random coil conformational parameter (P_c*) were synthesized on both supports (～ 2 mmol Cl g^?1) under identical conditions. The yield and purity of the peptides obtained from BDDMS‐PS resin were higher than from DVB‐PS resin. The synthetic efficiency of the new support was found to be its ability to suppress the aggregation of growing peptide chains by β‐sheet formation. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1717–1723, 2002     

Synthesis and characterization of diblock,triblock, and multiblock copolymers containing poly(3‐hydroxy butyrate) units

A poly[(R,S)‐3‐hydroxybutyrate] macroinitiator (PHB‐MI) was obtained through the condensation reaction of poly[(R,S)‐3‐hydroxybutyrate] (PHB) oligomers containing dihydroxyl end functionalities with 4,4′‐azobis(4‐cyanopentanoyl chloride). The PHB‐MI obtained in this way had hydroxyl groups at two end of the polymer chain and an internal azo group. The synthesis of ABA‐type PHB‐b‐PMMA block copolymers [where A is poly(methyl methacrylate) (PMMA) and B is PHB] via PHB‐MI was accomplished in two steps. First, multiblock active copolymers with azo groups (PMMA‐PHB‐MI) were prepared through the redox free‐radical polymerization of methyl methacrylate (MMA) with a PHB‐MI/Ce(IV) redox system in aqueous nitric acid at 40°C. Second, PMMA‐PHB‐MI was used in the thermal polymerization of MMA at 60°C to obtain PHB‐b‐PMMA. When styrene (S) was used instead of MMA in the second step, ABCBA‐type PMMA‐b‐PHB‐b‐PS multiblock copolymers [where C is polystyrene (PS)] were obtained. In addition, the direct thermal polymerization of the monomers (MMA or S) via PHB‐MI provided AB‐type diblocks copolymers with MMA and BCB‐type triblock copolymers with S. The macroinitiators and block copolymers were characterized with ultraviolet–visible spectroscopy, nuclear magnetic resonance spectroscopy, gel permeation chromatography, cryoscopic measurements, and thermogravimetric analysis. The increases in the intrinsic viscosity and fractional precipitation confirmed that a block copolymer had been obtained. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1789–1796, 2004     

Preparation and characterization of 2‐hydroxyethyl methacrylate‐based porous copolymeric particles

2‐Hydroxyethyl methacrylate was copolymerized with three different comonomers, methyl methacrylate (MMA), styrene (St), and N‐vinyl‐2‐pyrrolidone (NVP), respectively, to prepare porous particles crosslinked using ethylene glycol dimethacrylate (EGDMA) in the presence of an organic solvent, 1‐octanol (porogen), by means of suspension copolymerization in an aqueous phase initiated by 2,2‐azobisisobutyronitrile. Nano‐pores were observed in the particles. The pore size and the swelling properties of these particles can be controlled by changing comonomers or adjusting the crosslinker or porogen concentration. A lower crosslinker or porogen concentration favors generating smaller pores, whereas a higher concentration of a hydrophilic comonomer, higher concentration of crosslinker, and higher porogen volume ratio promote the generation of larger pores. In addition, the effects of the porous characteristics on the swelling properties were explored. The swelling capacity of the porous particles is reduced with the increase in the crosslinker concentration; however, there is a critical porogen volume ratio, in which the maximal swelling capacity is reached. Higher porosity in the particles and higher amount of hydrophilic comonomer favor a higher swelling capacity of the particles. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and properties of organic/inorganic hybrid nanoparticles prepared using atom transfer radical polymerization

The synthesis of organic/inorganic hybrid materials was conducted by atom transfer radical polymerization (ATRP) of styrene and methyl methacrylate (MMA) from the surface of silica colloids. Colloidal initiators were prepared by the functionalization of silica nanoparticles with (3‐(2‐bromoisobutyryl)propyl) dimethylethoxysilane (BIDS). Well‐defined polymer chains were grown from the nanoparticle surfaces to yield individual particles composed of a silica core and a well‐defined outer polystyrene (PS) or poly(methyl methacrylate) (PMMA) layer. Fourier transform infrared (FTIR) and solid state ¹³C and ²⁹Si‐NMR spectroscopy confirmed the successful modification of nanosilica surfaces. Subsequent grafting of polymers on silica surfaces by ATRP was also performed with success based on FTIR and NMR data. Scanning electron microscopy (SEM) and silicon mapping showed both hybrid materials were homogeneous dispersion systems. Energy dispersive X‐ray spectrometer (EDS) analysis indicated that the BIDS initiator was covalently attached on surfaces of silica nanoparticles and ATRP of styrene and MMA were accomplished. Thermogravimetric analysis (TGA) results displayed higher thermal stabilities for both nanohybrids in comparison with the linear‐type vinyl polymers. Contact angle measurements revealed the nanomaterials character for both silica‐based hybrid materials. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Graft copolymerization of methylmethacrylate with N‐substituted maleimide‐styrene copolymer by ATRP

Atom transfer radical polymerization (ATRP) was employed to prepare graft copolymers having poly(MBr)‐alt‐poly(St) copolymer as backbone and poly(methyl methacrylate) (PMMA) as branches to obtain heat resistant graft copolymers. The macroinitiator was prepared by copolymerization of bromine functionalized maleimide (MBr) with styrene (St). The polymerization of MMA was initiated by poly(MBr)‐alt‐poly(St) carrying bromine groups as macroinitiator in the presence of copper bromide (CuBr) and bipyridine (bpy) at 110°C. Both macroinitiator and graft copolymers were characterized by ¹H NMR, GPC, DSC, and TGA. The ATRP graft copolymerization was supported by an increase in the molecular weight (MW) of the graft copolymers as compared to that of the macroinitiator and also by their monomodal MW distribution. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Pilot‐scale development of core–shell polymer supports for the immobilization of recombinant lipase B from Candida antarctica and their application in the production of ethyl esters from residual fatty acids

A recombinant lipase B from Candida antarctica (LipB) in Pichia pastoris was synthesized through submerged fermentation using crude glycerin as substrate. The immobilization of this enzyme on the core–shell polymeric supports is an effective alternative for its application. The supports with distinct levels of hydrophobicity were produced through combined suspension and emulsion polymerization in pilot scale. Particles with distinct compositions were synthesized (PMMA/PMMA; PMMA‐co‐DVB/PMMA‐co‐DVB; and PS‐co‐DVB/PS‐co‐DVB) and employed on the immobilization of the produced lipase (LipB) and the commercial enzyme (CalB). The morphological properties (specific area, average pore diameter, specific volume of pores, and hydrophobicity level) and the influence of the polymerization conditions on the morphology of the supports were studied. The thermal stability of such biocatalysts was also investigated in the presence of calcium cation (Ca⁺²), maintained 100% of the activity after 3 h at 50°C when the PMMA‐co‐DVB/PMMA‐co‐DVB was employed. The synthesized enzyme and supports manufactured in pilot scale were employed successfully for production of esters using residual fatty acids as substrates, adding value to these raw materials and increasing the ranges of possible applications.