Functional copolymer/organo‐MMT nanoarchitectures. II. Dynamic mechanical behavior of poly(MA‐co‐BMA)s‐organo‐MMT clay nanocomposites

Functional copolymer/organo‐silicate [N,N′‐dimethyldodecyl ammonium cation surface modified montmorillonite (MMT)] layered nanocomposites have been synthesized by interlamellar complex‐radical copolymerization of preintercalated maleic anhydride (MA)/ organo‐MMT complex as a ‘nano‐reactor’ with n‐butyl methacrylate (BMA) as an internal plasticization comonomer in the presence of radical initiator. Synthesized copolymers and their nanocomposites were investigated by dynamic mechanic analysis, X‐ray diffraction, SEM, and TEM methods. It was found that nanocomposite dynamic mechanical properties strongly depend on the force of interfacial MA … organo‐MMT complex formation and the amount of flexible n‐butyl ester linkages. An increase in both of these parameters leads to enhanced intercalation and exfoliation in situ processes of copolymer chains and the formation of hybrid nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Polymer/layered silicate nanocomposites by combined intercalative polymerization and melt intercalation: a masterbatch process

Poly(ε-caprolactone) (PCL) and poly(vinyl chloride) (PVC) layered silicate nanocomposites were prepared by combination of intercalative polymerization and melt intercalation. In a first step, high clay content PCL nanocomposites were prepared by in situ polymerization of ε-caprolactone intercalated between selected organo-modified silicate layers. The polymerization was catalyzed with dibutyltin dimethoxide in the presence of montmorillonites, the surface of which were previously exchanged with (functionalized) long alkyl chains ammonium cations. Then, these highly filled PCL nanocomposites were added as masterbatches in commercial PCL and PVC by melt blending. The intercalation of PCL chains within the silicate layers by in situ polymerization proved to be very efficient, leading to the formation of intercalated and/or exfoliated structures depending on the organo-clay. These masterbatches were readily dispersed into the molten PCL and PVC matrices yielding intercalated/exfoliated layered silicate nanocomposites which could not be obtained by melt blending the matrix directly with the same organo-modified clays. The formation of nanocomposites was assessed both by X-ray diffraction and transmission electronic microscopy. Interestingly, this so-called ‘masterbatch’ two-step process allowed for preparing PCL nanocomposites even with non-modified natural clay, i.e. sodium montmorillonite, which showed a material stiffness much higher than the corresponding microcomposites recovered by direct melt intercalation. The thermal stability of PCL nanocomposites as a function of clay content was investigated by thermogravimetry (TGA).     

Location of a nanoclay at the interface in an immiscible poly(ε‐caprolactone)/poly(ethylene oxide) blend and its effect on the compatibility of the components

Nanocomposites based on 80/20 and 20/80 (w/w) poly(ε‐caprolactone) (PCL)/poly(ethylene oxide) (PEO) immiscible blends and organophilic layered silicates were prepared with melt extrusion. From transmission electron microscopy analysis, it was observed that the exfoliated silicate platelets were preferentially located at the interface between the two blend phases. When the blend‐based nanocomposites were prepared via a two‐step process in which the silicates were first premixed with the PEO component or with the PCL component, the silicate layers migrated from the PEO phase or PCL phase to the interface. The rheological behavior of the nanocomposites was also investigated. At low frequencies, the frequency dependence of the storage modulus changed from a liquidlike behavior for the unfilled blend to a solidlike behavior for the nanocomposites, indicating the formation of a network structure as a result of exfoliation. From the scanning electron micrographs, a monotonic decrease of the PEO domain size in the 80/20 PCL/PEO blend was observed as a function of the organophilic clay content. Therefore, a clear emulsifying effect was induced by the organophilic layered silicates in the immiscible PCL/PEO blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and properties of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposites

PMMA/MMT nanocomposites were successfully synthesized via in situ intercalative polymerization, and characterized by means of wide‐angle X‐ray diffractometry, transmission electron microscopy, thermal gravimetric analysis, dynamic mechanical analysis and Fourier‐transform infrared analysis. The nanocomposites possess partially exfoliated and partially intercalated structure, in which the silicate layers are exfoliated into nanometre secondary particles with thickness of less than 20 nm and uniformly dispersed in the polymer matrix. In comparison with pure PMMA, the thermal stability, glass transition temperature, and mechanical properties of the polymer are notably improved by the presence of the nanometric silicate layers. It was found that part of the PMMA chains in the nanocomposites are well immobilized inside and/or onto the layered silicates and, therefore, the unique properties of the nanocomposites result from the strong interactions between the nanometric silicate layers and the polymer chains. Copyright © 2003 Society of Chemical Industry     

Technological and processing properties of natural rubber layered silicate‐nanocomposites by melt intercalation process

Natural rubber nanocomposites were produced by melt‐mixing of natural rubber with organically modified silicates. For comparison, a pristine‐layered silicate and a nonlayered version [English Indian clay (EIC)] were also included in the study. The layered silicate used was sodium bentonite (BNT) and organoclays used were octadecylamine‐ modified montmorillonite (MMT‐ODA) and methyltallow bis‐2‐hydroxyethyl ammonium‐modified montmorillonite (MMT‐ TMDA). Accelerated sulfur system was used for the vulcanization of the nanocomposites. The dispersion of these silicates was studied by X‐ray diffraction and transmission electron microscopy. The organoclay‐incorporated composites exhibited faster curing and improved mechanical properties. The improvement in the mechanical properties of the composites followed the order MMT‐ODA > MMT‐TMDA > EIC > BNT. The property improvement was attributed to the intercalation/exfoliation of the organically modified silicates because of their high initial interlayer distance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2537–2543, 2006     

Synthesis and characterization of resol‐layered silicate nanocomposites

Resol‐layered silicate nanocomposites were synthesized by intercalative polymerization of phenol and formaldehyde using layered clays such as an aminoacid‐modified montmorillonite (MMT) and a commercial modified MMT (Cloisite 30B). The composites were prepared by a sequential process in which one of the reactives of the phenolic resin was reacted with the organosilicate and subsequently cured with triethylamine. The nanocomposites were studied by means of X‐ray diffraction, atomic force microscopy, and thermogravimetric analysis. Results show a strong clay composition dependence on the intercalation state. The composite of resol with 2 wt % aminoacid‐modified MMT content has the best dispersion of clay layers. Thermal stability of nanocomposites was slightly increased in comparison with the neat resol. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of poly(ε‐caprolactone)/clay nanocomposites using polyhedral oligomeric silsesquioxane surfactants as organic modifier and initiator

Poly(ε‐caprolactone)/clay nanocomposites were synthesized by in situ ring‐opening polymerization of ε‐caprolactone in the presence of montmorillonite modified by hydroxyl functionalized, quaternized polyhedral oligomeric silsesquioxane (POSS) surfactants. The octa(3‐chloropropyl) polyhedral oligomeric silsesquioxane was prepared by hydrolytic condensation of 3‐chloropropyltrimethoxysilane, which was subsequently quaternized with 2‐dimethylaminoethanol. Montmorillonite was modified with the quaternized surfactants by cation exchange reaction. Bulk polymerization of ε‐caprolactone was conducted at 110°C using stannous octoate as an initiator/catalyst. Nanocomposites were analyzed by X‐ray diffraction, transmission electron microscopy, thermo gravimetric analysis, and differential scanning calorimetry. Hydroxyl functionalized POSS was employed as a surface modifier for clay which gives stable clay separation for its 3‐D structure and also facilitates the miscibility of polymer with clay in the nanocomposites due to the star architecture. An improvement in the thermal stability of PCL was observed even at 1 wt % of clay loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Elaboration of Poly(ε‐caprolactone)‐g‐TiNbO5 Nanocomposites via in situ Metal Complex Initiated Intercalative Polymerization

Summary: The preparation of poly(ε‐caprolactone)‐g‐TiNbO₅ nanocomposites via in situ intercalative polymerization of ε‐caprolactone initiated by an aluminium complex is described. These nanocomposites were obtained in the presence of HTiNbO₅ mineral pre‐treated by AlMe₃, but non‐modified by tetraalkylammonium cations. These hybrid materials obtained have been characterized by Fourier transform infrared absorption spectroscopy, wide‐angle X‐ray scattering, scanning electron microscopy, and dynamic mechanical analysis. Layered structure delamination and homogeneous distribution of mineral lamellae in the poly(ε‐caprolactone) (PCL) is figured out and strong improvement of the mechanical properties achieved. The storage modulus of the nanocomposites is enhanced as compared to pure PCL and increases monotonously with the amount of the filler in the range 3 to 10 wt.‐%.

SEM image of the fractured surface of a PCL‐TiNbO₅ nanocomposite film.     

Study of the biodegradable poly(ε‐caprolactone)/clay nanocomposite foams

In this article, biodegradable poly(ε‐caprolactone)/layered silicate nanocomposites were prepared and characterized. The dispersion state of modified clay in PCL matrix and its effect on thermal, rheological and mechanical properties of PCL were studied. The PCL/clay nanocomposites were then foamed using chemical foaming method. Cellular parameters such as mean cell size, cell wall thickness and cell densities of nanocomposite foams with different clay loading were collected. Effect of layered silicate on the structure and mechanical properties of PCL foams were evaluated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

High‐performance polyimide–clay nanocomposite materials based on a dual intercalating agent system

BACKGROUND: Polymer–clay nanocomposites (PCNs) have attracted considerable interest in recent years owing to their unique physical and chemical properties that lead to a wide range of applications. A series of PCN materials consisting of polyimide and layered montmorillonite (MMT) clay were successfully prepared by in situ polymerization. RESULTS: Silicate layers are better dispersed in polymer matrices when dual intercalating agents (hexadecyltrimethylammonium bromide–4,4′‐oxydianiline) are applied for MMT modification according to wide‐angle X‐ray diffraction and transmission electron microscopy studies. Effects of single and dual intercalating agents on thermal stability, mechanical strength and the molecular barrier of PCN materials consisting of organo‐modified MMT were studied by means of thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analyses, gas permeability analysis and vapor permeability analysis. CONCLUSION: Improved thermal and mechanical stabilities, as well as barrier properties were observed for the PCN materials containing dual intercalating agent‐modified MMT. Copyright © 2008 Society of Chemical Industry     

Intercalated clay structures and amorphous behavior of solution cast and melt pressed poly(ethylene oxide)–clay nanocomposites

The polymer nanocomposite (PNC) films consisted of poly(ethylene oxide) (PEO) and sodium cations montmorillonite (MMT) clay were prepared by aqueous solution casting and direct melt press compounding techniques, whereas the films of PEO with trimethyl octadecyl ammonium cations organo‐modified montmorillonite (OMMT) clay were formed by melt pressed technique. The clay concentrations in the nanocomposites used are 1, 2, 3, 5, 10, and 20 wt % of the PEO weight. The X‐ray diffraction patterns of these nanocomposites were measured in the angular range (2θ) of 3.8–30°. The values of basal spacing d₀₀₁ of MMT/OMMT, clay gallery width W_cg, d‐spacings of PEO crystal reflections d₁₂₀ and d₁₁₂, and their corresponding crystallite size L, and the peaks intensity I (counts) were determined for these nanocomposites. Results reveal that the nanocomposites have intercalated clay structures and the amount of intercalation increases with the increase of clay concentration. As compared to melt pressed PEO–MMT nanocomposites, the amount of clay intercalation is higher in aqueous solution cast nanocomposites. At 20 wt % MMT dispersion in PEO matrix, the solution cast PEO–MMT nanocomposite almost changes into amorphous phase. The melt press compounded PEO–OMMT films show more intercalation as compared to the PEO–MMT nanocomposites prepared by same technique. In melt pressed nanocomposites, the PEO crystalline phase significantly reduces when clay concentration exceeds 3 wt %, which is evidenced by the decrease in relative intensity of PEO principal crystalline peaks. The effect of interactions between the functional group (ethylene oxide) of PEO and layered sheets of clay on both the main crystalline peaks of PEO was separately analyzed using their XRD parameters in relation to structural conformations of these nanocomposites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39898.     

Poly(ɛ‐caprolactone) nanocomposites with layered double hydroxides modified by in situ grafting polymerization: Structure characterization and barrier properties

The synthesis of multimetallic layered double hydroxides‐g ‐poly(?‐caprolactone) (LDHs‐g ‐PCL) was explored by in situ ring‐opening polymerization, considering layered clay's improvement on barrier properties in polymer films. LDHs/PCL nanocomposites were prepared by blending LDHs‐g ‐PCL and pure PCL via solution casting method. With incorporation of as low as 0.2 wt % of LDHs, LDHs/PCL nanocomposites exhibited excellent mechanical performance with tensile strength and elongation at break over 45 MPa and 837%, respectively. Compared with pure PCL, the O₂ permeability of LDHs/PCL nanocomposites decreased by nearly 78% as LDHs content increased up to 1 wt %. It was revealed that the key parameter to improve the barrier properties is not only the high aspect ratio of layered clays but also the specific interactions that they develop in the polymers matrix. Due to the merits of its biodegradation and physical properties, LDHs/PCL nanocomposites could be potential materials applied in packaging industry widely. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45320.     

Masterbatch production of polyamide 6‐clay compounds via continuous in situ polymerization from caprolactam and layered silicates

Mechanical properties of thermoplastic polymers can be improved by incorporation of nanoscaled layered silicates. To achieve a significant improvement, the silicates have to be well exfoliated within the polymer matrix. However, it is not always possible to produce exfoliated nanocompounds with the standard procedure of melt compounding. As an alternative to melt compounding, an in situ process for the production of polyamide 6‐nanocompounds is investigated. During the in situ production, the layered silicates are dispersed in the monomer caprolactam prior to the step of polymerization in a twin‐screw extruder, leading to an intercalation of the silicate filler. The production of a polyamide compound containing 0, 2, and 4 wt % nanoscaled silicates was successful. Young's modulus was increased by ～ 30–60%. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effective preparation and characterization of montmorillonite/poly(ε‐caprolactone)‐based polyurethane nanocomposites

In this study, montmorillonite (MMT)/poly(?‐caprolactone)‐based polyurethane cationomer (MMT/PCL‐PUC) nanocomposites were prepared and their mechanical properties, thermal stability, and biodegradability were investigated. PCL‐PUC has 3 mol % of quaternary ammonium groups in the main chain. The MMT was successfully exfoliated and well dispersed in the PCL‐PUC matrix for up to 7 wt % of MMT. The 3 mol % of quaternary ammonium groups facilitated exfoliation of MMT. The 1 wt % MMT/PCL‐PUC nanocomposites showed enhanced tensile properties relative to the pure PCL‐PU. As the MMT content increased in the MMT/PCL‐PUC nanocomposites, the degree of microphase separation of PCL‐PUC decreased because of the strong interactions between the PCL‐PUC chains and the exfoliated MMT layers. This resulted in an increase in the Young's modulus and a decrease in the elongation at break and maximum stress of the MMT/PCL‐PUC nanocomposites. Biodegradability of the MMT/PCL‐PUC nanocomposites was dramatically increased with increasing content of MMT, likely because of the less phase‐separated morphology of MMT/PCL‐PUC. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Nanocomposites based on poly(ϵ‐caprolactone) and the montmorillonite treated with dibutylamine‐terminated ϵ‐caprolactone oligomer

Dibutylamine‐terminated ε‐caprolactone oligomers (CLOs: CLOL, CLOM, and CLOH) with number–averaged molecular weight (M_n), 500, 1300, and 2200, respectively, were synthesized by the ring‐opening polymerization of ε‐caprolactone initiated by 2‐(dibutylamino)ethanol in the presence of tin(II) 2‐ethylhexanoate. Nanocomposites based on poly(ε‐caploractone) (PCL) and the caprolactone oligomer‐treated montmorillonites (CLO‐Ms: CLOL‐M, CLOM‐M, and CLOH‐M) were prepared by melt intercalation method. The XRD and TEM analyses of the PCL composites revealed that the extent of exfoliation of the clay platelets increased with increasing molecular weight of the used CLOs. Tensile strength and modulus of the PCL/CLO‐M composites increased with increasing molecular weight of the CLO and increasing inorganic content. The tensile modulus of the PCL/CLOH‐M nanocomposite with inorganic content 5.0 wt % was three times higher than that of control PCL. Among the PCL/CLO‐M composites, the PCL/CLOM‐M composite had the highest crystallization temperature and melting temperature. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Comparative study of the thermal and mechanical properties of nanocomposites prepared by in situ polymerization of ε‐caprolactone and functionalized carbon nanotubes

As an effort to compare the influence of several types of functionalized carbon nanotubes (CNTs) upon the mechanical and thermal properties of nanocomposites prepared with a poly(ε‐caprolactone) (PCL) as matrix and functionalized CNTs as fillers; nanocomposites of PCL–CNTs were studied in this study. CNTs were synthesized by chemical vapor deposition using dry ethanol as the carbon source. High resolution scanning electron microscopy, high resolution transmission electron microscopy, and Raman and infrared spectroscopies were used to characterize the CNTs obtained. Four chemical synthesis routes were exploited to add different types of chemical groups onto the surface of purified CNTs. Specifically, the authors inserted: (i) N‐methylpyrrolidine, (ii) carboxyl and hydroxyl, (iii) urethane, and (iv) phenylmethanol groups onto CNTs surface. Nanocomposites were synthesized by in situ polymerization of ε‐caprolactone (ε‐CL) in presence of 1 wt% of each type of functionalized CNTs. Young's moduli of the nanocomposites prepared with N‐methylpyrrolidine or carboxyl and hydroxyl functionalized CNTs are higher than the one of pure PCL, whereas all the mechanical properties of the nanocomposites containing urethane or phenylmethanol groups evaluated at the break point were higher than those of pure PCL. Thermal stability of all the nanocomposites studied improved with respect to pure PCL. POLYM. COMPOS.,, 2012. © 2012 Society of Plastics Engineers     

Preparation and dielectric properties of poly(ε‐caprolactone) compounded with “bucky gels”‐like mixture

Poly(ε‐caprolactone) (PCL) was melt compounded with “Bucky gels”‐like mixture that prepared by grinding multiwalled carbon nanotubes (MWNTs) and ionic liquids (ILs). Raman spectrum showed the significant interaction between ILs and MWNTs. The dielectric behavior of PCL nanocomposites based on unmodified and IL‐modified MWNTs was studied from 40 Hz to 30 MHz. The addition of ILs significantly enhanced the dielectric property of PCL/IL/MWNT ternary nanocomposites, which was much higher than that of the sum of PCL/IL with PCL/MWNT binary nanocomposites. The dielectric properties of PCL/IL/MWNT nanocomposites were mainly influenced by ILs in low frequency and were dominated by MWNTs in high frequency. SEM results revealed that a more uniform and fine dispersion of MWNTs were achieved throughout the PCL matrix because of ILs. The addition of ILs in nanocomposites changed the crystallinity of PCL. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40231.     

Synthesis of poly(arylene disulfide)–vermiculite nanocomposites via in situ ring‐opening polymerization of macrocyclic oligomers

Exfoliated poly(4, 4′‐oxybis(benzene)disulfide)/vermiculite (POBDS/VMT) nanocomposites were successfully synthesized via in situ melt intercalation of cyclo(4, 4′‐oxybis(benzene)disulfide) oligomers (COBDS) into octadecylammonium‐exchanged VMT (organo‐VMT). The POBDS/VMT nanocomposites were melt fabricated in a two‐step process. First, the COBDS/VMT nanocomposite precursor was fabricated by melt delaminating organo‐VMT with COBDS at a temperature slightly higher than its melting point. Subsequently, exfoliated POBDS‐VMT nanocomposites can be prepared in situ via instant melt ring‐opening polymerization of the COBDS‐VMT nanocomposite precursor. The nanoscale dispersion of VMT layers within POBDS polymer was confirmed by X‐ray diffraction, scanning electron microscopy and transmission electron microscopy. High molecular weight POBDS polymer was formed in a few minutes at the same time as the nanocomposite formation. The results of dynamic mechanical analysis showed that the storage modulus and glass transition temperature of the nanocomposites are much higher than those of the POBDS matrix, even with a very small amount of VMT addition. This methodology provides a potential approach to synthesize high‐performance polymer/clay nanocomposites. Copyright © 2004 Society of Chemical Industry     

Synthesis and characterization of sulfonated poly(ethylene terephthalate)/montmorillonite nanocomposites

Sulfonated poly(ethylene terephthalate) (SPET)/montmorillonite nanocomposites were prepared by in situ intercalative polymerization. The microstructure, morphology, and properties of the nanocomposites were studied with wide‐angle X‐ray diffraction, transmission electron microscopy, atomic force microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results indicated that an increase in the ? SO₃Na content improved the dispersion of organically modified montmorillonite in the SPET ionomer matrix, and the dispersed layered silicates in the SPET matrix acted as nucleating agents in SPET crystallization processes and improved the thermal stability of SPET. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1150–1156, 2005     

Poly(butylene succinate)/layered double hydroxide bionanocomposites: Relationships between chemical structure of LDH anion,delamination strategy,and final properties

A series of poly(butylene succinate) (PBS) containing organo‐modified layered double hydroxide (LDH) are prepared by melt compounding and by in situ polymerization of succinic ester and 1,4‐butanediol. Various LDHs intercalated with renewable organic anions are used. More specifically, lauryl sulfate, stearate, succinate, adipate, sebacate, citrate, and ricinoleate ions are used as LDHs organo‐modifiers. The thermal, rheological, and dynamic mechanical properties of the samples are investigated. The results reveal a general mechanical reinforcement imparted by the clays. Significant changes are observed for the in situ polymerized nanocomposites, especially for LDH stearate which improves the properties of PBS nanostructure, whereas very few differences are observed for the other samples. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1931–1940, 2013