Decomposition of nitrous oxide over supported rhodium catalysts and dependency on feed gas composition

The catalytic decomposition of nitrous oxide to nitrogen and oxygen was studied overRh/ZnO, Rh/CeO₂, Rh/ZSM-5, CuZSM-5 and CoAlCO₃HT (hydrotalcite). The effects of metal loading and calcination conditions upon the catalytic performance were examined on Rh/ZnO. A 0.5 wt.% Rh/ZnO catalyst was found to be the most active catalyst, whose reaction rate was 4.0 × 10⁴ μmol(N₂O) · g⁻¹ · h⁻¹ under the conditions of 950 ppm N₂O and 5% O₂ at 300°C. The oxidized Rh/ZnO showed a higher activity than that calcined in a reducing atmosphere. The TEM and EDX observations revealed the formation of particles of ca. 50Åin diameter. They consisted of rhodium and zinc oxides as major and minor components, respectively. The activities of all these catalysts decreased when NO₂ and H₂O were added to the feed.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Kinetic analysis of N2O decomposition over calcined hydrotalcites

Kinetics of N₂O decomposition over catalyst prepared by calcination of Co–Mn hydrotalcite was examined in integral fixed-bed reactor () at various N₂O and O₂ initial partial pressure at temperature range of 330–450 °C. Kinetic data were evaluated by linear and non-linear regression method, 15 kinetic expressions were tested. Based on the obtained results a redox model of N₂O decomposition was proposed. At low pressures of O₂, adsorbed oxygen is formed by the N₂O decomposition; the N₂O chemisorption is considered as the rate-determining step. On the contrary, at high O₂ pressure it could be assumed that adsorbed oxygen species appear as a result of O₂ adsorption and the Eley–Rideal mechanism is the rate determining. N₂O decomposition is well described by the 1st rate law at N₂O and O₂ concentrations typical for waste gases.     

Co-ZSM-5 catalysts for N2O decomposition

The catalytic properties of cobalt containing ZSM-5 zeolites prepared by various methods were compared. TPR, XRD, N₂-BET, XPS, FTIR and UV–vis spectroscopy were used for characterizing the samples. Well-dispersed cobalt oxide-like species and isolated Co²⁺ ions in charge compensation positions were found in the zeolite. Catalysts prepared using a single step cation exchange method showed high activity for N₂O decomposition in a temperature range 300–550°C, in the presence of 0–5% O₂, and high stability in the presence of 10% H₂O to the feed. UV–vis spectra and TPR experiments indicated the presence of some cobalt oxides, not detected by DRX, in a Co-ZSM-5 catalyst containing 3.76 wt% Co, prepared by a solid-state reaction procedure. The N₂O conversion over this catalyst was strongly affected by addition of both O₂ and H₂O to the feed.     

Catalytic decomposition of nitrous oxide over calcined cobalt aluminum hydrotalcites

Catalytic decomposition of nitrous oxide has been carried out over calcined cobalt aluminum hydrotalcites of general formula [Co_1−xAl_x(OH)₂[CO₃]_x/2 H₂O where x = 0.25–0.33 at 50 Torr (1 Torr = 133 Pa) initial pressure of N₂O in a static glass recirculatory reactor (130 cc) in the temperature range 150–280°C. All catalysts showed a first order dependence in N₂O without significant oxygen inhibition. The activity increased with an increase in cobalt concentration present in the sample. The catalyst precursor synthesized under low supersaturation (LS) exhibited a higher activity than the precursor synthesized by sequential precipitation (SP) method. The observed trend in the activity is explained based on the surface concentration of cobalt, determined by XPS and matrix effects. Prior to catalytic studies, the fresh and calcined samples were characterized by various physicochemical techniques such as XRD, FT–IR, TG–DSC, TEM (with EDAX) and BET surface area measurements.     

Catalytic decomposition of nitrous oxide over Ru-exchanged zeolites

We report that ultrastable faujasite-based ruthenium zeolites are highly active catalysts for N₂O decomposition at low temperature (120–200°C). The faujasite-based ruthenium catalysts showed activity for the decomposition of N₂O per Ru³⁺ cation equivalent to the ZSM-5 based ruthenium catalysts at much lower temperatures (TOF at 0.05 vol.-% N₂O: 5.132 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-HNaUSY at 200°C versus 5.609 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-NaZSM-5 at 300°C). The kinetics of decomposition of N₂O over a Ru-NaZSM-5 (Ru: 0.99 wt.-%), a Ru-HNaUSY (Ru: 1.45 wt.-%) and a Ru-free, Na-ZSM-5 catalyst were studied over the temperature range from 40 to 700°C using a temperature-programmed micro-reactor system. With partial pressures of N₂O and O₂ up to 0.5 vol.-% and 5 vol.-%, respectively, the decomposition rate data are represented by: −dN₂O/dt=itk(P_N2O) (P_O2)^−0.5 for Ru-HNaUSY, −dN₂O/dt=k(P_N2O) (P_O2)^−0.1 for Ru-NaZSM-5, and −dN₂O/dt=k(P_N2O)^−0.2 (P_O2)^−0.1 for Na-ZSM-5. Oxygen had a stronger inhibition effect on the Ru-HNaUSY catalyst than on Ru-NaZSM-5. The oxygen inhibition effect was more pronounced at low temperature than at high temperature. We propose that the negative effect of oxygen on the rate of N₂O decomposition over Ru-HNaUSY is stronger than Ru-NaZSM-5 because at the lower temperatures (<200°C) the desorption of oxygen is a rate-limiting step over the faujasite-based catalyst. The apparent activation energy for N₂O decomposition in the absence of oxygen is much lower on Ru-HNaUSY (E_a: 46 kJ mol⁻¹) than on Ru-NaZSM-5 (E_a: 220 kJ mol⁻¹).     

N2O catalytic decomposition over various spinel-type oxides

Various spinel-type catalysts AB₂O₄ (where A = Mg, Ca, Mn, Co, Ni, Cu, Cr, Fe, Zn and B = Cr, Fe, Co) were prepared and characterized by XRD, BET, TEM and FESEM-EDS. The performance of these catalysts towards the decomposition of N₂O to N₂ and O₂ was evaluated in a temperature programmed reaction (TPR) apparatus in the absence and the presence of oxygen. Spinel-type oxides containing Co at the B site were found to provide the best activity. The half conversion temperature of nitrous oxide over the MgCo₂O₄ catalyst was 440 °C and 470 °C in the absence and presence of oxygen, respectively (GHSV = 80,000 h⁻¹).

On the grounds of temperature programmed oxygen desorption (TPD) analyses as well as of reactive runs, the prevalent activity of the MgCo₂O₄ catalyst could be explained by its higher concentration of suprafacial, weakly chemisorbed oxygen species, whose related vacancies contribute actively to nitrous oxide catalytic decomposition. This indicates the way for the development of new, more active catalysts, possibly capable of delivering at low temperatures amounts of these oxygen species even higher than those characteristic of MgCo₂O₄.     

Mechanism of N2O decomposition over a Rh black catalyst studied by a tracer method: The reaction of N2O with O(a)

N₂O decomposition on an unsupported Rh catalyst has been studied using tracer technique in order to reveal the reaction mechanism. N₂¹⁶O was pulsed onto ¹⁸O/oxidized Rh catalyst at 220°C and desorbed O₂ molecules (m/e=32,34,36) were monitored by means of mass spectrometer. The ¹⁸O fraction in the desorbed dioxygen was the same value as that on the surface oxygen. The result shows that the O₂ molecules desorb via Langmuir–Hinshelwood mechanism, i.e., the desorption of dioxygen through the recombination of adsorbed oxygen. On the other hand, TPD measurements in He showed that desorption of oxygen from the Rh black catalyst occurred at the higher temperatures. Therefore, reaction-assisted desorption of oxygen during N₂O decomposition reaction at the low temperature was proposed.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

Micro-kinetic analysis of direct N2O decomposition over steam-activated Fe-silicalite from transient experiments in the TAP reactor

Mechanistic and kinetic aspects of the direct decomposition of N₂O over steam-activated Fe-silicalite were investigated by transient experiments in vacuum (N₂O peak pressure of ca. 10 Pa) using the temporal analysis of products (TAP) reactor in the temperature range of 773–848 K. The transient responses of N₂O, N₂, and O₂ obtained upon N₂O decomposition were fitted to different micro-kinetic models. Through model discrimination it was concluded that both free iron sites and iron sites with adsorbed mono-atomic oxygen (*O) species are active for N₂O decomposition. Oxygen formation occurs via decomposition of bi-atomic (*O₂) oxygen species adsorbed over the iron site. This bi-atomic oxygen species originates from another bi-atomic oxygen species (O*O), which is initially formed via interaction of N₂O with iron site possessing mono-atomic oxygen species (*O). Based on our modeling, the recombination of two mono-atomic oxygen (*O) species or direct O₂ formation via reaction of N₂O with *O can be excluded as potential reaction pathways yielding gas-phase O₂. The simulation results predict that the overall rate of N₂O decomposition is controlled by regeneration of free iron sites via a multi-step oxygen formation at least below 700 K.     

Catalytic decomposition of nitrous oxide N 2O: a study for p-block-element lead in PbO—ZrO2/Al2O3 systems

PbO—ZrO₂ catalysts have been prepared by sequential impregnation/calcination onto Al₂O₃ support for high concentration N₂O (27.97 mol%) decomposition. The p-block-element involved material system has been investigated with GC, BET, DTA, XRD and catalytic activity evaluation. It is found that with an atomic ratio Pb:Zr = 1:6 the material system shows the best catalytic performance for the decomposition. The catalyst with this composition has a tetragonal phase of ZrO₂ over reaction temperatures. The catalytic activity observed can be attributed to the presence of Pb cations with mixed valence states in tetragonal ZrO₂ lattice. Doping gases such as H₂O, CO₂, and O₂ are also mixed into the N₂O and studied. It is found that N₂O adsorption is rate-limiting step for the decomposition reaction. The reaction can be described as first order with respect to partial pressure of N₂O, considering that decomposition product O₂ exhibits no inhibition effect on the reaction in high conversion region.     

NO removal by CH4 on Co-NaX-CO and Ag-NaX catalysts in a dual-bed system

NO removal using CH₄ as a reductant in a dual-bed system has been investigated with Co-NaX and Ag-NaX catalysts, which were prepared by Co²⁺-, Ag⁺-ion exchange into zeolite NaX, respectively, and activation for 5 h at 500 °C. The experimental result has been compared with that of a Co-NaX-CO catalyst, additionally pre-treated under CO flow for the Co-NaX catalyst. The cobalt crystal structure of a Co-NaX-CO catalyst is Co₃O₄, which promotes NO oxidation to NO₂ by excess O₂ at a low temperature (523 K). The mechanical mixture of Co-NaX-CO and Ag-NaX catalysts shows a synergy effect on NO reduction to N₂ by CH₄ in the presence of excess O₂ and H₂O, but the NO reduction decreases quickly as time passes. However, the NO reduction to N₂ in a deNO bed at 523 K and a deNO₂ bed at 423 K, which are relatively lower than the reaction temperatures for common SCR systems, still remained at 67% even in a H₂O 10% gas mixture after 160 min.     

Investigation of CO oxidation and NO reduction on three-way monolith catalysts with transient response techniques

The kinetics of CO oxidation and NO reduction reactions over alumina and alumina-ceria supported Pt, Rh and bimetallic Pt/Rh catalysts coated on metallic monoliths were investigated using the step response technique at atmospheric pressure and at temperatures 30–350°C. The feed step change experiments from an inert flow to a flow of a reagent (O₂, CO, NO and H₂) showed that the ceria promoted catalysts had higher adsorption capacities, higher reaction rates and promoting effects by preventing the inhibitory effects of reactants, than the alumina supported noble metal catalysts. The effect of ceria was explained with adsorbate spillover from the noble metal sites to ceria. The step change experiments CO/O₂ and O₂/CO also revealed the enhancing effect of ceria. The step change experiments NO/H₂ and H₂/NO gave nitrogen as a main reduction product and N₂O as a by-product. Preadsorption of NO on the catalyst surface decreased the catalyst activity in the reduction of NO with H₂. The CO oxidation transients were modeled with a mechanism which consistent of CO and O₂ adsorption and a surface reaction step. The NO reduction experiments with H₂ revealed the role of N₂O as a surface intermediate in the formation of N₂. The formation of NN bonding was assumed to take place prior to, partly prior to or totally following to the NO bond breakage. High NO coverage favors N₂O formation. Pt was shown to be more efficient than Rh for NO reduction by H₂.     

Nitrous oxide reduction with ammonia over Co---MgO catalyst and the influence of excess oxygen

N₂O decomposition on Co---MgO was studied under high (6.67 kPa) and low (75 Pa) N₂O pressure and the effect of reductant (C₂H₆, NH₃) was studied. The activity decays because of the strong adsorption of oxygen produced, while the reductant removed the adsorbed oxygen giving a steady catalysis. The reaction between NH₃ and excess amount of O₂ produced N₂O as a main product. Although N₂O gives the same intermediate (O) as O₂ does, the former decomposition seems to proceed faster than the latter on Co---MgO. The reaction mechanism studied here was compared with the SCR (NO---NH₃ in O₂) reaction on V₂O₂-TiO₂. Since NH₃, N₂O and O₂ gives only N₂ and water, Co---MgO can be a possible catalyst used in the boiler exhaust to reduce N₂O concentration by adding ammonia.     

Temperature programmed desorption study of adsorbed species formed by the decomposition of N2O on ion-exchanged copper zeolite catalysts

The nature of the adsorbed species on Cu-ZSM-5 (Cu-Z), Cu-Mordenite (Cu-M), and Cu-Y-zeolite (Cu-Y) was investigated by means of temperature programmed desorption (TPD). When dinitrogen monoxide (N₂O) came into contact with Cu-zeolites above 573 K, the decomposition of N₂O occurred accompanied by the formation of adsorbed oxygen species and adsorbed nitrogen oxide species. In the TPD runs, three O₂ desorption peaks appeared at temperatures of 623, 673, and 753 K and were named -, β-, and γ-peaks, respectively. The O₂ desorption at the - and γ-peaks became quickly saturated after contacting N₂O at 598 K, while the amount of O₂ desorbed at the β-peak increased with time, not reaching a constant level until 120 min of exposure. The activity for the decomposition of N₂O decreased with the accumulation of β-oxygen over the catalyst. The rate of N₂O decomposition depended upon the nature and amount of the copper zeolite catalysts available, as determined by the formation of - and/or β-oxygen.     

M_(0.5)Co_(2.5)O_4(M=La,Ce,Pr,Nd)尖晶石型复合氧化物催化剂催化分解N_2O性能

采用共沉淀法制备了M_(0.5)Co_(2.5)O_4(M=La,Ce,Pr,Nd)钴基尖晶石型复合氧化物催化剂,运用XRD、SEM、H_2-TPR和O_2-TPD-TG等对催化剂物化性能进行表征,并在固定床微型反应器中评价催化剂催化分解N_2O性能。结果表明,稀土金属掺杂改性的钴基尖晶石型复合氧化物催化剂粒径明显减小,比表面积增加,氧化还原性能得到改善,催化分解N_2O活性提高,其中,M_(0.5)Co_(2.5)O_4催化剂催化分解N2O温度低,T10和T95分别为342℃和499℃。     

Water vapor sensitivity of nanosized La(Co, Mn, Fe)1−x(Cu, Pd)xO3 perovskites during NO reduction by C3H6 in the presence of oxygen

A series of La(Co, Mn, Fe)_1−x(Cu, Pd)_xO₃ perovskites having high specific surface areas and nanosized crystal domains was prepared by reactive grinding. The solids were characterized by N₂ adsorption, X-ray diffraction (XRD), scanning electron microscopy (SEM), temperature programmed desorption (TPD) of O₂, NO + O₂, C₃H₆, in the absence or presence of 5% H₂O, Fourier transform infrared (FTIR) spectroscopy, as well as activity tests towards NO reduction by propene under the conditions of 3000 ppm NO, 3000 ppm C₃H₆, 1% O₂, 0 or 10% H₂O, and 50,000 h⁻¹ space velocity. The objective was to investigate the influence of H₂O addition on catalytic behavior. A good performance (100% NO conversion, 77% N₂ yield, and 90% C₃H₆ conversion) was achieved at 600 °C over LaFe_0.8Cu_0.2O₃ under a dry feed stream. With the exposure of LaFe_0.8Cu_0.2O₃ to a humid atmosphere containing 10% water vapor, the catalytic activity was slightly decreased yielding 91% NO conversion, 51% N₂ yield, and 86% C₃H₆ conversion. A competitive adsorption between H₂O vapor with O₂ and NO molecules at anion vacancies over LaFe_0.8Cu_0.2O₃ was found by means of TPD studies here. A deactivation mechanism was therefore proposed involving the occupation of available active sites by water vapor, resulting in an inhibition of catalytic activity in C₃H₆ + NO + O₂ reaction. This H₂O deactivation was also verified to be strictly reversible by removing steam from the feed.     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

Superior performance of Ir-substituted hexaaluminate catalysts for N2O decomposition

Novel Ir-substituted hexaaluminate catalysts were developed for the first time and used for catalytic decomposition of high concentration of N₂O. The catalysts were prepared by one-pot precipitation and characterized by X-ray diffraction (XRD), N₂-adsorption, scanning electronic microscopy (SEM) and temperature-programmed reduction (H₂-TPR). The XRD results showed that only a limited amount of iridium was incorporated into the hexaaluminate lattice by substituting Al³⁺ to form BaIr_xFe_1−xAl₁₁O₁₉ after being calcined at 1200 °C, while the other part of iridium existed as IrO₂ phase. The activity tests for high concentration (30%, v/v) of N₂O decomposition demonstrated that the BaIr_xFe_1−xAl₁₁O₁₉ hexaaluminates exhibited much higher activities and stabilities than the Ir/Al₂O₃-1200, and the pre-reduction with H₂ was essential for activating the catalysts. By comparing BaIr_xFe_1−xAl₁₁O₁₉ with BaIr_xAl_12−xO₁₉ (x = 0–0.8), it was found that iridium was the active component in the N₂O decomposition and the framework iridium was more active than the large IrO₂ particles. On the other hand, Fe facilitated the formation of hexaaluminate as well as the incorporation of iridium into the framework.     

Alumina- and titania-based monolithic catalysts for low temperature selective catalytic reduction of nitrogen oxides

The selective catalytic reduction of NO+NO₂ (NO_x) at low temperature (180–230°C) with ammonia has been investigated with copper-nickel and vanadium oxides supported on titania and alumina monoliths. The influence of the operating temperature, as well as NH₃/NO_x and NO/NO₂ inlet ratios has been studied. High NO_x conversions were obtained at operating conditions similar to those used in industrial scale units with all the catalysts. Reaction temperature, ammonia and nitrogen dioxide inlet concentration increased the N₂O formation with the copper-nickel catalysts, while no increase was observed with the vanadium catalysts. The vanadium-titania catalyst exhibited the highest DeNO_x activity, with no detectable ammonia slip and a low N₂O formation when NH₃/NO_x inlet ratio was kept below 0.8. TPR results of this catalyst with NO/NH₃/O₂, NO₂/NH₃/O₂ and NO/NO₂/NH₃/O₂ feed mixtures indicated that the presence of NO₂ as the only nitrogen oxide increases the quantity of adsorbed species, which seem to be responsible for N₂O formation. When NO was also present, N₂O formation was not observed.