Space Vector Sequence Investigation and Synchronization Methods for Active Front-End Rectifiers in High-Power Current-Source Drives

Space vector pulsewidth modulation (PWM) schemes for the active front end of a high-power drive normally produce low-order and suborder harmonics due to the low switching frequency and the drifting of synchronization between the PWM waveform and the rectifier input frequency. To provide a synchronized PWM and achieve the best harmonic performance, different space vector sequences suitable for a current-source converter are investigated in this paper. Details on how to achieve the waveform symmetries with a minimum switching frequency for each sequence are discussed. A thorough comparison of the harmonic performance of different space vector sequences is carried out. An optimum space vector modulation method by switching between two best sequences is proposed to achieve the best line-current total harmonic distortion with reduced switching losses. In addition, two synchronization methods, namely a PWM frame regulation method and a direct digital phase-locked loop synchronization method, are proposed. Both methods are equally effective in providing tight synchronization of the PWM waveform with the rectifier input frequency. The work has been verified in simulation and experiment.     

DC-side shunt-active power filter for phase-controlled magnet-loadpower supplies

Phase-controlled thyristor rectifiers are still the preferred choice in high-power AC/DC converters. This paper shows that their steady-state and dynamic performance can be greatly enhanced for applications requiring high-precision fast-response performance by means of a hybrid structure using a shunt pulse-width modulation (PWM) active filter. In this hybrid structure, the rectifier is designed to handle the bulk of the output power, whereas the PWM converter is only used for harmonic cancellation and current-error compensation under transient conditions. This results in a small power rating for the shunt-active filter. A suitable control scheme is proposed and implemented in this paper for the rectifier and PWM converter. Experimental results are provided to validate the proposed concept     

A Single-Phase Active Filter Using an H-Bridge PWM Converter With a Sampling Frequency Quadruple of the Switching Frequency

This paper presents a digital current regulator for H-bridge pulsewidth modulation (PWM) converters, whose sampling frequency equals quadruple of the switching frequency. The current regulator detects the ac current and manipulates the voltage reference not only at the upper and lower peaks of the PWM triangle carrier but also at its zero crossings. This paper theoretically discusses the switching sequence of the H-bridge PWM converter, and reveals the amount of the voltage error and the condition where the voltage error occurs. A modified deadbeat current regulator is proposed to suppress the current oscillation induced by the voltage error, based on the theoretical analysis. Experimental results are shown to verify the control performance of the proposed current regulator. Moreover, a proposed current regulator is applied to a single-phase active power filter to demonstrate the effectiveness in harmonic compensation.     

A DC to DC PWM series resonant converter operated at resonantfrequency

Resonant DC-DC converters that are usually operated using frequency modulation to achieve regulation have the disadvantage of wideband frequency modulation. An alternate regulation scheme that uses fixed-frequency pulse width modulation (PWM) is proposed. This control scheme is applied to a series-loaded, series-resonant converter. When operated in a full-bridge configuration and with a variation of PWM that can be described as a phase shift modulation between the two sets of switches, the converter presents low switching stresses. Analytical results presented include VA rating and stresses on critical active and passive components as a function of input voltage variation. A 200 kHz, 700 W, 48 V output offline converter was realized using this concept, and some experimental results are presented to corroborate the analysis     

Multifunctional Grid-Connected Multimodule Power Converters Capable of Operating in Single-Pulse and PWM Switching Modes

Pulsewidth-modulated (PWM) techniques equip power converters with unique features such as input-output linearity and control flexibility. Nevertheless, frequent switching of semiconductor switching devices causes considerable switching loss, and therefore makes traditional two-level PWM converters inappropriate for high-power applications. Two alternatives for building modular structures, namely multipulse and multimodule PWM converters were introduced to provide not only voltage and current sharing among the semiconductor switching devices, but also a high-quality output voltage at a much lower switching frequency. While multipulse converters offer minimal switching losses, low-order harmonic neutralization, and the best utilization of the inverter, multimodule PWM converters give control flexibility and power structure simplicity. This paper combines these two, and preserves the advantages of both multipulse and multimodule PWM converters. This not only provides an additional degree of freedom for voltage control, but also enables the converter to operate in PWM mode during transient and in single-pulse mode during the steady state. For the PWM switching mode, a special space vector strategy of 3 p.u. switching frequency is presented to maximize the voltage utilization and maintain a linear transfer characteristic. The power structure and control methods are analyzed, and validated by simulation and experimentally.     

An AC VRM topology for high frequency AC power distribution systems

In this paper, a series resonant converter with pulse-width modulation (PWM) control is presented as an ac voltage regulator module (VRM) for high frequency ac power distribution systems. The proposed topology has close-to-unity rated power factor, low total harmonic distortion in input current, zero voltage switching under all load conditions, low voltage stress of the active switch and high overall efficiency. Simulation and experimental results are presented to prove the performance of the proposed ac VRM converter.     

Novel zero-current-switching (ZCS) PWM switch cell minimizingadditional conduction loss

This paper proposes a new zero-current-switching (ZCS) pulsewidth modulation (PWM) switch cell that has no additional conduction loss of the main switch. In this cell, the main switch and the auxiliary switch turn on and turn off under zero-current condition. The diodes commutate softly and the reverse-recovery problems are alleviated. The conduction loss and the current stress of the main switch are minimized, since the resonating current for the soft switching does not flow through the main switch. Based on the proposed ZCS PWM switch cell, a new family of DC-to-DC PWM converters is derived. The new family of ZCS PWM converters is suitable for the high-power applications employing insulated gate bipolar transistors. Among the new family of DC-to-DC PWM converters, a boost converter was taken as an example and has been analyzed. Design guidelines with a design example are described and verified by experimental results from the 2.5 kW prototype boost converter operating at 40 kHz     

Current-fed three-phase and voltage-fed three-phase activeconverters with optimum PWM pattern scheme and their performanceevaluations

This paper describes a new approach to select the optimum sinewave pulsewidth modulation (PWM) patterns suitable for a large-capacity current-fed active PWM power converter and a practical design procedure to determine circuit constants of a low-pass filter connected to suppress higher line current harmonics flowing into the utility-grid AC power source. A feasible test is implemented by building a prototype 500 kW three-phase current-fed PWM power converter which is designed and controlled on the basis of the proposed considerations. It is verified from a practical point of view that these new conceptual considerations are more effective and acceptable to minimize higher harmonic current components flowing into the utility-grid AC power source. This experimental setup provides highly efficient steady-state characteristics of the current-fed three-phase PWM power converter under the operating condition of a unity power factor correction and sinewave line current shaping schemes. Furthermore, this unique optimum PWM pattern derived from the theoretical method proposed here is conveniently applicable to a voltage-fed three-phase PWM converter. It is verified that this optimum PWM pattern provides excellent switching performance with a lower switching frequency mode than the conventional carrier-based PWM scheme     

A three-phase multilevel converter for high-power induction motors

A new converter topology for drives is presented in this paper: a three-phase multilevel converter with separately regulated DC power supplies. The DC voltages are provided by medium-frequency DC-DC converters. The applications for the converter are especially high-power traction systems, where the voltage applied to the induction motor is bigger than 1 kV. The motor current is of a very high quality, compared to a classical three-phase converter. This allows keeping the switching frequency low by using phase-shifted pulsewidth modulation (PWM) carriers. Different modulation methods have been developed and simulated. Experimental tests have been made on a 12 kW prototype     

A low noise high efficiency buck DC-DC converter with sigma-delta modulation

Some research efforts to improve the efficiency and noise performance of buck DC-DC converters are explored.A carefully designed power MOSFET driver,including a dead time controller,discontinuous current mode(DCM) controller and gate width controller,is proposed to improve efficiency.Instead of PWM modulation, sigma-delta modulation is introduced into the feedback loop of the converter to move out the clock-referred harmonic spike.The proposed converter has been designed and fabricated by a 0.35μm CMOS process.Measured results show that the peak efficiency of the converter can reach 93%and sigma-delta modulation suppresses the harmonic spike by 30 dB over PWM modulation.     

Modulation strategy for single phase PWM inverters

A novel pulse width modulation (PWM) strategy that closely approximates the harmonic performance of the off-line harmonic minimised PWM technique for single phase PWM inverters is presented. The proposed on-line PWM technique digitally reproduces the characteristics of hysteresis band modulation for which the switching frequency is directly controlled by adapting the width of the hysteresis band. The software implementation is achieved using the conventional equations for regular-sampled PWM, combined with the pulse-position modulation (PPM) function characteristic of hysteresis band modulation     

“Dead-band” PWM switching patterns

Reference/modulating waveform continuity is not a necessary condition for the implementation of switching patterns for three-phase pulse-width modulated (PWM) converters if the load or the source are Y-connected. This is based on the fact that the converter phase-voltages do not need to be sinusoidal and switching pattern discontinuities-“dead-bands”-do not degrade the quality of output/input voltage/current waveforms by introducing low-order harmonics if certain parameters are optimized. This paper discusses general characteristics of various discontinuous switching patterns for PWM converters and shows that they can yield better performance than their continuous counterparts in some operating regions. Performance is defined as harmonic distortion normalized with respect to effective switching frequency and serves as a measure of comparison with continuous PWM techniques, The applications considered include general purpose and application specific solid-state power supplies using voltage source inverters and PWM rectifiers. Theoretical considerations are verified on an experimental unit     

Analysis and Implementation of a Hybrid High-Power-Factor Three-Phase Unidirectional Rectifier

This paper describes the conception and analysis of a unidirectional hybrid three-phase rectifier suitable for medium- and high-power applications. The rectifier is composed of a single-switch diode bridge boost-type rectifier in parallel with a pulsewidth modulation (PWM) three-phase unidirectional boost rectifier. The objective is to obtain a structure capable of providing sinusoidal input currents with low harmonic distortion and dc output voltage regulation. The diode rectifier operates at low frequency and has a higher output power rating. Therefore, the PWM unidirectional rectifier is designed to operate with a small power rating and at a high switching frequency. The total harmonic distortion of the proposed structure varies between 0% and 32%, depending only on the amount of power processed by the PWM three-phase unidirectional rectifier. The rectifier topology conception, principle of operation, control scheme, and simulation and experimental results of a 20-kW laboratory prototype are also presented in this paper.     

Digitally-implemented naturally sampled PWM suitable for multilevel converter control

For dynamic closed loop control of a multilevel converter with a low pulse number (ratio of switching frequency to synthesized fundamental), natural sampled pulse-width modulation (PWM) is the best form of modulation. Natural sampling does not introduce distortion or a delayed response to the modulating signal. However previous natural sampled PWM implementations have generally been analog. For a modular multilevel converter, a digital implementation has advantages of accuracy and flexibility. Re-sampled uniform PWM is a novel digital modulation technique which approaches the performance of natural PWM. Both hardware and software implementations for a five level multilevel converter phase are presented, demonstrating the improvement over uniform PWM.     

Single-phase Z-source PWM AC-AC converters

The letter proposes a new family of simple topologies of single-phase PWM ac-ac converters with a minimal number of switches: voltage-fed Z-source converter and current-fed Z-source converter. By PWM duty-ratio control, they become "solid-state transformers" with a continuously variable turns ratio. All the proposed ac-ac converters in this paper employ only two switches. Compared to the existing PWM ac-ac converter circuits, they have unique features: providing a larger range of output ac voltage with buck-boost, reversing or maintaining phase angle, reducing in-rush and harmonic current, and improving reliability. The operating principle and control method of the proposed topologies are presented. Analysis, simulation, and experimental results are given using the voltage-fed Z-source ac-ac converter as an example. The analysis can be easily extended to other converters of the proposed family. The proposed converters could be used in voltage regulation, power regulation, and so on.     

High-power,high-voltage IGBT applications: series connection of IGBTs or multilevel converters?

In this paper a detailed quantitative comparison between two competing high-voltage converter technologies is performed, namely series connection of semiconductor power devices versus multilevel converters. The comparison is based on converter losses (conduction and switching), total harmonic distortion, and distortion factor for the output phase and line voltages at different modulation frequency ratios. A new method is presented for calculating the conduction loss of cascaded-type multilevel converters which use carrier-based pulse width modulation.     

Novel zero-current-transition PWM converters

A new family of zero-current-transition (ZCT) pulsewidth-modulated (PWM) converters is proposed. The new family of converters implements zero-current turn-off for power transistor(s) without increasing voltage/current stresses and operates at a fixed frequency. The proposed converters are deemed most suitable for high-power applications where the minority-carrier semiconductor devices (such as IGBTs, BJTs, and MCTs) are predominantly used as the power switches. Theoretical analysis is verified on a 100 kHz, 1 kW ZCT-PWM boost converter using an IGBT     

Voltage-source active power filter based on multilevel converter and ultracapacitor DC link

A new topology for active power filters (APF) using an 81-level converter is analyzed. Each phase of the converter is composed of four three-state converters, all of them connected to the same capacitor dc link voltage and their output connected in series through output transformers. The main advantages of this kind of converter are the negligible harmonic distortion obtained and the very low switching frequency operation. The single-phase equivalent circuit is analyzed and their governing equations derived. The dc link voltage control, based on manipulating the converter's voltage phase, is analyzed together with the circuit's characteristics that determine the capability to draw or deliver active and reactive current. Simulation results for this application are compared with conventional pulsewidth-modulated (PWM) converters, showing that this filter can compensate load current harmonics, keeping better-quality sinusoidal currents from the source. The simulated configuration uses a 1-F ultracapacitor in the dc link, making it possible to store energy and deliver it during short voltage dips. This is achieved by applying a modulation control to maintain a stable ac voltage during dc voltage drops. A prototype of the filter was implemented and tested, and the obtained current waveforms showed to be as good as expected.     

Narrow Pulse Elimination PWM for Multilevel Digital Audio Power Amplifiers Using Two Cascaded H-Bridges as a Nine-Level Converter

This paper presents a methodology to reduce total harmonic distortion (THD) in digital audio power amplifiers, using two new approaches: 1) a multilevel converter made of two cascaded full-bridges, with suitable power supplies to operate as a nine-level hybrid type converter and 2) a new pulsewidth modulation (PWM) technique called narrow pulse elimination (NPE) PWM. The proposed nine-level converter uses only eight MOSFETs. Unlike conventional PWM, the NPE PWM does not generate excessively narrow pulses, so that power semiconductors nonideal delays and switching times are still negligible. Therefore, the nine-level output voltage THD, mostly introduced in the power stage, is strongly reduced. With the NPE technique, the resolution of the generated PWM is no longer limited by the switching speed of the output switches, but only by the frequency of digital processing circuit. Simulation and experimental results from a laboratory prototype are presented in order to show the effectiveness of the proposed approaches     

A New Family of Zero-Current-Switching (ZCS) PWM Converters

A new family of zero-current-switching (ZCS) pulsewidth-modulated (PWM) converters which uses a new ZCS-PWM switch cell is presented in this paper. The main switch and auxiliary switch operate at ZCS turn-on and turn-off, and all the passive semiconductor devices in the ZCS-PWM converter operate at zero-voltage-switching (ZVS) turn-on and turn-off. Besides operating at constant frequency and with reduced commutation losses, these new converters have no additional current stress in comparison to the hard-switching converter counterpart. The new family of ZCS-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The PWM switch model and state-space averaging approach is used to estimate and examine the steady-state and dynamic character of the system. The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter, rated 1 kW and operating at 30 kHz, are provided in this paper to verify the performance of this new family of converters.