Integrated collector storage solar water heaters

The Integrated Collector Storage Solar Water Heater (ICSSWH) developed from early systems comprised simply of a simple black tank placed in the sun. The ICSSWH, by its combined collection and storage function suffers substantial heat losses to ambient, especially at night-time and non-collection periods. To be viable economically, the system has evolved to incorporate new and novel methods of maximising solar radiation collection whilst minimising thermal loss. Advances in ICS vessel design have included glazing system, methods of insulation, reflector configurations, use of evacuation, internal and external baffles and phase change materials.     

A comparative performance rating for an integrated solar collector/storage vessel with inner sleeves to increase heat retention

Integral Collector/Storage (ICS) solar water heating systems suffer substantial heat loss during periods of low insolation or at night. Methods to reduce aperture heat loss include moveable insulated lids/shutters, transparent insulating glazing materials and selective glazing/absorber coatings. All of these approaches involve trade-offs with reduction in performance and/or an increase in cost. A novel ICS vessel design to mitigate heat loss is proposed. An ICS vessel utilising an inner sleeve arrangement is shown to reduce heat loss by up to 20%. This paper examines four inner sleeve design configurations, several of which demonstrate an increase in the heat retention capability over existing vessels, and an optimised design is presented.     

Design, construction, performance evaluation and economic analysis of an integrated collector storage system

The design and construction of an Integrated Collector Storage (ICS) system is presented in this paper. The main advantage that such a collector system presents, with respect to conventional flat-plate collectors, is the fact that it is of a very low profile. The main disadvantage of these collectors comes from the design of the system, i.e. with the receiver of the collector being also the storage vessel, it is not possible to insulate it properly and there are significant heat losses during the night. System modelling and optimisation is carried out by the use of a computer code written for the purpose. Performance results presented are in good agreement with the predicted results, especially for the end-of-day storage temperature which is predicted to within 5.1%. The initial cost of the system presented here is 13% cheaper than the corresponding flat-plate (FP) collector of the same aperture area and storage volume. Additionally, the economic analysis of the two systems, performed with the F-Chart program, showed a yearly F-value of 0.85 for the ICS system compared to 0.83 for the FP system, a pay-back period of nine years for the ICS system, compared to 11 years for the FP system and a life cycle saving of C£330 for the ICS system compared to C£201 for the FP system.     

Heat retaining integrated collector storage solar water heater with asymmetric CPC reflector

A novel integrated collector storage solar water heater (ICSSWH) was designed, optically analysed and experimentally studied. The unit was based around a heat retaining ICS vessel design consisting of two concentric cylinders mounted horizontally inside a stationary truncated asymmetric compound parabolic concentrating (CPC) reflector trough. The annulus between the cylinders was partially evacuated and contained a small amount of water, which changed phase at low temperature, producing a vapour and creating a thermal diode transfer mechanism from the outer absorbing surface to the inner storage vessel surface. The absorbing outer vessel surface covered with selective absorber film and was partially exposed to solar radiation. The remaining vessel surface area (including the vessel ends) was thermally insulated to improve heat retention during the night. Curved reflectors with a high reflectance along with high transmittance glazing were also used to improve effective operation of the ICS system. The thermal behaviour of the ICS system was compared to that of a Flat Plate Thermosiphonic Unit (FPTU). The experimental results showed that the ICS system is as effective during daily operation as it is during the night. Furthermore, the thermal loss coefficient during night gives similar values between the ICS system and FPTU.     

带透明蜂窝盖板和辅助反射面的整体式太阳热水器

作者对一种带透明蜂窝盖板和辅助反射面的整体式(ICS)太阳热水器进行了实验研究。该太阳热水器采用截面为三角形的水箱，水箱背面和侧面用30mm聚苯乙烯泡沫隔热，其它两个面为吸热面。底吸热面利用辅助反射面加热，而上吸热面则覆盖5cm的透明蜂窝及2mm的有机玻璃板。这种设计加大了ICS太阳热水器的吸热面积，同时也降低了吸热面向环境的热损。对实验结果的分析表明，该热水器的热效率不高，但保温性能很好。     

Design and evaluation methods for a water cooling panel system for decay heat removal from a high-temperature gas-cooled reactor

An experiment was performed to simulate a water cooling panel system for decay heat removal from a high-temperature gas-cooled reactor (HTGR) and to investigate the performance of decay heat removal and the temperature distribution for components of the system. The experimental apparatus is composed of a pressure vessel 1 m in diameter and 3 m in height, containing heaters with a maximum heating rate of 100 kW which simulates the decay heat of the reactor core and cooling panels surrounding the pressure vessel. The analytical code THANPACST2 was applied to analyze the experimental data and to investigate the validity of the analytical method and model proposed. Under conditions using helium gas at a pressure of 0.73 MPa and temperature of 210°C in the pressure vessel, temperatures of the pressure vessel were well estimated to within differences of −29 to +37°C compared to the experimental data. The analyses indicate that the heat removed by the cooling panel is 11.4% less than the experimental value and the heat transferred by thermal radiation is 74.4% of the total heating value. It was also found that the lower head of the pressure vessel is effectively cooled by natural convection through the flow channels at the upper and the lower edges of the skirt-type support of the pressure vessel. © 1998 Scripta Technica, Heat Trans Jpn Res, 26(3): 159–175, 1997     

Integrated collector storage solar systems with asymmetric CPC reflectors

New types of ICS solar systems were designed and outdoor tests of experimental models were performed. The systems consist of single cylindrical horizontal water storage tanks placed inside stationary truncated asymmetric CPC reflector troughs of different design. We used high emittance absorber surface, low cost curved reflectors, iron oxide glazing and thermal insulation at the non illuminated tank surfaces, aiming towards cost effective ICS systems with satisfactory heat preservation during the night. Four experimental models of different designs were constructed and tested to determine their performance regarding their mean daily efficiency and thermal losses during the night. The new ICS systems were compared to an ICS system with symmetric CPC reflectors of similar construction and dimensions and also to a typical Flat Plate Thermosiphonic Unit (FPTU). Test results showed that the ICS systems with asymmetric CPC reflectors present almost the same mean daily efficiency and better preservation of hot water temperature during the night, compared to the ICS system with the symmetric CPC reflectors. The comparison with the FPTU system confirmed the satisfied daily operation of all ICS systems and their moderate storage heat preservation during the night. Theoretical results showed acceptable thermal performance of all ICS systems regarding annual operation.     

Experimental and CFD investigation of an ICSSWH at various inclinations

The integrated collector storage (ICS) is the type of solar water heater that has retained its existance for well over a century. The flat absorber plate ICS collector type is a relatively recent addition. Being effective, low cost and simple to manufacture, their importance has been further enhanced by the recent upsurge in efforts to effectively tap renewable energy resources. Having different inclinations based on latitude, the design of flat plate heaters can benefit from extensive amount of research on the topic of natural convection in inclined cavities. More than half-century of exploration on inclined cavities has witnessed added activity particularly in the last three decades. Despite this consistent research, efforts to apply the outcomes to the flat plate collectors have been few and collectors reported in the literature appear to be deficient in embedding the knowledge into the design parameters. For an ICS type heater, natural convection studies gain even more weight as the apparatus is functionally an assembly of two natural convection cavities: an air cavity (space between the absorber and cover plates) and a water cavity (water storage tank). An extensive review of previous studies on inclined cavities relevant to flat plate collectors has been complied and discussed. Experimental tests of the ICS heater have been conducted for controlled heat flux up to 400 W. The thermal performance of the heater is recorded experimentally at angles 0–60° from horizontal, in 15° intervals. CFD analysis is also carried out for the same and is found to be in good agreement with previous studies. It was found that for any given constant value of heat flux, the performance of the heater is a strong function of the angle of inclination. The optimum configuration of the heater for Edinburgh conditions (latitude 55°55′N) is also evaluated. The present study also covers the convective behavior inside the water tank, which has been neglected in the past. A step-by-step build-up approach is adopted to resolve water tank behavior as its treatment as a simple natural convention cavity is invalid. This article would serve as a design guide for developing heaters tailored for a specific geographical location.     

Design and test of non-evacuated solar collectors with compound parabolic concentrators

The intermediate range of concentration ratios (1.5X–10X) which can be achieved with CPCs without diurnal tracking provides both economic and thermal advantages for solar collector design even when used with non-evacuated absorbers. The present paper summarizes more than 3 yr of research on non-evacuated CPCs and reviews measured performance data and critical design considerations. Concentrations in the upper portions of the practical range (e.g. 6X) can provide good efficiency (40–50 per cent) in the 100–160°C temperature range with relatively frequent tilt adjustments (12–20 times per year). At lower concentrations (e.g. 3X) performance will still be substantially better than that for a double glazed flat plate collector above about 70°C and competitive below, while requiring only semi-annual adjustments for year round operation. In both cases the cost savings associated with inexpensive reflectors, and the optimal coupling to smaller, simple inexpensive absorbers (e.g. tubes, fins, etc.) can be as important an advantage as the improved thermal performance.The design problems for non-evacuated CPC collectors are entirely different from those for CPC collectors with evacuated receivers. For example, heat loss through the reflector can become critical, since ideal CPC optics demands that the reflector extend all the way to the absorber. Recent improvements in reflector surfaces and low cost antireflection coatings have made practical a double-glazed non-evacuated CPC design. It is calculated that a 1.5X version of such a collector would have an optical efficiency η_o = 0.71, a heat loss coefficient U = 2.2 W/m²°C and a heat extraction effciency factor F′ ≥ 0.98, while requiring no tilt adjustments.     

Thermal design of a hydrogen storage system using La(Ce)Ni5

Hydrogen storage within a metal hydride involves exothermic and endothermic processes for hydrogen absorption and desorption, respectively. In addition, the thermal conductivity of the particulate metal hydride (i.e., powder) after repeated absorption processes is extremely low compared to its bulk phase. Low heat conduction through the metal hydride powder makes the hydrogen charging slow; thus, appropriate thermal management is necessary to achieve the fast charging time with the maximum energy density. In this work, we propose a thermal design of a portable hydrogen storage system made of a 300-mL vessel by balancing the internal and external thermal resistances. A copper-mesh structure is employed inside the vessel for enhancing the effective thermal conductivity of metal hydride powder (i.e., reducing the internal thermal resistance). On the other hand, a compact fan is used for enhancing the forced convection heat transfer from the vessel (i.e., reducing the external thermal resistance). Consequently, a copper-mesh structure sacrificing 4.3% of the internal vessel volume was manufactured by following the thermal design. In addition, the effect of the proposed thermal design was confirmed by actual hydrogen-charging experiments that showed 73.5% reduction of the charging time.     

Study of the distribution of the absorbed solar radiation on the performance of a CPC-type ICS water heater

An Integrated Collector Storage (ICS) solar water heater was designed, constructed and studied with an emphasis on its optical and thermal performance. The ICS system consists of one cylindrical horizontal tank properly mounted in a stationary symmetrical Compound Parabolic Concentrating (CPC) reflector trough. The main objective was the design and the construction of a low cost solar system with improved thermal performance based on the exploitation of the non-uniform distribution of the absorbed solar radiation on the cylindrical storage tank surface. A ray-tracing model was developed to gauge the distribution of the incoming solar radiation on the absorber surface and the results were compared with those from a theoretical optical model based on the average number of reflections. The variation of the optical efficiency as function of the incident angle of the incoming solar radiation along with its dependence on the month during annual operation of ICS system is presented. The ICS device was experimentally tested outdoors during a whole year in order to correlate the observed temperature rise and stratification of the stored water with the non-uniform distribution of the absorbed solar radiation. The results show that the upper part of the tank surface collects the larger fraction of the total absorbed solar radiation for all incident angles throughout the year. This is found to have a significant effect on the overall thermal performance of the ICS unit. In addition, the presented results can be considered important for the design and the operation of ICS systems consisting of cylindrical tank and CPC reflectors.     

Numerical and experimental study of an integrated solar collector with CPC reflectors

The aim of this work is to develop a numerical code able to predict the thermal behavior of a double tank integrated collector storage system (ICS) with compound parabolic concentrator (CPC). The developed numerical model is based on the detailed analysis of the different forms of heat transfers occurring in the ICS system. The balance equations of each element of the system have been established and solved by means of a transient algorithm. A prototype of an ICS device was constructed and experimentally tested outdoors in order to observe the variation of water temperature in the storage tanks. The experimental results are presented and the validity of the model is examined by comparison of the theoretical results with experiments which demonstrates a good agreement. The numerical model is then used to perform theoretical study on the present ICS solar heater. The simulation results of the variation of the thermal efficiency are presented. The results of the yearly parametric study of the effect of the concentrators reflectivity, the absorber emissivity and the use of double glazing on the thermal performance of the ICS system are also presented and discussed. The developed numerical tool within this work can be considered as important for the study of double tanked ICS solar water heater regarding its transient thermal behavior.     

Optimisation of post-weld heat treatment of a 1.25Cr–0.5Mo pressure vessel for high temperature hydrogen service

The ASME pressure vessel design code permits a range of post-weld heat treatment temperatures for 1.25Cr–0.5Mo pressure vessels. Studies using analytical transmission electron microscopy, X-ray diffraction, hardness and Charpy toughness testing, were performed on material from a new pressure vessel to understand the effects of various heat treatment schedules allowed within the code. These techniques have enabled an optimum heat treatment temperature and the time to be determined, with a view to minimising the likely susceptibility of the vessel to temper embrittlement and hydrogen attack.     

Experimental studies of the performance of adsorbed natural gas storage system during discharge

In this work, comparative experiments were carried out to study the thermal effect of the adsorption heat on the discharge performance of an adsorbed natural gas (ANG) storage system. A storage vessel with u-shaped heat exchanging pipe round the central region was designed according to the temperature field determined by the finite element analysis of the adsorbent bed within 1 L cylinder. Discharge performances of the ANG on the activated carbon within the storage vessel were tested on a volumetrically built experimental unit. Results show that the central region of the adsorbent bed suffers from the severest temperature fluctuation in a short period of the initial discharge state; introduction of the hot water whose temperature is similar to that of the cooling water of a vehicular engine can significantly moderate the temperature fluctuation of the adsorbent bed, shorten the discharge process for about 60 % in comparing with that without the application of the supplemental heat. Conclusions are drawn that the heat from the cooling water of a vehicular engine should be a consideration to improve the discharge performance of the ANG storage system.     

Central solar heating plants with seasonal storage in Germany

In the house building sector, central solar heating plants presently offer the most cost-favourable application of all possibilities of solar-thermal systems. By the integration of seasonal heat storage, more than 50% of the annual heating demand for space heating and domestic hot water can be supplied by solar energy. Since 1995, eight central solar heating plants with seasonal heat storage have been built in Germany within the governmental R&D-programme ‘Solarthermie-2000’. This report describes the technology of central solar heating plants and gives advice about planning and costs. The pilot and demonstration plants for seasonal heat storage already built in Germany are described in detail to give an idea about possible system design and applications of central solar heating plants.     

Optimal insulation of solar heating system pipes and tanks

A compact and time-effective insulation design procedure for solar heating system piping and water-filled thermal storage tanks was developed. Recognizing the particular sensitivity of solar systems to cost, the economic aspect of the problem was treated by a comprehensive present-value life-cycle cost analysis. In the development of the method, a numerical sensitivity analysis was performed to determine the relative effects of all relevant independent variables (within their pertinent ranges) on piping and tank heat transfer coefficient values. For the acceptable error limits of ± 14% for pipes and ± 19% for tanks, it was found that one may assume that only the nominal pipe diameter (or tank diameter), the thermal conductivity of the insulation, and the insulation's thickness have an effect on the overall heat transfer coefficient. Based on this result, design graphs and tables are presented which can be used to determine the optimal insulation thickness and type, total annual heat losses, present-value annual costs of insulation and lost heat, and overall insulation R-values. The use of the method is illustrated by calculating all the above quantities for all piping and storage tanks for the University of Pennsylvania SolaRow House. The present method provided insulation thicknesses slightly greater than those obtained by the ETI technique.A major conclusion of the study is that the cost of insulation in solar systems is not insignificant (e.g., ~15% in SolaRow), and that heat losses through insulation could amount to an important percentage of the useful solar energy collected (e.g., 24% in SolaRow). This re-emphasizes the need for a careful design of insulation in solar systems.     

Short-term behavior of classical analytic solutions for the design of ground-source heat pumps

Over the years several methods have been proposed to simulate and design the earth heat exchanger for a ground-source heat pump (GSHP) system. Some of these methods are based on numerical techniques while others rely on analytic solutions. Among the latter, two classical solutions have been extensively used over the years, the infinite line source (ILS) solution and the infinite cylindrical source (ICS). These solutions were known to overestimate the fluid temperature when the time scale is important and are valid only in a time range between a minimum and a maximum value which are often adequate for must design applications. It is usually accepted that for small Fourier numbers, the ICS solution should be used instead of the ILS. This paper revisits the short-term behavior of these solutions and we arrive at different conclusions than those usually accepted in the literature if the Fourier number is based on the borehole radius, which is normally the case. The reasons for these discrepancies are discussed and several options are proposed.     

Performance enhancement of an integrated collector storage hot water system

Integrated collector storage (ICS) systems offer a solution to reduce the height of the conventional flat-plate thermosiphon type collectors. The initial system developed had an aperture area of 1.77 m², a receiver diameter of 200 mm, a concentration ratio of 1.47 and total water storage volume of 65 litres. The main disadvantage of the ICS systems comes from their design, i.e., because the collector absorber is also the storage cylinder it is not possible to insulate it properly and therefore there are significant losses during the night. The main cause of these losses is the convection currents created during the night, circulating around the top glass cover. Another disadvantage of the system is its draw-off characteristics. Because the water cylinder/absorber is horizontal there is very little stratification of the water in the cylinder. It is suggested that a primary 110 mm diameter cylinder is introduced at the space between the main cylinder and the glass. The cold water is introduced directly to the primary cylinder, which feeds the main cylinder. With this modification the convection currents are drastically reduced due to the obstruction created by the primary vessel, thus reducing the night thermal losses. Also as the cold water is introduced first to the primary cylinder there is no direct mixing of the two streams thus greatly improving the system draw-off characteristics. This modification creates an 8% increase in the total cost of the system, which is reasonable, if the above benefits are considered     

Thermodynamic analysis of the para-to-ortho hydrogen conversion in cryo-compressed hydrogen vessels for automotive applications

Cryo-compressed hydrogen storage has potential applications in fuel-cell vehicles due to its large storing density and thermal endurance. The dormancy of storage can be extended when considering the endothermic conversion of para-to-ortho hydrogen. In present study, a thermodynamic model is established to analyze the effect of the conversion in a cryogenic pressure vessel. The influence of the parameters such as the filling density, initial temperature and initial ortho hydrogen fraction is studied. It is demonstrated that different “transition pressures” for the vessels exist for different filling densities. The conversion can carry out sufficiently and the dormancy can be extended significantly when the designed release pressure of the vessel matches with the transition pressure. The heat of absorption increases with the initial o-H₂ fraction, whereas the peak of conversion rate occurs earlier for the vessel with a large initial o-H₂ fraction. The dormancy can be extended by 163% for the vessel with filling density of 70 kg/m³. The investigations on the effect of the para-to-ortho hydrogen conversion can provide useful guideline for the design of cryo-compressed hydrogen vessels.     

Studies on gas–solid heat transfer during pneumatic conveying

Interactions between solids and gas during pneumatic conveying can be utilized for variety of applications including flash drying, solids preheating etc. Experiments on air–solid heat transfer were carried out in a vertical pneumatic conveying heat exchanger of 54 mm inside diameter, using gypsum as the solid material. The effect of solids feed rate (0.6–9.9 g/s), air velocity (4.21–6.47 m/s) and particle size (231–722.5 μm) on air–solid heat transfer rate, heat transfer area and air–solid heat transfer coefficient has been studied. Empirical correlations have been proposed for the prediction of Nusselt number based on the present experimental data. The proposed correlations predict Nusselt number within an error of ±15% for the present data.