Enhancement of delamination fatigue resistance in carbon nanotube reinforced glass fiber/polymer composites

We show that the addition of small volume fractions of multi-walled carbon nanotubes (CNTs) to the matrix of glass–fiber composites reduces cyclic delamination crack propagation rates significantly. In addition, both critical and sub-critical inter-laminar fracture toughness values are increased. These results corroborate recent experimental evidence that the incorporation of CNTs improve fatigue life by a factor of two to three in in-plane cyclic loading. We show that in both the critical and sub-critical cases, the degree of delamination suppression is most pronounced at lower levels of applied cyclic strain energy release rate, ΔG. High-resolution scanning electron microscopy of the fracture surfaces suggests that the presence of the CNTs at the delamination crack front slows the propagation of the crack due to crack bridging, nanotube fracture, and nanotube pull-out. Further examination of the sub-critical fracture surfaces shows that the relative proportion of CNT pull-out to CNT fracture is dependent on the applied cyclic strain energy, with pull-out dominating as ΔG is reduced. The conditions for crack propagation via matrix cracking and nanotube pull-out and fracture are studied analytically using fracture mechanics theory and the results compared with data from the experiments. It is believed that the shift in the fracture behavior of the CNTs is responsible for the associated increase in the inter-laminar fracture resistance that is observed at lower levels of ΔG relative to composites not containing CNTs.     

Fracture behavior of carbon nanotube/carbon microfiber hybrid polymer composites

Growing carbon nanotubes (CNTs) on the surface of fibers has the potential to modify fiber–matrix interfacial adhesion, enhance composite delamination resistance, and possibly improve toughness. In the present study, aligned CNTs were grown upon carbon fabric via chemical vapor deposition. Continuously monitored single-fiber composite fragmentation tests were performed on pristine and CNT-grafted fibers embedded in epoxy, and single-laminate compact-tension specimens were tested for fracture behavior. A significant increase (up to 20 %) was observed in the interfacial adhesion, at the cost of a decrease in the fiber tensile strength. As a result, the maximum load of the composite was decreased, but its residual load-bearing capacity more than doubled. The likely sources of these effects are discussed, as well as their implications.     

Interfacial load transfer in carbon nanotube/ceramic microfiber hybrid polymer composites

Growing carbon nanotubes (CNTs) on the surface of fibers has the potential to modify fiber–matrix interfacial adhesion, enhance the composite delamination resistance, and possibly improve its toughness and any matrix-dominated elastic property as well. In the present work aligned CNTs were grown upon ceramic fibers (silica and alumina) by chemical vapor deposition (CVD) at temperatures of 650 °C and 750 °C. Continuously-monitored single fiber composite (SFC) fragmentation tests were performed on pristine as well as on CNT-grown fibers embedded in epoxy. The critical fragment length, fiber tensile strength at critical length, and interfacial shear strength were evaluated. Significant increases (up to 50%) are observed in the fiber tensile strength and in the interfacial adhesion (which was sometimes doubled) with all fiber types upon which CNTs are CVD-grown at 750 °C. We discuss the likely sources of these improvements as well as their implications.     

Application of continuously-monitored single fiber fragmentation tests to carbon nanotube/carbon microfiber hybrid composites

To assess the effect of carbon nanotube (CNT) grafting on interfacial stress transfer in fiber composites, CNTs were grown upon individual carbon T-300 fibers by chemical vapor deposition. Continuously-monitored single fiber composite (SFC) fragmentation tests were performed on both pristine and CNT-decorated fibers embedded in epoxy. The critical fragment length, fiber tensile strength at critical length, and interfacial shear strength were evaluated. Despite the fiber strength degradation resulting from the harsh CNT growth conditions, the CNT-modified fibers lead to a twofold increase in interfacial shear strength which correlates with the nearly threefold increase in apparent fiber diameter resulting from CNT grafting. These observations corroborate recently published studies with other CNT-grafted fibers. An analysis of the relative contributions to the interfacial strength of the fiber diameter and strength due to surface treatment is presented. It is concluded that the common view whereby an experimentally observed shorter average fragment length leads to a stronger interfacial adhesion is not necessarily correct, if the treatment has changed the fiber tensile strength or its diameter.     

Enhancing thermal conductivity of glass fiber/polymer composites through carbon nanotubes incorporation

Carbon nanotubes were effectively incorporated into low-viscosity polyester/vinyl ester resins and then used for infusion of glass fiber textiles by high-pressure injection, resulting in carbon nanotubes/glass fiber/polymer multiscale composites. The nanotubes distribution in the composites was examined by measuring the local density of as-produced composites. The uniformity of local density and scanning electron microscope characterization verified the homogeneous morphology of as-produced composites. Both theoretical calculation and experimental characterization indicated thermal conductivity was significantly improved. Incorporation of 3 wt% carbon nanotubes has resulted in 1.5-folds enhancement of thermal conductivity. These results will further increase industrial application of the fiber composites.     

Multiwalled carbon nanotube reinforced polymer composites

Due to their high stiffness and strength, as well as their electrical conductivity, carbon nanotubes are under intense investigation as fillers in polymer matrix composites. The nature of the carbon nanotube/polymer bonding and the curvature of the carbon nanotubes within the polymer have arisen as particular factors in the efficacy of the carbon nanotubes to actually provide any enhanced stiffness or strength to the composite. Here the effects of carbon nanotube curvature and interface interaction with the matrix on the composite stiffness are investigated using micromechanical analysis. In particular, the effects of poor bonding and thus poor shear lag load transfer to the carbon nanotubes are studied. In the case of poor bonding, carbon nanotubes waviness is shown to enhance the composite stiffness.     

Mechanical properties of palmyra/glass fiber hybrid composites

Use of eco friendly composites gains attraction due to its lightweight and moderate strength in the recent years. Palmyra fiber is a natural fiber obtained from Palmyra (Borassus flabellifer) tree. Mechanical properties of randomly mixed short fiber composites are studied and optimum fiber length and wt% are estimated. This paper deals with the properties of (randomly mixed) palmyra fiber, glass fiber hybrid composites. Two types of specimens are prepared, one by mixing the palmyra and glass fiber and the other by sandwiching palmyra fiber between the glass fiber mats. Composite plates are prepared for different palmyra/glass fiber weight ratio. Rooflite resin is used as matrix. Tensile, impact, shear and bending properties are studied. The mechanical properties of the composites are improved due to the addition of glass fiber along with palmyra fiber in the matrix. The glass fiber skin–palmyra fiber core construction exhibits better mechanical properties than dispersed construction. Moisture absorption studies are conducted and the results are presented as a function of square root of time. Addition of glass fiber with palmyra fiber in the matrix decreases the moisture absorption of the composites.     

On the contribution of carbon nanotube deformation to piezoresistivity of carbon nanotube/polymer composites

The change in electrical resistance due to mechanical deformation of carbon nanotube (CNT)/polymer composites can be rationalized in terms of two effects: (i) changes in the composite electrical resistivity due to changes in the CNT network configuration and (ii) deformation of the CNTs themselves. The contribution of CNT dimensional changes (ii) to the piezoresistivity of CNT/polymer composites is investigated here. An analytical model based exclusively on dimensional changes which describes the CNT change of electrical resistance in terms of its mechanical deformation is proposed. A micromechanics approach and finite element analysis are performed to correlate the macroscale composite strain to the individual CNT strain. The CNT change of electrical resistance is quantified for different matrix elastic moduli and CNT weight fractions. The CNT/polymer composite is also modeled as an effective continuum material in terms of both its electrical and mechanical responses so that the effect of dimensional changes on the global piezoresistivity can be investigated. Based on the modeling predictions and previous experimental results, it is estimated that the CNT change of resistance due to the macroscale composite strain is marginal (∼5%) compared to the total composite change of resistance commonly measured in the laboratory, suggesting that the dominant effect in the piezoresistivity of CNT/polymer composites is the change in the CNT network configuration.     

Performance improvement of carbon fiber/polyethylene fiber hybrid composites

Carbon fiber/polyethylene (PE) fiber hybrid composites were fabricated by open leaky mold method. The positional effect of PE fiber was investigated concerning the mechanical performance improvement of carbon fiber/PE fiber hybrid composites. The influence of adhesion level of PE fiber on the hybrid properties was studied using oxygen plasma, -MPS, and -MPS-modified polybutadiene (PB/-MPS) as surface modifiers. In case of carbon fiber/vinylester composite, -MPS and PB/-MPS acted as the bridge to bond carbon fiber to vinylester resin through the chemical bonding. In case of PE fiber/vinylester composite, plasma treatment of PE fiber introduced the etching and micro-pitting rather than the functional group on fiber surface. Therefore, the plasma treated composite exhibited a large increase in flexural strength compared with untreated composite. In the case of carbon fiber/PE fiber hybrid composites, the mechanical properties of hybrid composite strongly depended on the reinforcing fiber position. When carbon fiber was at the outermost layer, the hybrid composite exhibited the highest flexural strength among other hybrid composites. This was attributed to the fact that the compressive and tensile stress had maximum magnitudes in the outermost layer. The surface treatment of PE fiber at outermost layer had a significant effect on the flexural strength of hybrid composite.     

Fire retardancy of clay/carbon nanofiber hybrid sheet in fiber reinforced polymer composites

In this paper, two kinds of clay/carbon nanofiber hybrid sheets containing 0.05 wt% and 0.20 wt% of Cloisite Na⁺ clay, were fabricated through a high-pressure filtration system. These sheets were integrated onto the surface of laminated composites like traditional continuous fiber mats through vacuum-assisted resin transfer molding process. The fire performance of the laminated composites was evaluated with cone calorimeter tests under an external radiant heat flux of 50 kW/m². Their residues were analyzed with scanning electron microscopy and thermal gravimetric analyses. It was found that the clay/nanofiber hybrid sheets survived on the combustion surface of composites and significantly reduced the heat release rate by 60.5%. The protective clay layer reduces the heat release rates and the nanofiber network reinforces the clay layer against the air bubbling and melt flow of the products degraded from the polymer resin. The clay/carbon nanofiber hybrid sheet combines the barrier and insulator effects of the clays with the re-emitting heat effect of carbon nanofibers on the combustion surface of composites.     

Failure of carbon nanotube/polymer composites and the effect of nanotube waviness

This paper studies the failure of CNT/polymer composites by combining micromechanics model and finite element simulation. A computational model of composite of adequate size is employed so the interactions between nanotubes embedded in the matrix can be taken into account. The effects of nanotube waviness and random nanotube distribution relative to aligned straight nanotubes are investigated. The computational results indicate that the nanotube waviness tend to reduce the elastic modulus but increase the ultimate strain of a composite. The randomness of nanotube distribution tends to reduce both the composite elastic modulus and tensile strength. The damage initiation and evolution in composites with random wavy nanotubes have also been analyzed.     

碳纤维/Kevlar纤维混杂复合材料的研究进展

纤维混杂复合材料作为一种先进的复合材料,受到国内外众多研究者的青睐。介绍了纤维混杂复合材料的发展,并描述了纤维的混杂方式。着重概述了碳纤维/Kevlar纤维混杂复合材料在拉伸性能,冲击性能,压缩性能,摩擦性能,吸湿性能,阻尼性能,热性能方面的研究进展。简要探讨了纤维走向、铺层方式、混杂比等对其性能的影响。     

The strength of hybrid glass/carbon fibre composites

The tensile mechanical properties of hybrid composites fabricated from glass and carbon fibres in an epoxy matrix have been evaluated over a range of glass: carbon ratios and states of dispersion of the two phases. The failure strain of the carbon phase increased as the relative proportion of carbon fibre was decreased, and as the carbon fibre was more finely dispersed. This behaviour is commonly termed the hybrid effect, and failure strain enhancement of up to 50% has been measured. Only part of the effect may be attributed to internal compressive strains induced in the carbon phase by differential thermal contraction as the composite is cooled from its cure temperature. The laminae or ligaments of carbon fibre dispersed in the glass fibre phase show a multiple failure mode, and when the constitution is favourable catastrophic failure does not occur until a considerable number of ligament fractures have accumulated. Failure is thus progressive, and the material is effectively tougher than equivalent all-carbon fibre composites.     

Molecular characterization of glass fiber surface coatings for thermosetting polymer matrix/glass fiber composites

Model multi-component glass fiber sizings, with formulations based upon current patent disclosures, were prepared to model the full coating packages used in commercial glass fiber manufacture. The sizings consisted of silane coupling agent, film former, and emulsifying surfactant in water and were applied to glass fibers prepared directly from molten glass. Fibers were analyzed before and after acetone extraction. The analyses of the extract solutions, with the fiber analysis, were used to determine the quantity and quality of the physically and chemically adsorbed layers. It was found that all three species remain on the fiber after extraction and that both coupling agent and surfactant concentrations in the coatings are higher than in the applied sizing. The impact of these species on the polymer composite/glass fiber interphase is discussed.     

Modeling the elastic properties of carbon nanotube array/polymer composites

In this work, the elastic properties of single-walled carbon nanotube (SWNT) arrays and their composites are investigated. The properties of twisted SWNT nano-arrays or ropes of circular cross-section are predicted through a finite element analysis by applying proper boundary conditions to the model and using the strain energy method. The nano-array properties are then used to describe the properties of twisted SWNT nano-array/polymer composites. The effect of volume fraction and aspect ratio of the nano-array as reinforcement for dilute polymer composite systems are examined for aligned and random reinforcement distribution using conventional micromechanics. Finally, elastic properties of the twisted SWNT nano-array/polymer composites are compared to the results from constitutive model of individual nanotube-reinforced polymer composites.     

Multiscale modeling of carbon nanotube reinforced polymer composites

This article examines the effect of interfacial load transfer on the stress distribution in carbon nanotube/polymer composites through a stress analysis of the nanotube/matrix system. Both isostrain and isostress loading conditions are investigated. The nanotube is modeled by the molecular structural mechanics method at the atomistic level. The matrix is modeled by the finite element method, and the nanotube/matrix interface is assumed to be bonded either perfectly or by van der Waals interactions. The fundamental issues examined include the interfacial shear stress distribution, stress concentration in the matrix in the vicinity of nanotube ends, axial stress profile in the nanotube, and the effect of nanotube aspect ratio on load transfer.     

Electric field sensing with a hybrid polymer/glass fiber

We demonstrate the operation of an in-fiber electric field sensor. The sensor is fabricated with selective chemical etching of the core of a D-shaped optical fiber followed by the deposition of an electro-optic polymer (PMMA/DR1), which forms a hybrid core. The device demonstrates electromagnetic field sensitivity less than 100 V/m at a frequency of 2.9 GHz. Epi is estimated to be 60 MV/m with an insertion loss of 14.4 dB.     

Electrical properties of hybrid carbon black/carbon fiber polypropylene composites

The electrical conductivity and morphology of injection molded polypropylene based composites containing two conductive fillers, carbon black (CB) and carbon fibers (CF) were studied. Injection moldings containing both, CB and CF, where the content of each filler was above its own percolation threshold, resulted in similar or lower values of overall composite volume resistivity compared with the resistivity of systems filled only with CB at the corresponding content. However, the resistivity of two-filler systems is always higher than the resistivity of systems filled only with CF at the corresponding content. The morphology and fiber length analysis of the injection molded composites are quite intriguing. Fiber orientation in the injection molded two-filler systems was found to be almost perpendicular to the melt flow direction, with no significant skin-core fiber orientation patterns, contrary to the typically observed fiber orientation in injection molded fiber filled composites. Moreover, the CF breakage in the presence of the CB was found more intense than when just CF is used, resulting in shorter fibers with narrower length distributions. This unexpected fiber behavior is responsible for the unexpected electrical behavior. However, the coexistence of CB and CF electrically conductive networks, supporting each other, was confirmed, in spite of the mechanical disturbances caused by the presence of fibrilar and particulate fillers.     

Impact behavior of aramid fiber/glass fiber hybrid composite: Evaluation of four-layer hybrid composites

Aramid fiber/glass fiber hybrid composites were fabricated to investigate the impact behavior of four-layer composites through the analysis of delamination area. The effect of position and content of aramid layer on the impact properties of hybrid composites was examined by using driven dart impact tester. The surface-treated composites were prepared by treating the surface of aramid fiber with oxygen plasma and silane coupling agent. The trend of total impact energy was correlated to that of delamination area in both untreated and treated composites. The impact energy and delamination area of hybrid composites depended on the position of aramid layer. When aramid layer was at back surface, the composite exhibited the higher impact energy and delamination area. In surface-treated composites, however, the position of aramid layer had a minor effect on the impact energy of hybrid composites. This was due to the restriction in deformation of aramid fiber. The impact behavior of four-layer hybrid composites was affected by the delamination area at each interface. The deformation at neighbored-aramid layers increased the deformation at adjacent interfaces.