Synthesis,microstructure and mechanical properties of Yttria Stabilized Zirconia (3YTZP) – Multi-Walled Nanotube (MWNTs) nanocomposite by direct in-situ growth of MWNTs on Zirconia particles

In this research, Yttria Stabilized Zirconia (3YTZP) – carbon nanotube (CNT) composites are fabricated by direct in-situ growth of CNTs on the Zirconia particles, followed by densification via the Spark Plasma Sintering (SPS) technique. Scanning electron microscopy analysis of the 3YTZP-CNT powders shows uniform distribution of CNTs without the formation of agglomerates frequently seen with the traditional ex-situ mixing of CNTs in ceramic compositions. The samples were sintered to nearly 100% theoretical density and with a finer grain size microstructure. High Resolution Transmission Electron Microscopy (HRTEM) and Raman Spectroscopy confirm CNT retention in the sintered nanocomposites up to 1600 °C. The flexural strength increases from ∼260 MPa for samples without CNTs sintered at 1600 °C to ∼312 MPa for samples with ∼4 wt.% CNTs sintered at the same temperature. A corresponding increase in the indentation fracture toughness is also observed for samples with ∼4 wt.% CNTs sintered at 1600 °C as compared to samples sintered at the same temperature without CNTs.     

Optimization of the chemical vapor deposition process for fabrication of carbon nanotube/Al composite powders

In order to optimize the chemical vapor deposition process for fabrication of carbon nanotube/Al composite powders, the effect of different reaction conditions (such as reaction temperature, reaction time, and reaction gas ratio) on the morphological and structural development of the powder and dispersion of CNTs in Al powder was investigated using transmission electron microscope. The results showed that low temperatures (500-550 °C) give rise to herringbone-type carbon nanofibers and high temperatures (600-630 °C) lead to multi-walled CNTs. Long reaction times broaden the CNT size distribution and increase the CNT yield. Appropriate nitrogen flow is preferred for CNT growth, but high and low nitrogen flow result in carbon nanospheres and CNTs with coarse surfaces, respectively. Above results show that appropriate parameters are effective in dispersing the nanotubes in the Al powder which simultaneously protects the nanotubes from damage.     

Synthesis and luminescence properties for europium oxide nanotubes

A novel high temperature sensitive fluorescent nanocomposite has been successfully synthesized by an economic hydrothermal method using carbon nanotubes (CNTs), europium oxide, and sodium dodecyl benzene sulfonate (SDBS). To our great interest, the nanocomposites show high temperature sensitivity after calcinations at various temperatures, suggesting a synergetic effect of CNTs and europium oxide which leads to ultrahigh fluorescence intensity of europium oxide nanotubes. When the novel high temperature sensitive fluorescent nanocomposites were calcined beyond 620 °C for 4 h, the obtained nanocomposites have a strong emission peak at around 540 and 580 nm, due to the ⁵D₀ → ⁷F_j (j = 0, 1) forced electric dipole transition of Eu³⁺ ions. In turn, the emission spectra showed a slight blue shift. The intensity of this photoluminescence (PL) band is remarkably temperature-dependent and promotes strongly beyond 620 °C. This novel feature is attributed to the thermally activated carrier transfer process from nanocrystals and charged intrinsic defects states to Eu³⁺ energy levels. The novel high temperature sensitive fluorescent nanocomposite has potential applications in high temperature warning materials, sensors and field emission displays. It is also interesting to discover that CNTs have the effect of fluorescence quenching.     

Influences of hydrocarbon radicals on the growth of Carbon nanotubes using heated-nozzle chemical vapour deposition

In this paper, the synthesis of carbon nanotubes (CNTs) on different substrates (i.e. Cu, Cr, Ta, Au, Ti, and Si) was performed using heated nozzle chemical vapour deposition (HN-CVD). The diffusion of high-order hydrocarbon radicals, i.e. C_aH_b (where a = 5, 6, and 7) generated through the heated nozzle (800-850 °C) via pyrolysis (they were verified by in-situ mass spectroscopy), which is placed a few centimeters above the substrate, plays an important role in CNT growth. Thus, the growth of CNTs deposited on the substrates, which were unavailable in thermal chemical vapour deposition (T-CVD) (540-600 °C), could be correlated to these precursors.     

Partially-crystallized carbon material obtained by the reducing reactions from alkalis carbonate and its electric performance

We report here a new sort of partially-crystallized carbon materials obtained from the reducing reactions between alkalis carbonate (M₂CO₃ M = Li, K, Na) and active metals such as Li, Mg, Al and Ga. The chemical reactions are carried out at the temperature range of 600-900 °C and under the argon ambience. The typical reaction can be represented as follows: K₂CO₃ + 4Li = 2Li₂O + K₂O + C. X-ray diffraction (XRD), Scanning electron microscopy (SEM), Transmission electron microscopy (TEM) and energy-dispersive X-ray fluorescence (EDAX) characterizations reveal evidently that the obtained final black powder products are carbon materials with partially-crystallized structure. In addition, we also investigate the electric performance of the obtained carbon materials; the initial discharge capacity and initial charge capacity have been measured respectively as high as 1267 mAh/g and 736 mAh/g.     

Large-scale fabrication and electrical properties of an anisotropic conductive polymer composite utilizing preferable location of carbon nanotubes in a polymer blend

An anisotropically conductive polymer composite (ACPC) based on carbon nanotubes (CNTs) and polycarbonate (PC)/polyethylene (PE) blend was fabricated via a slit die extrusion-hot stretch process. Under the influence of the shear flow and hot stretch, the PC phase is in situ deformed into aligned conductive fibrils in the PE matrix, whose surface region holds the majority of CNTs. When the stretch ratio rises to a certain level, the resistivity of the ACPC shows a strong anisotropy of three orders of magnitude difference between the perpendicular and parallel stretch directions. The fibrillar ACPC shows a weak positive temperature coefficient (PTC) effect, and two-process negative temperature coefficient (NTC) effect caused by the reorganization of PC fibrils below but near 230 °C, and the transformation from anisotropy to isotropy beyond 230 °C. The obtained ACPC allows it to have such potential applications as switch and sensor materials.     

Direct growth of carbon nanotubes on hydroxyapatite using MPECVD

For the first time carbon nanotubes (CNTs) have been successfully grown directly on hydroxyapatite (HA) by using microwave plasma enhanced chemical vapor deposition (MPECVD). Such integration has potential to capitalize on the merits of both HA and CNTs. This type of coating could be useful to improve the interface between bone and the implant. Scanning electron microscope SEM investigations show that; the surface of the CNTs is relatively clean and free of amorphous carbon. The CNTs diameters lie in the range 30-70 nm. In addition HA encapsulation by carbon was observed at a growth temperature 750 °C. Raman spectroscopy indicates that the CNTs are of high quality and the I_G/I_D ratio lies between 1.243 and 1.774. The changes in the X-ray diffraction (XRD) patterns give an indication that during the plasma deposition the HA-substrate surface is subjected to a temperature sufficient for partial conversion to the β-tricalcium phosphate via dehydroxylation.     

Thermal stability of magnetron sputtering amorphous carbon nitride films

Magnetron sputtered amorphous carbon nitride films were annealed at different temperatures (450-900°C) and time (30-120 min). Compositional, bonding structural and surface morphological modifications of the films were characterized by Fourier transformation infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and atomic force microscopy. The as-deposited film was found to have nitrogen content of 30 at%, and the carbon atoms were bonded to nitrogen atoms in the chemical structure state of CN, CN and CN bonds. The FTIR and XPS results showed that the films were thermally stable without an obvious change in the films as annealing temperature was lower than 600°C. The relative intensity ratio of CN over CN bonds reached a maximum at annealing temperature of 750°C, and then decreased gradually at annealing temperature up to 900°C. The CN bonds in the films decreased with the increase of annealing temperature and eliminated completely at annealing temperature of 900°C. These results revealed that annealing caused a substantial decrease in the number of weak bonds between carbon and nitride atoms. The CN bonds have higher thermal stability than CN bonds and CN bonds in the films. Simultaneously annealing also led to the formation of a large fraction graphitic-like carbon in the films while nitrogen escaped from the film. Besides, the surface roughness of the films increased with annealing temperature. However, when annealing time was increased from 30 to 120 min at annealing temperature of 750°C, only a slight effect of the annealing time on composition, bonding structure and the surface roughness of the films was observed.     

环己烷浮游催化法在碳纤维表面生长碳纳米管

以环己烷为碳源、二茂铁为催化剂前躯,采用浮游催化法成功的在碳纤维表面生长了碳纳米管(CNT),制备了多尺度杂化材料CNTs/CF。实验重点考察了反应温度、二茂铁浓度、载气等参数对CNT在纤维表面生长的影响,通过扫描电镜(SEM)、投射电镜(TEM)研究了CNTs/CF的形貌及产物CNT的微观结构。当固定反应温度为820℃、二茂铁-环己烷浓度为2g/100mL时,随着氢气在载气中含量在0～100%范围内变化,产物CNT直径亦有86nm降低至39nm。通过单丝拉伸测试发现,相比初始碳纤维,不同长度的CNTs/CF单纤维强度下降幅度均在10%以内。     

Grain growth and microstructural evolution of yttrium aluminum garnet nanocrystallites during calcination process

An yttrium aluminum garnet (YAG) precursor precipitate was synthesized by urea method using yttria (Y₂O₃) and aluminum nitrate (Al(NO₃)₃·9H₂O) as raw materials. The fresh wet precipitate was dried by supercritical carbon dioxide (CO₂) fluid and the resulting powder was calcined at temperatures from 600 to 1600 °C. Crystallization of YAG was detected at 800 °C, and completed at 900 °C. HRTEM images of the YAG product obtained above 900 °C revealed crystallographically specific oriented attachment along the [1 1 2] direction. Based on the observation of the particle morphology a possible growth mechanism of YAG nanoparticles was presented. The fast increase on the average crystallite size of YAG at temperatures from 900 to 1300 °C is attributed to the crystallographically specific oriented attachment growth process. As the growth process proceeds at higher temperatures, oriented attachment based growth becomes less important because of the increase on particle size, and the self-integration assisted by the Ostwald ripening becomes dominant.     

Catalytic synthesis of carbon nanofibers and nanotubes by the pyrolysis of acetylene with iron nanoparticles prepared using a hydrogen-arc plasma method

Carbon nanofibers (CNFs) and carbon nanotubes (CNTs) were synthesized at different temperatures by the catalytic pyrolysis of acetylene with iron nanoparticles prepared using a hydrogen-arc plasma method. The obtained carbon nanomaterials were characterized by transmission electron microscopy and field-emission scanning electron microscopy. An iron nanoparticle was always located at the tip of CNFs or CNTs, whose diameter was approximately identical with the diameter of the iron nanoparticle. The structures of the products were closely related to the reaction temperature, and could be changed from fibers to tubes by simply increasing the temperature. CNFs were obtained at the reaction temperature of 550-650 °C. When the reaction temperature was increased to 710-800 °C, CNTs were obtained.     

Gas-phase growth of diameter-controlled carbon nanotubes

We demonstrate gas-phase (aerosol) generation of diameter-controlled carbon nanotubes (CNTs) by employing size-controlled monodisperse nickel nanoparticles produced by the combination of pulsed laser ablation and electrostatic classification. The electrostatic classifier sorted agglomerated mono-area nickel particles, and then a subsequent heating process at ∼ 1200 °C created sintered single primary particles with very narrow size distribution. These isolated single primary particles were then sent to an aerosol reactor where free-flight CNTs were grown with acetylene and hydrogen mix at temperature of ∼ 750 °C. The resulting CNTs formed in this continuous gas-phase process were found to have a uniform diameter, which is commensurate with the diameter of the size-controlled catalytic nickel particles.     

Fabrication of carbon nanoneedle and carbon nanowall mixture film with two-step growth method

A novel nano-carbon electron emitter film has been developed on a stainless steel substrate by a direct current plasma chemical vapor deposition system. Samples grown at temperatures of 900 °C and 1100 °C showed different surface morphologies. It is found that a two-step growth process established by combining these two temperature growths together is suitable for deposition of a high density emitter array film. The as-grown nano-carbon film indicates a carbon nanoneedle and carbon nanowall mixture film, where the needle array density is about 3 × 10⁷/cm². The I-V characteristic shows an emission current density of 228 mA/cm² at 2.5 V/μm, and the field emission current is stable, making it possibly suitable for developing field emission devices.     

Vapor growth of novel carbon submicro-fibers with a tile-like form and carbon nanofibers with a zigzag form

Carbon submicro-fibers with a tile-like form and carbon nanofibers with a zigzag form were grown by a CVD process using iron powder as a catalyst, H₂S as an impurity, and acetylene as the carbon source. The morphology and the microstructure were examined, and the influence of the deposition conditions on their nanostructures was discussed. The results reveal that sulfur is indispensable for the growth of these two structures. Reaction temperature and total gas-flow rates also affected the deposits and their yield significantly. At 700 °C, it is suitable to grow the tile-like structure, while at higher temperature, such as 800 °C, it is suitable to form the zigzag structure.     

Preparation and characterization of Ni-Cu-P/CNTs quaternary electroless composite coating

Ni-Cu-P/carbon nanotubes (CNTs) quaternary composite coatings were successfully obtained on low carbon steel matrix by electroless plating. The effects of CNTs concentration in the bath on the microstructure of the composite coatings, CNTs content in the composite coatings and the hardness of composite coatings before and after heat treatment at 400 °C have been studied. In addition, the corrosion resistance of Ni-Cu-P/CNTs composite coatings was evaluated by anodic polarization curves in 3.5 wt.% NaCl solution at room temperature. It was noted that the CNTs concentration remarkably influenced the surface morphology of the coatings. With increasing CNTs concentration, both the CNTs content in the composite coatings and the hardness of composite coatings increased at first and then decreased. And the composite coatings after heat treatment provided higher hardness than the as-deposited coatings. The corrosion resistance of Ni-Cu-P/CNTs composite coatings is excellent compared with that of Ni-Cu-P coatings.     

Structural, optical and electrical study of undoped GaN layers obtained by metalorganic chemical vapor deposition on sapphire substrates

We investigate optical, structural and electrical properties of undoped GaN grown on sapphire. The layers were prepared in a horizontal reactor by low pressure metal organic chemical vapor deposition at temperatures of 900 °C and 950 °C on a low temperature grown (520 °C) GaN buffer layer on (0001) sapphire substrate. The growth pressure was kept at 10,132 Pa. The photoluminescence study of such layers revealed a band-to-band emission around 366 nm and a yellow band around 550 nm. The yellow band intensity decreases with increasing deposition temperature. X-ray diffraction, atomic force microscopy and scanning electron microscopy studies show the formation of hexagonal GaN layers with a thickness of around 1 μm. The electrical study was performed using temperature dependent Hall measurements between 35 and 373 K. Two activation energies are obtained from the temperature dependent conductivity, one smaller than 1 meV and the other one around 20 meV. For the samples grown at 900 °C the mobilities are constant around 10 and 20 cm² V⁻¹ s^− 1, while for the sample grown at 950 °C the mobility shows a thermally activated behavior with an activation energy of 2.15 meV.     

Influence of nano-reinforcements on the mechanical properties and microstructure of titanium matrix composites

The goal of this work is the evaluation of nanoscaled reinforcements; in particular nanodiamonds (NDs) and carbon nanotubes (CNTs) on properties of titanium matrix composites (TiMMCs). By using nano sized materials as reinforcement in TiMMCs, superior mechanical and physical properties can be expected. Additionally, titanium powder metallurgy (P/M) offers the possibility of changing the reinforcement content in the matrix within a very wide range. In this work, TiMMCs have been produced from titanium powder (Grade 4). The manufacturing of the composites was done by hot pressing, followed by the characterisation of the TiMMCs. The Archimedes density, hardness and oxygen content of the specimens in addition to the mechanical properties were compared and reported in this work. Moreover, XRD analysis and SEM observations revealed in situ formed titanium carbide (TiC) phase after hot pressing in TiMMCs reinforced with NDs and CNTs, at 900 °C and 1100 °C respectively. The strengthening effect of NDs was more significant since its distribution was more homogeneous in the matrix.     

A simple method of producing single-walled carbon nanotubes from a natural precursor: Eucalyptus oil

Single-walled carbon nanotubes (SWNTs) have been synthesized by catalytic decomposition of eucalyptus oil, on a high silica-zeolite support impregnated with Fe/Co catalyst at 850 °C by the spray pyrolysis method. Catalyst with 5 wt.% (molar ratio of Co:Fe = 1:1), impregnated in zeolite was suitable for effective formation of carbon nanotubes (CNTs). As-grown CNTs were characterized by SEM, TEM and Raman spectroscopy. Raman spectroscopy reveals that as-grown CNTs are well graphitized. Raman spectroscopy also reveals that the as-prepared SWNTs have a diameter of about 0.79-1.71 nm.     

Facile synthesis of boron nitride coating on carbon nanotubes

Boron nitride (BN) coating on the surface of carbon nanotubes (CNTs) was synthesized by the direct reaction of NaBH₄ and NH₄Cl in the temperature range of 500–600 °C. X-ray diffraction, field emission scanning electron microscopy (FESEM), high-resolution transmission electron microscopy (HRTEM) and X-ray photoelectron spectroscopy (XPS) confirm the formation of BN coating. It is revealed that the BN coating follows the shape of CNTS without damaging the surface of CNTs, and the elements B and N distribute homogenously along the whole CNTs without chemical bonds between carbon and BN layers. Besides, the oxidation resistance of the CNTs improved a lot after being coated with BN.     

Interface microstructure and strength properties of Ti–6Al–4V and microduplex stainless steel diffusion bonded joints

The diffusion bonding of Ti–6Al–4V alloy and micro-duplex stainless steel was carried out in the temperature range of 850–1000 °C for 45 min in vacuum. The influence of bonding temperature on the microstructural development, micro-hardness and strength properties across the joint region was determined. The layer wise σ phase, λ + FeTi and λ + FeTi + β-Ti phase mixtures were observed at the bond interface when the joint was processed at 900 °C and above temperature. The maximum tensile strength of ∼520.1 MPa and shear strength of ∼405.5 MPa along with 6.8% elongation were obtained for the diffusion couple processed at 900 °C. Fracture surface observation in scanning electron microscopy (SEM) using energy dispersive X-ray spectroscope (EDS) demonstrates that, failure takes place through λ + FeTi phase when bonding was processed at 900 °C, however, failure takes place through σ phase for the diffusion joints processed at and above 950 °C.