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超硬磨料砂轮以其优异的磨削性能获得业内普遍认可。但是,由于超硬磨料具有很高的硬度及耐磨性,使其砂轮修整极其困难。对于复杂形面砂轮修整,则更是难上加难。为此,选最简单形面-圆弧砂轮修整为研究对象,梳理了超硬磨料砂轮圆弧修整相关技术,分析了工作原理、修整特点及其应用状况。结果发现:基于金刚石的机械式修整仍是当下超硬磨料砂轮圆弧修整之主流;点轮摆动修整,适于疏松型结合剂砂轮修整;成型修整、插补修整,易损伤工具轮精度,主要用于砂轮精修整、点修整;展成法修整,主要用于精修整。普通磨料磨具,以其脆硬特性以柔克刚,主要用于密实型结合剂超硬磨料砂轮圆弧修整;往复+摆动复合修整,主要用于大圆弧修整;插补修整,用于小众砂轮圆弧修整;往复+插补复合修整,多用于小圆弧修整;电火花成型修整,适于导电性金属结合剂砂轮粗修整;激光修整,寿命超长,但修整技术尚存不足。集非接触与机械式协同之复合修整是工程界期待的超硬磨料砂轮圆弧理想修整方法,尚需深入研究。 相似文献
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张大将王颖达陈世隐黄国钦 《超硬材料工程》2017,(3):19-23
采用细粒度钎焊金刚石砂轮(粒度100/120)对YG8硬质合金进行磨削性能评价。结果表明:法向磨削力和切向磨削力均随着砂轮线速度的增大而减小、随着工件进给速度和磨削深度的增加而增大,其中磨削深度对磨削力的影响最大;法向磨削力与切向磨削力存在线性关系,其比值约为4.17;砂轮/工件接触面符合库伦摩擦定律,滑动摩擦系数为0.24;磨削后工件表面粗糙度随着砂轮线速度的增加而下降、随着进给速度和切深的增加而增加,其垂直方向粗糙度0.6~0.9μm,平行方向粗糙度0.05~0.2μm。 相似文献
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上世纪60年代,由于金刚石修整滚轮的出现,为磨加工业的高速、高效、高精度和降低制造成本提供了条件.随着各工业领域的技术进步,金刚石修整滚轮技术也相应获得了发展和完善.文章着重介绍了金刚石修整滚轮的制造和应用技术,并例举了国产人造金刚石修整滚轮在气轮发动机叶片之叶根榫槽加工中的应用实例. 相似文献
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金刚石修整滚轮技术(下) 总被引:2,自引:0,他引:2
上世纪60年代,由于金刚石修整滚轮的出现,为磨加工业的高速、高效、高精度和降低制造成本提供了条件.随着各工业领域的技术进步,金刚石修整滚轮技术也相应获得了发展和完善.文章着重介绍了金刚石修整滚轮的制造和应用技术,并例举了国产人造金刚石修整滚轮在气轮发动机叶片之叶根榫槽加工中的应用实例. 相似文献
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聚酰亚胺树脂是一种耐高温、高强度的工程塑料.它可用于制造金刚石砂轮,使砂轮的耐热性得到改善,从而可用于大进刀粗磨硬质合金等材料,且砂轮寿命高于酚醛结合剂砂轮.本文介绍了聚酰亚胺树脂及其砂轮的制作和应用. 相似文献
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《Ceramics International》2022,48(17):24421-24430
To clarify the ultrasonic roller dressing mechanism of the vitrified bonded cubic boron nitride grinding wheel (V-CBN), the collision number model between the diamond dresser and CBN grits was established based on the geometric and kinematics analysis. The influence of each dressing parameter on the collision number was analyzed and discussed. The grinding experiment was performed on the bearing raceway with the dressed V-CBN grinding wheel, results obtained discovered that there was an inverse relationship between the collision number and the surface roughness and runout of the workpiece. Additionally, compared with conventional dressing, ultrasonic dressing has the advantage in improving the surface quality because it can produce more collision numbers and raise grit retention. In words, the collision number can be used to predict the dressing effect, which provides a reference for formulating an appropriate dressing process for V-CBN to improve the workpiece surface quality and production efficiency. 相似文献
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金刚石砂轮在工作时,第一需求是锋利,在此基础上才有工作寿命等进一步需求.而影响砂轮锋利度的原因非常复杂,包括了金刚石的品质,类型,浓度,配方设计等等,此外,与酚醛树脂的选型,固化工艺等也有很大的关系.我们通过对酚醛树脂固化机理的深入研究,提出了如何提高砂轮锋利度的改善方案,特别指出了固化工艺的重要性,并推荐了新型的填料. 相似文献
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Qiaoping Wu Kun Song Zhiyong Ouyang Yu Wang 《International Journal of Applied Ceramic Technology》2020,17(5):2286-2297
An electrolyte containing carbon microspheres (CMSs) was prepared for electrolytic dressing of a multi-layer brazed coarse-grained diamond wheel. And the influence of CMSs on the electrolytic in-process dressing grinding performance of Si3N4 ceramics with the brazed wheel was investigated. The results indicate that the CMSs can increase the electrolytic capacity of the electrolyte, which increases the thickness of the oxide film formed on the brazed wheel surface, and the worn diamond grit can easily fall off from the bonding matrix. In addition, the CMSs were adsorbed and distributed on the film, which effectively improves its densification and adhesion strength. This thicker and denser oxide film can improve the polishing effect of the brazed wheel. Thus, a better machined surface quality and less subsurface damage of the Si3N4 ceramics can be obtained by the multi-layer brazed coarse-grained diamond wheel with electrolyte containing CMSs. 相似文献
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树脂金刚石砂轮应用于IC硅片的背面减薄磨削(背磨),工件磨削后能达到纳米级粗糙度、微米级损伤层厚度和微米级面型精度,因此对使用的砂轮性能要求很高。文章介绍了金刚石砂轮背磨技术的原理、特点,对硅片超精密背磨砂轮进行了实验研究。研制了专用的树脂结合剂,通过优化结合剂配方,使结合剂磨损速度与金刚石脱落速度达到匹配。研制的2000#金刚石砂轮经过硅片背磨试验证明,材料去除率达到10.236 mm3/s,表面粗糙度值Ra为5.122nm,损伤层厚度为2.5μm;与国外同类砂轮相比,材料去除率提高53%,硅片磨削后的表面粗糙度值接近。 相似文献
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文章通过依次研究超声分散时间、纳米添加量对丙烯酸树脂力学性能的影响规律,确定当纳米SiO2含量为3%,超声分散时间为15min时树脂胶粘剂具有最佳抗拉伸强度和较高拉伸剪切强度,都较未超声分散时提高近21%;当超声分散15min,纳米SiO2添加量为3%时,具有最佳抗拉强度和拉伸剪切强度,较未添加纳米SiO2时分别提高4%和7%;以胶料比为2:1加入w40金刚石后,经3%纳米SiO2改性胶粘剂抗拉伸强度提高40%,拉伸剪切强度提高36%;采用3%纳米SiO2改性后的丙烯酸树脂胶粘剂配制的金刚石柔性磨轮较未改性金刚石柔性磨轮磨削性能有大大提高,同时证明了胶粘剂力学性能与金刚石柔性磨轮磨削性能的相对应性. 相似文献
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Conclusions When machining an electrically nonconducting material with a diamond wheel the machining temperature can be measured by means of two imbedded contiguous electrodes (the 2ICE method) which give temperature readings from small volumes in the contacting layers of the tool and the machined material. The time constant of the method is negligibly small and the readings stable, and the method permits temperature measurements even when use is made of a coolant.The hot thermocouple junction of the two imbedded electrodes formed by the cutting action of the diamond grain is 10–15 times smaller in volume than a wire thermocouple with electrodes of the same diameter.The temperature functions derived in this investigation are reduced to a convenient exponential equation which covers the most advantageous range of machining parameters for refractory materials.Translated from Ogneupory, No. 6, pp. 15–18, June, 1977. 相似文献