Selective permeation and separation of steam from water–methanol–hydrogen gas mixtures through mordenite membrane

Separation properties of a mordenite membrane for water–methanol–hydrogen mixtures were studied in the temperature range from 423 to 523 K under pressurized conditions. The mordenite membrane was prepared on the outer surface of a porous alumina tubular support by a secondary-growth method. It was found that water was selectively permeated through the membrane. The separation factor of water/hydrogen and water/methanol were 49–156 and 73–101, respectively. Even when only hydrogen was fed at 0.5 MPa, its permeance was as low as 10⁻⁹ mol m⁻² s⁻¹ Pa⁻¹ up to 493 K, possibly suggesting that water pre-adsorbed in the micropores of mordenite hindered the permeation of hydrogen. The hydrogen permeance dramatically increased to 6.5 × 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ at 503 K and reached to 1.4 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at 523 K because of the formation of cracks in the membrane. However, the membrane was thermally stabilized in the presence of steam and/or methanol.     

Synthesis and permeation properties of ion-exchanged ETS-4 tubular membranes

Zeolite membranes, which were composed of ETS-4 with Na cations, were prepared on porous -alumina tubes by hydrothermal synthesis. The membranes, which were formed under optimized conditions, sharply rejected molecules with sizes larger than 0.4 nm. For mixtures of N₂–CO₂, N₂–O₂, N₂–Ar and N₂–CH₄ systems, N₂ permeated faster than the coexisting gas. The N₂/O₂ separation factor for an equimolar mixture was in the range of 2.3–3.5, and the N₂ permeance was in the range of (0.55–2.8)×10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹ at permeation temperatures of 283–333 K. Moisture had some effect on the permeation properties for N₂–O₂ mixtures. The separation factor for the N₂/CH₄ system was larger than that of the N₂/O₂ system. When the membrane was ion exchanged with either Li⁺ or Sr²⁺, the separation factors for N₂/O₂ and N₂/CH₄ systems increased, while the permeances decreased.     

Influence of exchanged cations (Na, Cs, Sr and Ba) on xylene permeation through ZSM-5/SS tubular membranes

Na-ZSM-5 membranes were synthesized by secondary growth on the outer surface of stainless steel porous tubes. The membranes were ion-exchanged with Cs⁺, Ba²⁺ and Sr²⁺ to investigate their effect upon the separation of p-xylene from m-xylene and o-xylene. The permeation through the membranes was measured between 150 and 400 °C using each xylene isomer separately and a ternary mixture. All the membranes were selective to p-xylene in the temperature range studied. N₂ and xylene permeation measurements together with SEM observations were used to determine whether or not cracks and/or pinholes developed after exposure to the xylene isomers at high temperature (400 °C). Neither pore blockage nor extra-zeolitic pores developed after the ion exchange procedure and subsequent calcination. Furthermore, duplicate synthesized membranes of each cation form had similar separation factors and permeances. The duplicate values differ much less than the measurement error. The p-xylene permeation flux decreased in the order: Na-ZSM-5 > Ba-ZSM-5 > Sr-ZSM-5  Cs-ZSM-5 while the permeation flux of the m- and o-xylene decreased in the order Na-ZSM-5 > Sr-ZSM-5 > Ba-ZSM-5 > Cs-ZSM-5. The membrane that exhibited the best performance was Ba-ZSM-5, with a maximum p/o separation factor of 8.4 and a p-xylene permeance of 0.54 × 10⁻⁷ mol s⁻¹ m⁻² Pa⁻¹ at 400 °C.     

High flux mesoporous MCM-48 membranes: Effects of support and synthesis conditions on membrane permeance and quality

This communication reports experimental efforts to synthesize defect-free mesoporous MCM-48 membranes with improved gas flux. We demonstrate a facile and inexpensive method of synthesizing defect-free supported MCM-48 membranes with improved N₂ and CO₂ permeance (>2 × 10⁻⁷ mol/m² s Pa) employing asymmetric supports for the membrane synthesis which contain layers of macropores possessing different pore sizes. The membranes prepared on asymmetric -alumina supports displayed higher gas permeance than those fabricated on symmetric supports (N₂ permeance <10⁻⁷ mol/m² s Pa) as confirmed by unsteady-state gas permeation experiments. Further improvement in gas permeance was achieved by covering one face and the sides of the support with a ceramic tape during membrane synthesis.     

Separation and enrichment of carbon dioxide by capillary membrane module with permeation of carrier solution

A novel facilitated transport membrane for gas separation using a capillary membrane module is proposed in which a carrier solution is forced to permeate the membrane. Both a feed gas and a carrier solution are supplied to the lumen side (high pressure side, feed side) of the capillary ultrafiltration membrane and flow upward. Most of the carrier solution which contains dissolved solute gas, CO₂ in the present case, permeates the membrane to the permeate side (low pressure side, shell side), where the solution liberates dissolved gas to form a lean solution. The lean solution is circulated to the lumen side. This type of capillary membrane module was applied to the separation of CO₂ from model flue gases consisting of CO₂ and N₂. Monoethanolamine (MEA), diethanolamine (DEA) and 2-amino-2-methyl-1-propanol (AMP) were used as carriers or absorbents of CO₂. The feed side pressure was atmospheric and the permeate side was evacuated at about 10 kPa. CO₂ in the feed gas was successfully concentrated from 5–15% to more than 98%. The CO₂ permeance was as high as 2.7×10⁻⁴ mol m⁻² s⁻¹ kPa⁻¹ (8.0×10⁻⁴ cm³ cm⁻² s⁻¹ cmHg⁻¹) when the CO₂ mole fraction in the feed was 0.1 and temperature was 333 K. The selectivity of CO₂ over N₂ was in the range from 430 to 1790. The membrane was very stable over a discontinuous one-month testing period.     

Low-temperature H2 and N2 transport through thin Pd66Cu34Hx layers

The single gas H₂ and N₂ permeability of a 4 μm thick dense fcc-Pd₆₆Cu₃₄ layer has been studied between room temperature and 510 °C and at pressure differences up to 400 kPa. Above 50 °C the H₂ flux exhibits an Arrhenius-type temperature dependence with J_H2=(5.2±0.3) mol m⁻² s⁻¹ exp[(−21.3 ± 0.2) kJ mol⁻¹/(R·T)]. The hydrogen transport rate is controlled by the bulk diffusion although the pressure dependence of the H₂ flux deviates slightly from Sieverts’ law. A sudden increase of the H₂ flux below 50 °C is attributed to embrittlement.     

Sorption kinetics of ammonia and ammonium ions on gel and macroporous sulphonic acid cation exchangers

Diffusion of ammonia and ammonium ions in sulphonic acid cation exchangers (gel Purolite SGC 100 × 10 MBH and macroporous Purolite C 160 MBH) from the solutions, representing the composition of “caustic condensate” (waste of nitrogen fertilizers production) is affected by pH of initial solution and structure of the matrix of cation exchanger. In gel matrix the effective intraparticle diffusivity (D_ef) depends greatly on the solution pH because of shrinkage in alkaline and swelling in acidic medium: on decreasing the initial concentration of ammonia from 0.214 to 0.003 and increasing that of ammonium nitrate from 0 to 0.214 mol l⁻¹ instead, the effect of ion exchange leads to a decrease in pH, resulting in swelling and increase in D_ef from 0.1 to 0.34 × 10⁻¹⁰ for gel Purolite SGC 100 × 10 MBH and variation of 0.18–0.11 × 10⁻¹⁰ m² s⁻¹ for macroporous Purolite C 160 MBH (resistant to shrinkage and swelling).

In Purolite C 160 MBH both macropore diffusivity (0.07–0.29 × 10⁻¹⁰ m² s⁻¹) and gel (solid phase) diffusivity (0.06–0.19 × 10⁻¹⁰ m² s⁻¹) are higher than micropore diffusivity (0.28–0.56 × 10⁻¹⁸ m² s⁻¹).

With respect to the effective intraparticle diffusivity, resistance to nitric acid, used for the regeneration, and high concentration of ammonium nitrate in eluate (up to 110 g l⁻¹), Purolite C 160 MBH has been installed for the conversion of ammonia and ammonium ions to ammonium nitrate reusable in the fertilizers production. This allows minimizing the economic loss and preventing the environmental contamination.     

Effect of Pt on the water resistance of Co-zeolites upon the SCR of NOx with CH4

The objective of this work was to study the promotional effect of Pt on Co-zeolite (viz. mordenite, ferrierite, ZSM-5 and Y-zeolite) and Co/Al₂O₃ on the selective catalytic reduction (SCR) of NO_x with CH₄ under dry and wet reaction stream. After being reduced in H₂ at 350°C, the PtCo bimetallic zeolites showed higher NO to N₂ conversion and selectivity than the monometallic samples, as well as a combination of the latter samples such as mechanical mixtures or two-stage catalysts. After the same pretreatment, under wet reaction stream, the bimetallic samples were also more active. Among the other catalysts studied with 5% of water in the feed, (NO = CH₄ = 1000 ppm, O₂ = 2%), the NO conversion dropped to zero over Co_2.0Mor at 500°C and GHSV = 30,000 h⁻¹, whereas it is 20% in Pt_0.5Co_2.0Mor. In Pt/Co/Al₂O₃ the NO_x conversion dropped below 5% with only 2% of water under the same reaction conditions. The specific activity given as molecules of NO converted per total metal atom per second were 16.5 × 10⁻⁴ s⁻¹ for Pt_0.5Co_2.0Fer, 13 × 10⁻⁴ s⁻¹ for Pt_0.5Co_2.0Mor, 4.33 × 10⁻⁴ s⁻¹ for Pt_0.5Co_2.0ZSM-5 and 0.5 × 10⁻⁴ s⁻¹ for Pt/Co/Al₂O₃. The Y-zeolite-based samples were inactive in both mono and bimetallic samples. The species initially present in the solid were Pt° and Co°, together with Co²⁺ and Pt²⁺ at exchange positions. Co° seems not to participate as an active site in the SCR of NO_x. Those species remained after the reaction but some reorganization occurred. A synergetic effect among the different species that enhances both the NO to NO₂ reaction, the activation of CH₄ and also the ability of the catalyst to adsorb NO, could be responsible for the high activity and selectivity of the bimetallic zeolites.     

SAPO-34 membranes for CO2/CH4 separations: Effect of Si/Al ratio

Silicoaluminophosphate (SAPO) membranes with Si/Al gel ratios from 0.05 to 0.3 were synthesized by in situ crystallization onto porous, tubular stainless steel support. Pure SAPO-34 membranes were obtained when the Si/Al ratio was 0.15 or higher. The adsorbate polarizability correlated with the adsorption capacity on SAPO-34, and the amounts of gases adsorbed were in the order: CO₂ > CH₄ > N₂ > H₂. The Si/Al ratio did not affect the pore volume significantly, but it changed the CO₂ and CH₄ adsorption equilibrium constants. The SAPO-34 membranes effectively separated CO₂ from CH₄ for feed pressures up to 7 MPa. At 295 K, for a pressure drop of 138 kPa and a 50/50 feed, the CO₂/CH₄ selectivity was 170 for a membrane with a Si/Al gel ratio of 0.15. At 7 MPa, the CO₂/CH₄ selectivity was 100 and the CO₂ permeance was 4 × 10⁻⁸ mol/(m² · s · Pa) at 295 K. This membrane was also separated CO₂/N₂ (selectivity = 21) and H₂/CH₄ (selectivity = 32) mixtures at 295 K and a pressure drop of 138 kPa. Competitive adsorption and difference in diffusivities are responsible for CO₂/CH₄ and CO₂/N₂ separations, whereas the H₂/CH₄ separation was due to diffusivity differences. For a membrane with Si/Al gel ratio of 0.1, a mixture of SAPO-34 and SAPO-5 formed, and the CO₂/CH₄ selectivity was lower.     

Nano-gold supported on TiO2 coated glass-fiber for removing toxic CO gas from air

A process for coating a layer of TiO₂ on the surface of glass fiber (Pyrex) was developed to support nano-gold on the fiber. The sol–gel method was utilized. The solution was composed of tetrapropyl titanate (TPT), isopropanol (i-PrOH), HCl and H₂O. The XRD pattern indicated that TiO₂ was in its anatase form after the coated fiber was calcined at 450 °C. In the preparation of nano-gold on the fibers (coated with TiO₂), deposition was performed in a pH-adjusted gold chloride solution. The catalytic activities of the resulting fibers were examined by the oxidation of CO in an air stream at room temperature. The gold containing fibers dried at room temperature contained less metallic gold and exhibited poorer CO oxidation activity than did those dried at 60 °C Moreover, the catalytic activities of the fibers depended on the gold concentration during deposition. Therefore, the gold fibers from the solution with gold concentrations of 2 × 10⁻⁴ M exhibited better CO oxidation activity than those from the solutions with concentrations of 1 × 10⁻³ and 0.7 × 10⁻⁴ M. TEM and A.A. analysis show that different concentrations of the gold solution were associated with different particle sizes and different gold loadings on the fibers, and therefore different catalytic activities of the fibers (per unit weight of fibers). 0.1 g of fibers prepared from the 2 × 10⁻⁴ M gold solution removed all CO from the air stream (containing 1% CO at a flow rate 110 cm³/min) at room temperature, approximately meeting the European Community EN403 (1993) standard for a qualified CO gas mask material.     

Synthesis and conductivity of proton-electrolyte membranes based on hybrid inorganic–organic copolymers

A class of new proton-electrolyte membranes (PEM) based on inorganic–organic copolymers were synthesized from 3-glycidoxypropyltrimethoxysilane (GPTS), sulfonated phenyltriethoxysilane (SPS), tetraethoxysilane (TEOS) and H₃PO₄. Their thermal stability, microstructure, and proton conductivity were investigated under the conditions for PEM fuel cell operation. TGA–DSC analysis indicated that these membranes are thermally stable up to 180 °C. Scanning electron microscope (SEM) micrographs show that the membranes are dense. A proton conductivity of 1.6×10⁻³ S/cm was observed at 100 °C in a dry atmosphere for a sample with 0.5 mol GPTS and 1 mol H₃PO₄ in 1 mol Si, representing the highest proton conductivity in anhydrous state among PEMs ever reported. In an environment with 15% relative humidity (RH), the proton conductivity increased to 3.6×10⁻² S/cm at 120 °C. The proton conductivity increases with H₃PO₄ contents and relative humidity. The hybrid inorganic–organic materials can be readily fabricated in membrane form with thickness as thin as 20 μm on porous electrodes; they have great potential to be used as the electrolytes for high-temperature PEM fuel cells.     

Reversible H2 storage using a SAPO-34 zeolite layer

A SAPO-34 zeolite membrane was made essentially impermeable to high-pressure hydrogen at room temperature by adsorbing methanol in the SAPO-34 layer. Hydrogen permeance decreased three orders of magnitude when the methanol feed activity was 0.1, and it decreased more than six orders of magnitude when the methanol feed activity was higher than 0.85 at 293 K. The hydrogen permeance at 293 K was below 10⁻¹⁴ mol/m² s Pa for at least five days for a H₂ feed pressure of 6.6 MPa. At higher temperatures, methanol desorbed and the H₂ flux increased. The hydrogen permeance could be controlled by the activity of the methanol on the feed side. These results demonstrate that the SAPO-34 membrane had low fluxes through defects, and H₂ flow through these defects was blocked by capillary condensation of methanol at high methanol activities.     

Reduction of nitrite by sulfamic acid and sodium azide from aqueous solutions treated by gliding arc discharge

Nitrous and nitric acids form in aqueous solutions exposed to a gliding arc discharge burning in humid air. The anions interfere when the concentration of particular solutes such as pollutants must be determined. In particular they falsify the COD measurements and spectral investigations and thus the efficiency of the plasma treatment in pollutant abatement. The nitrite anions must be thus removed, which require specific reagents. The influence of parameters such as solution pH and [reducers]/[NO₂⁻] ratio on the reduction reaction was evaluated. The reduction of nitrite into N₂ either by sulfamic acid or sodium azide is a first-order pH-dependant reaction with regard to nitrite and reducers (k₁ = 2.93 × 10⁻¹ m³ kmol⁻¹ s⁻¹; k₂ = 6.21 × 10⁻¹ m³ kmol⁻¹ s⁻¹, respectively). Sodium azide is thus more reactive than sulfamic acid.     

Catalyzing a cycloaddition with molecularly imprinted polymers obtained via immobilized templates

Polymeric catalysts to be applied in the Diels–Alder cycloaddition of hexachlorocyclopentadiene and maleic acid have been prepared via molecular imprinting with template molecules immobilized on silica particles. These enzyme mimicking polymers exhibit specific catalytic effects compared to non-imprinted control polymers or polymer-free solutions. It could be demonstrated that the activity of the molecularly imprinted material rises when increasing the temperature. By this means, the reduction of the activation energy (as expected for catalysts) from 63 to 55 kJ mol⁻¹ could be observed. Furthermore, the reaction was characterized based on the Michaelis–Menten model. For the diene compound a Michaelis constant of K_M=5.8 mmol l⁻¹ and an effective reaction rate of r_max,eff=0.4 μmol l⁻¹ s⁻¹, leading to a reaction rate constant k_eff=1.1×10⁻³ s⁻¹, were determined.     

A photocatalytic membrane reactor for gas-phase reactions using porous titanium oxide membranes

Photocatalytic membrane reactors using porous titanium oxide membranes having pore sizes of several nanometers were utilized for a gas-phase reaction of methanol. Air mixed with methanol (MeOH) vapor, the concentration of which was controlled in the range of 500–6000 ppm, was fed to the photocatalytic membrane reactor in the range of 50–500 cm³/min using several types of flow patterns. Photocatalysis with membrane permeation resulted in a large decomposition rate, compared to photocatalysis without membrane permeation. The characteristics of the reaction such as decomposition ratio of MeOH, the conversion of the decomposed MeOH to CO₂ and H₂O were found to be a function of the residence time in the reactor. The photocatalytic reaction was analyzed based on pseudo-first-order kinetics to ascertain its simplicity, and the fitted curves were found to be in a relatively good agreement with the experimental data. Apparent rate constants with and without membrane permeation were 2.5 and 1.5×10⁻⁶ m s⁻¹, respectively, indicating that the performance of the photocatalytic reaction system with membrane permeation was enhanced.     

Decomposition of NO over Cu-AITS-1 zeolites

H-AITS-1 zeolite with Si/Ti = 50 and Si/Al = 50 was employed in preparing catalyst samples by ion-exchange and impregnation with a copper nitrate solution to obtain 0.24–1.15 wt.% and 1.5, 2 and 2.5 wt.% Cu loading, respectively. The catalytic properties for the NO decomposition were compared with that of Cu-ZSM-5 (Si/Al = 25 with 2 wt.% Cu loading) and similarity was found between the AITS-1 based samples and Cu-ZSM-5. Due to the higher acidity, the activity at 500°C per total copper atoms (an apparent turnover frequency, TOF) was significantly higher over Cu based AITS-1 samples being 2–3 × 10⁻³ s⁻¹ as compared to 1 × 10⁻³ s⁻¹ measured on Cu-ZSM-5. For the ion-exchanged Cu-AITS-1 there was an increase in TOF with increasing copper content, whereas on the impregnated samples a decrease in TOF was found. On all catalysts there was a maximum in the NO conversion at 500–550°C. The amount of NO per copper atom measured by temperature programmed desorption (TPD) was about the same as that on Cu-ZSM-5 and the features of the TPD were also similar. At the first contact of the catalyst at 500°C with the 2 vol% NO/Ar gas a transient N₂O formation and a considerable delay in the O₂ formation was observed. This could, however, be reproduced only on fresh catalyst, while all further transients showed different but reproducible features using the same sample.     

Electrodeposition and dissolution of yttrium-hexacyanoferrate layers

The electrodeposition and dissolution of yttrium-hexacyanoferrate [YHCNFe(II)] were investigated by electrochemical quartz crystal microbalance technique (EQCM). The electrodeposition was carried out by potential cycling or stepping from solutions of Y(NO₃)₃ and K₃[Fe^III(CN)₆] of different concentrations. The ratio of the reactants was also varied. No deposition was found in dilute solutions (c < 10⁻³ mol dm⁻³). The increase of concentrations led to an intense deposition of YHCNFe(II) in the course of reduction of [Fe^III(CN)₆]³⁻. At high concentrations of the reactants a coagulation deposition of YHCNFe(III) at open-circuit has also been detected. During the reduction the first phase is the nucleation which requires saturation or oversaturation in respect to the reacting species near the gold surface. The growth phase is much faster than the formation of nuclei, and its rate depends on the concentration and the concentration ratio of the species. The composition of the deposits has been determined by total reflection X-ray fluorescence (TXRF) spectrometry. From the molar ratio of atomic constituents (K, Y and Fe) of the slightly soluble deposit (solubility: 5 × 10⁻⁵ mol dm⁻³) formed after reduction of Fe(III) a formula K_0.46Y_1.18[Fe^II(CN)₆] can be derived. This value is in good accordance with the molar mass calculated from the results of EQCM experiments which also revealed that the deposit contains ca. 2 mol H₂O/mol YHCNFe(II). The solubility of YHCNFe(III) is substantially higher (s = 2 × 10⁻³ mol dm⁻³), and according to the results of TXRF measurements, its composition is Y[Fe^III(CN)₆]. The reoxidation of YHCNFe(II) takes place in two steps. The first one is a partial oxidation which is accompanied by the desorption of K⁺ ions from the layer. During further oxidation a fast dissolution occurs due to the high solubility of YHCNFe(III).     

Voltammetric behavior study of folic acid at phosphomolybdic-polypyrrole film modified electrode

The electrochemical behavior of folic acid at the Keggin-type phosphomolybdate (PMo₁₂) doped polypyrrole (PPy) film modified glassy carbon electrode (PMo₁₂-PPy/GCE) was studied. PMo₁₂ doped PPy modified electrodes were achieved during the electrochemical preparation of the polymer films in aqueous solution. The redox behavior of the modified electrode was described by cyclic voltammetry. The electrochemical behavior of folic acid at PMo₁₂-PPy/GCE was studied by 0.5 order differential voltammetry. Numerous factors affecting the reduction peak currents of folic acid at PMo₁₂-PPy/GCE were optimized to maximize the sensitivity. The results showed that folic acid had high inhibitory activity toward the reduction of modified electrode in 0.01 M H₂SO₄. The reduction peak currents were directly proportional to the concentration of folic acid from 1.0 × 10⁻⁸ to 1 × 10⁻⁷ M with correlation coefficient of 0.9976, a detection limit of 1.0 × 10⁻¹⁰ M of folic acid was estimated. From the inhibitory effect of folic acid on PMo₁₂-PPy/GCE, the apparent formation constant of folic acid with the modified film was estimated. This modified electrode showed excellent sensitivity and stability for the determination of folic acid. The response mechanism of folic acid at PMo₁₂-PPy/GCE was discussed in detail.     

Influence of operating parameters on photocatalytic degradation of phenol in UV/TiO2 process

The use of hydrogen peroxide (H₂O₂) for improved photocatalytic degradation of phenol in aqueous suspension of commercial TiO₂ powders (Degussa P-25) was investigated. Photodegradation was compared using direct photolysis (UV alone), H₂O₂/UV, TiO₂/UV, and H₂O₂/TiO₂/UV processes in a batch reactor with high-pressure mercury lamp irradiation. The effects of operating parameters such as catalyst dosage, light intensity, pH of the solution, the initial phenol, and H₂O₂ concentrations on photodegradation process were examined. It was shown that photodegradation using H₂O₂/TiO₂/UV process was much more effective than using either H₂O₂/UV or TiO₂/UV process. The effect of the initial phenol concentration on TOC removal was also studied, demonstrating that more than 8 h was required to completely mineralize phenol into water and carbon dioxide. For all the four oxidation processes studied, photodegradation followed the first-order kinetics. The apparent rate constants with 400-W UV ranged from 5.0 × 10⁻⁴ min⁻¹ by direct photolysis to 1.4 × 10⁻² min⁻¹ using H₂O₂/TiO₂/UV process. The role of H₂O₂ on such enhanced photodegradation of phenol in aqueous solution was finally discussed.