Advanced treatment by anaerobic process followed by aerobic membrane bioreactor for effluent reuse in paper mill industry.

The operation of an activated sludge process at a paper mill (AIPM) in Hedera, Israel, was often characterized by disturbances. As part of a research and development project, a study on new biological treatment was initiated. The study included the operation of three pilot units: a. anaerobic treatment by upflow anaerobic sludge blanket (UASB); b. aerobic treatment by two pilot units including activated sludge and membrane bioreactor (MBR), which have been operated in parallel for comparison reasons. The pilot plant working on anaerobic treatment performed COD reduction from 2,365 to 755 mg/L, expressed as average values. Based on the pilot study, a full scale anaerobic treatment system has been erected. During a period of 100 days, after achieving steady state, the MBR system provided steady operation performance, while the activated sludge produced effluent characterized by oscillatory qualities. The following results, based on average values, indicate much lower suspended solids concentrations in the MBR effluent, 2.5 mg/L, as compared to 25 mg/L in the activated sludge. The ability to develop and maintain a concentration of over 11,000 mg/L of mixed liquor volatile suspended solids in the MBR enabled an intensive bioprocess at relatively high cell residence time. This study demonstrates that the anaerobic process, followed by aerobic MBR can provide effluent of high quality which can be considered for economic reuse in the paper mill industry.     

Comparison of the behaviour of selected micropollutants in a membrane bioreactor and a conventional wastewater treatment plant.

Micropollutants as pharmaceutical active compounds (PhACs), residuals of personal care products or endocrine disrupting chemicals are of increasing interest in water pollution control. In this context the removal efficiencies of sewage treatment plants (STPs) are of importance, as their effluents are important point sources for the release of those substances into the aquatic environment. Activated sludge based wastewater treatment is the worldwide prevalently used treatment technique. In conventional plants the separation of treated wastewater and sludge occurs via sedimentation. A new development is the application of membrane technology for this separation step. The studies focus on the influence of the solids retention time (SRT) on the removal efficiency, as the SRT is the most important parameter in the design of STPs. A conventional activated sludge plant (CASP) and a membrane bioreactor (MBR) were operated at different SRTs. The substances selected are the antiepileptic carbamazepine, the analgesics diclofenac and ibuprofen, the lipid regulator bezafibrate, the polycyclic musks tonalide and galaxolide and the contraceptive 17alpha-ethinylestradiole. No significant differences in the removal efficiency were detected. Due to the absence of suspended solids in the MBR effluent, substances with high adsorption potential could be retained to slightly higher amounts.     

Membrane bioreactor (MBR) sludge inoculation in a hybrid process scheme concept to assist overloaded conventional activated sludge (CAS) process operations

This study analyzes the effect of inoculating membrane bioreactor (MBR) sludge in a parallel-operated overloaded conventional activated sludge (CAS) system. Modelling studies that showed the beneficial effect of this inoculation were confirmed though full scale tests. Total nitrogen (TN) removal in the CAS increased and higher nitrate formation rates were achieved. During MBR sludge inoculation, the TN removal in the CAS was proven to be dependent on MBR sludge loading. Special attention was given to the effect of inoculation on sludge quality. The MBR flocs, grown without selection pressure, were clearly distinct from the more compact flocs in the CAS system and also contained more filamentous bacteria. After inoculation the MBR flocs did not evolve into good-settling compact flocs, resulting in a decreasing sludge quality. During high flow conditions the effluent CAS contained more suspended solids. Sludge volume index, however, did not increase. Laboratory tests were held to determine the threshold volume of MBR sludge to be seeded into the CAS reactor. Above 16-30%, supernatant turbidity and scum formation increased markedly.     

投加氢氧化铁对膜生物反应器性能的改善

向浸没式膜生物反应器中投加氢氧化铁絮体,经过驯化和培养,形成生物铁污泥,以提高膜生物反应器的处理效果,减缓膜污染。从对模拟印染废水的处理效果来看,生物铁污泥MBR和普通污泥MBR对COD的去除率分别为93％和91％,对废水染料的去除率分别为92％和85％;同时,通过高差以及污泥照片的测定和观察,可以看出生物铁污泥对于防治膜污染起到了重要的作用。     

Comparison of linear alkylbenzene sulfonates removal in conventional activated sludge systems and membrane bioreactors.

The potential of a membrane bioreactor (MBR) and a conventional activated sludge (CAS) system to remove polar micropollutants was evaluated using linear alkylbenzene sulfonates (LAS) as model components. Removal efficiencies over 97% were achieved in both reactor systems. The appearance of biological breakdown metabolites and the respirometric response of the sludges to LAS addition indicated that LAS removal was due to biodegradation, rather than sorption phenomena. The effect of operational variables, such as hydraulic retention time, LAS composition and hydrophobicity of the membrane used in the MBR, was negligible in the range tested. A stepwise increase in LAS influent concentration resulted in higher residual effluent concentrations but did not change the procentual removal efficiency. Because an increase in LAS and SPC effluent concentration occurred to a larger extent in the CAS than in the MBR under similar operating conditions, MBRs may turn out to be be more robust with respect to biological degradation of micropollutants than CAS.     

Integration of performance,molecular biology and modeling to describe the activated sludge process

To study process performance and population dynamics in activated sludge, a pilot-scale Membrane Bioreactor (MBR) was installed in a municipal wastewater treatment plant (Aubergenville, France). Since no solids losses occur in the MBR effluent, the sludge residence time (SRT) can be: i) easily controlled by means of the sludge withdrawal, and ii) dissociated from the hydraulic residence time (HRT). A complete characterization of this activated sludge system was performed at three sludge ages (5, 10 and 20 days). Raw and treated wastewater quality, as well as sludge concentration, was analyzed, nucleic probe analysts was performed to determine the heterotrophic and nitrifier populations, and the results were compared to the output from a multispecies model that integrates substrate removal kinetics and soluble microbial products (SMP) production/consumption. This paper presents an integrated analysis of the activated sludge process based on chemical, molecular biology, and mathematical tools. The model was able to describe the MBR system with a high degree of accuracy, in terms of COD removal and nitrification, as well as sludge production and population dynamics through the ratio of active nitrifters/bacteria. Both steady-state and transient conditions could be described accurately by the model, except for technical problems or sudden variations in the wastewater composition.     

Development of an integrated membrane process for water reclamation.

An integrated membrane process (IMP) comprising a membrane bioreactor (MBR) and a reverse osmosis (RO) process was developed for water reclamation. Wastewater was treated by an MBR operated at a sludge retention time (SRT) of 20 days and a hydraulic retention time (HRT) of 5.5 h. The IMP had an overall recovery efficiency of 80%. A unique feature of the IMP was the recycling of a fraction of RO concentrate back to the MBR. Experimental results revealed that a portion of the slow- and hard-to-degrade organic constituents in the recycle stream could be degraded by an acclimated biomass leading to an improved MBR treatment efficiency. Although recycling concentrated constituents could impose an inhibitory effect on the biomass and suppress their respiratory activities, results obtained suggested that operating MBR (in the novel IMP) at an F/M ratio below 0.03 g TOC/g VSS.day could yield an effluent quality comparable to that achievable without concentrate recycling. It is noted in this study that the novel IMP could achieve an average overall TOC removal efficiency of 88.940% and it consistently produced product water usable for high value reuse applications.     

Enhanced nutrient removal MBR system with chemical addition for low effluent TP

A pilot study was conducted to test an membrane bioreactor (MBR) process for combined biological and chemical P removal to achieve a very low effluent total phosphorus (TP) concentration of 0.025 mg P/L. With the data from the pilot test, a simulation study was performed to demonstrate that: (1) the pilot system behaviour (effluent quality, MLSS, etc.) can be modelled accurately with an activated sludge model combined with a chemical precipitation model; and (2) with the calibrated model, simulation scenarios can be performed to further understand the pilot MBR process, and provide information for optimizing design and operation when applied at full-scale. Results from the pilot test indicated that the system could achieve very low effluent TP concentration through biological P removal with a limited chemical addition, and chemical addition to remove P to very low level did not affect other biological processes, i.e., organic and nitrogen removal. Simulation studies indicate that the process behaviour can be modelled accurately with an activated sludge model combined with a chemical precipitation model, and the calibrated model can be used to provide information to optimize system design and operation, e.g., chemical addition control under dynamic loading conditions is important for maintaining biological P removal.     

Review on the fate of organic micropollutants in wastewater treatment and water reuse with membranes

A brief review of the fate of micropollutants in membrane-based wastewater treatment due to sorption, stripping, biological degradation/transformation and membrane separation is discussed, to give an overview of these technologies due to the growing importance for water reuse purposes. Compared with conventional activated sludge treatment (CAS) micropollutant removal in membrane bioreactor (MBR) is slightly improved due to complete suspended solids removal and increased sludge age. For discharge to sensitive receiving waters advanced treatment, such as post-ozonation or activated carbon adsorption, is recommended. In water reuse plants nanofiltration (NF) and reverse osmosis (RO) efficiently reject micropollutants due to size exclusions as well as electrostatic and hydrophobic effects reaching potable quality. To remove micropollutants fully, additionally post-ozone or the addition of powdered activated carbon (PAC) have to be applied, which in parallel also reduce NDMA precursors. The concentrate has to be treated if disposed to sensitive receiving waters due to its high micropollutant concentration and ecotoxicity potential. The present review summarizes principles and capabilities for the most important membrane-based applications for wastewater treatment, i.e. porous membranes in MBRs (micro- or ultrafiltration) and dense membrane applications (NF and RO) for water reuse.     

Relevance of the sludge retention time (SRT) as design criteria for wastewater treatment plants for the removal of endocrine disruptors and pharmaceuticals from wastewater.

Wastewater treatment plants (WWTPs) represent a significant source for the input of micro pollutants as endocrine disruptors (EDs) or pharmaceutically active compounds (PhACs) into the aquatic environment. Treatment efficiency of WWTPs often is reported, taking into account only inflow and effluent concentrations without further specification of the WWTP investigated. In order to allow comparison and evaluation of the removal efficiency of different layouts and concepts in wastewater treatment, additional information like the sludge retention time (SRT) and sludge load (F/M ratio) are necessary. Presented results from different WWTPs show correlation of removal of EDs and PhACs to the SRT. Compared to WWTPs with high F/M ratio implementation of the nitrification process on WWTPs results in a significant increase of the removal efficiency for EDs and PhACs. This paper describes an approach to determine comparable removal rates for different activated sludge systems based on mass balance and SRT.     

Biomass adaptation to complex substrate degradation in membrane bioreactors: appropriated operating conditions.

The aim of this work is to analyse the biological performances of two immersed membranes bioreactors focusing on the biomass adaptation to complex substrate degradation and the performance in term of permeate quality. Two influents were selected: a synthetic complex influent (acetate/Viandox, MBR1) and a real seafood processing wastewater (surimi product, MBR2). The MBR systems were operated for long periods without any sludge extraction except for sampling. Organic matter removal, sludge production and quality of the treated wastewater were analysed and studied. COD removal efficiencies after a period of biomass adaptation were higher than 97% and 95% for the synthetic and real wastewater respectively. In both cases, the COD of the treated wastewater was lower than 50 mg.L(-1). In spite of salt concentration in the real wastewater a biomass adaptation process occurs. In the overall operational period, a 0.058 gCOD P.gCOD T(-1) and a 0.12 gCOD P.gCOD T(-1) observed sludge yields were obtained for the MBR1 and MBR2 respectively. These values are approximately 5 to 10 times lower than those measured in conventional activated sludge process. These results showed that the presence of particular and some of non-easily degradable compounds in the influent of MBR2 didn't limit the performance of MBR in term of COD removal achieved. The results have also confirmed the excellent permeate quality for water reuse from MBRs systems.     

Design and performance of BNR activated sludge systems with flat sheet membranes for solid-liquid separation.

The use of immersed membranes for solid-liquid separation in biological nutrient removal activated sludge (BNRAS) systems was investigated at lab scale. Two laboratory-scale BNR activated sludge systems were run in parallel, one a MBR system and the other a conventional system with secondary settling tanks. Both systems were in 3 reactor anaerobic, anoxic, aerobic UCT configurations. The systems were set up to have, as far as possible, identical design parameters such as reactor mass fractions, recycles and sludge age. Differences were the influent flow and total reactor volumes, and the higher reactor concentrations in the MBR system. The performances of the two systems were extensively monitored and compared to identify and quantify the influence of the membranes on system response.The MBR UCT system exhibited COD, FSA, TKN, TP and TSS removals that were consistently equivalent or superior to the conventional system. Better P removal in the MBR was attributed to lower observed P uptake in the anoxic zone. High nitrate loads to the anoxic reactor appeared to be the determining factor in stimulating P uptake.The MBR UCT system had a greater sludge production than the conventional system. This was partly attributable to the retention of all solids in the MBR reactor. For steady state design this increase is accommodated by increasing the influent unbiodegradable particulate COD fraction. Additionally an attempt was made to determine the Alpha values in the oxygen transfer rate.This paper briefly summarises and compares the results from both systems, and the conclusions that can be drawn from these results.     

Rapid and comprehensive indicator for evaluation of performance of treatment processes and of river waters.

Naturally occurring UV active compounds, commonly present in almost all source waters, can be rapidly monitored by their ultraviolet absorbance at 260 nm (E260). Herein, the extent of correlation between the E260 and the removal efficiency of the hazardous contaminants, endocrine disrupters and dioxins, were investigated using various treatment and river source waters. The detection of various types of hazardous contaminants using sophisticated analytical methods, such as high resolution gas chromatography (HRGC)/high resolution mass spectrometry (HRMS) and high performance liquid chromatography (HPLC)/inductively coupled plasma (ICP)/mass spectrometry (MS), as well as various short-term bioassays, can require hours or even days for results to be obtained. The removal of the E260 correlated well with those of individual contaminants, such as endocrine disruptor chemicals and dioxins, with the various treatment processes employed. In the plots of the endocrine disrupters against the DOC/E260, a correlation was found with the endocrine activity of the Korean/Japanese river waters employed in this study.     

Removal of typical endocrine disrupting chemicals by membrane bioreactor: in comparison with sequencing batch reactor

The removal of endocrine disrupting chemicals (EDCs) by a laboratory-scale membrane bioreactor (MBR) fed with synthetic sewage was evaluated and moreover, compared with that by a sequencing batch reactor (SBR) operated under same conditions in parallel. Eight kinds of typical EDCs, including 17β-estradiol (E2), estrone (E1), estriol (E3), 17α-ethynilestradiol (EE2), 4-octylphenol (4-OP), 4-nonylphenol (4-NP), bisphenol A (BPA) and nonylphenol ethoxylates (NPnEO), were spiked into the feed. Their concentrations in influent, effluent and supernatant were determined by gas chromatography-mass spectrometry method. The overall estrogenecity was evaluated as 17β-estradiol equivalent quantity (EEQ), determined via yeast estrogen screen (YES) assay. E2, E3, BPA and 4-OP were well removed by both MBR and SBR, with removal rates more than 95% and no significant differences between the two reactors. However, with regard to the other four EDCs, of which the removal rates were lower, MBR performed better. Comparison between supernatant and effluent of the two reactors indicated that membrane separation of sludge and effluent, compared with sedimentation, can relatively improve elimination of target EDCs and total estrogenecity. By applying different solids retention times (SRTs) (5, 10, 20 and 40 d) to the MBR, 10 and 5 d were found to be the lower critical SRTs for efficient target EDCs and EEQ removal, respectively.     

Removal of inhibitory phenolic compounds by biological activated carbon coupled membrane bioreactor.

Phenolic compounds cause problems for conventional treatments due to their toxic and inhibitory properties. This work investigated the treatability of phenolic compounds by using two membrane-bioreactor systems, namely: activated sludge coupled with MBR (AS-MBR) and biological granular activated carbon coupled with MBR (BAC-MBR). Initially, the system was fed with phenol (500 mg/L) followed by adding 2,4-dichlorophenol (2,4-DCP). Phenol, 2,4-DCP, TOC and COD removal were higher than 98.99% when the organic load ranged between 1.80 and 5.76 kg/m3.d COD. In addition to MBR system development, removal mechanisms were also investigated. Relatively low values of phenol adsorption of GAC and biomass, and high maximum substrate removal rates obtained from a biokinetic experiment, proved that the removals were mainly due to biodegradation. Analysis of sludge indicated a significant difference in the sludge characteristics of the two reactors. The high EPS content in BAC-MBR led to higher viscosity and poor sludge settling properties. The relationship between sludge properties and EPS components revealed that settleability had no direct correlation with EPS, though it was better correlated to protein/carbohydrate ratios.     

Removal of trace organic chemical contaminants by a membrane bioreactor

Emerging wastewater treatment processes such as membrane bioreactors (MBRs) have attracted a significant amount of interest internationally due to their ability to produce high quality effluent suitable for water recycling. It is therefore important that their efficiency in removing hazardous trace organic contaminants be assessed. Accordingly, this study investigated the removal of trace organic chemical contaminants through a full-scale, package MBR in New South Wales, Australia. This study was unique in the context of MBR research because it characterised the removal of 48 trace organic chemical contaminants, which included steroidal hormones, xenoestrogens, pesticides, caffeine, pharmaceuticals and personal care products (PPCPs). Results showed that the removal of most trace organic chemical contaminants through the MBR was high (above 90%). However, amitriptyline, carbamazepine, diazepam, diclofenac, fluoxetine, gemfibrozil, omeprazole, sulphamethoxazole and trimethoprim were only partially removed through the MBR with the removal efficiencies of 24-68%. These are potential indicators for assessing MBR performance as these chemicals are usually sensitive to changes in the treatment systems. The trace organic chemical contaminants detected in the MBR permeate were 1 to 6 orders of magnitude lower than guideline values reported in the Australian Guidelines for Water Recycling. The outcomes of this study enhanced our understanding of the levels and removal of trace organic contaminants by MBRs.     

Effect of ozone, chlorine and hydrogen peroxide on the elimination of colour in treated textile wastewater by MBR.

In treating textile wastewater, the application of membrane bioreactor (MBR) technology showed high efficiency in COD and BOD5 removal. However, insufficient colour removal was achieved for possible reuse. The aim of the work presented in this paper was to test the performance of chemical advanced oxidation on the elimination of the colour downstream of an MBR. To improve the quality of the membrane bioreactor effluent three different oxidation treatments were tested at lab-scale: ozonation, chlorination and hydrogen peroxide oxidation. Colour, COD and BOD5 were controlled in order to assess the effectiveness of each process. For chlorination, even with 250 mg/L (active chlorine) only 80% colour removal (SACin = 14; SACout = 2.8) was achieved which is considered unsatisfactory. For hydrogen peroxide, the colour removal was even poorer; it was just 10% at a concentration of 250 mg/L. In contrast, good results were obtained by ozonation. By using only 38 mg/L within 20 minutes, it was possible to achieve the reuse recommendation with a satisfactory colour removal of 93% (SACin = 14; SACout = 0.98). The results showed that ozonation was the most promising method.     

Comparative study of MBR and activated sludge in the treatment of paper mill wastewater.

The study was based on a full scale activated sludge plant (AS) compared to a parallel operated pilot membrane bioreactor (MBR) with flat sheets membranes. Both systems received their influent from an anaerobic bioreactor treating paper mill wastewater. MBR produced an effluent of much better quality than AS in terms of suspended solids, containing 1 mg/L or less in 80% of the monitoring time, while the AS effluent contained 12 mg/L. This could save the necessity of further treatment by filtration in the case of MBR. Other effluent quality parameters, such as organic matter (COD and BOD), phosphorus and ammonia nitrogen, did not indicate substantial differences between AS and MBR. Calcium carbonate scaling and formation of a bacterial layer on the membrane caused severe flux reduction. The membrane blockage because of scaling and biofouling proved to be very serious, therefore, it required proper and more complicated maintenance than the AS system. This study leads to the conclusion that in the case of paper mill wastewater, after anaerobic biotreatment, if there is no need for excellent effluent quality in terms of suspended solids, the replacement of the AS by the MBR would not be strongly justified, mainly because of maintenance cost.     

Treatment of winery wastewaters in a membrane submerged bioreactor.

Wine production is seasonal, and thus the wastewater flow and its chemical oxygen demand (COD) concentrations greatly vary during the vintage and non-vintage periods, as well as being dependant on the winemaking technologies used, e.g. red, white or special wines production. Due to this seasonal high variability in terms of organic matter load, the use of membrane biological reactors (MBR) could be suitable for the treatment of such wastewaters. MBR offers several benefits, such as rapid start up, good effluent quality, low footprint area, absence of voluminous secondary settler and its operation is not affected by the settling properties of the sludge. A pilot scale hollow fibre MBR system of 220 L was fed by adequately diluting white wine with tap water, simulating wastewaters generated in wineries. The COD in the influent ranged between 1,000 and 4,000 mg/L. In less than 10 days after the start up, the system showed a good COD removal efficiency. The COD elimination percentage was always higher than 97% regardless of the organic loading rate (OLR) applied (0.5-2.2 kg COD/m3 d), with COD concentrations in the effluent ranging between 20 and 100 mg/L. Although the biomass concentration in the reactor increased from 0.5 to 8.6 g VSS/L, the suspended solids concentration in the effluent was negligible. Apparent biomass yield was estimated in 0.14 g VSS/g COD.     

Pathogen removal efficiency from UASB + BF effluent using conventional and UV post-treatment systems.

The aim of this study was to verify the efficiency of removal of microorganisms in effluents of a Wastewater Treatment Plant (WWTP) comprising an association of a UASB reactor followed by three submerged aerated biofilters (BAF) and one tertiary filter. The WWTP designed to treat domestic wastewater from a population of 1,000 inhabitants showed high removal efficiency for organic matter and suspended solids. Helminth eggs were also efficiently removed from the tertiary effluent and were found in the sludge from the UASB reactor; however, removal of bacteria in this system was very low. To enhance the efficiency of the system, the effluent from tertiary filters was submitted to UV disinfection in a real scale reactor. Our results showed that UV irradiation was very effective at lowering the concentrations of E. coli, thermotolerant coliforms and coliphages to acceptable levels for agricultural reuse. Salmonella spp. and helminth eggs were seeded into the tertiary effluent before passing through the UV reactor. Salmonella was not found in the final effluent, but helminth eggs were not completely inactivated by UV irradiation and viable eggs were detected after 28 d of incubation.