Effect of HPMC on the quality of wheat-free bread made from carob germ flour-starch mixtures

Carob germ proteins have been shown to have functional properties similar to wheat gluten enabling formulation and production of yeast leavened gluten-free baked goods from a true dough rather than a stiff batter. The purpose of this research was to optimize the production of wheat-free bread containing carob germ flour, corn starch, NaCl, sucrose, hydroxypropyl methylcellulose (HPMC), and H(2)O. A key criterion was to formulate viscoelastic dough similar to wheat dough. To that end, response surface methodology (RSM) was used to determine optimal levels of carob germ flour, H(2)O, and HPMC. Components varied as follows: 4.94%-15.05% for carob germ flour, 0.05%-3.75% HPMC, and 65.25%-83.75% H(2)O (percents are on a flour basis, where carob germ flour in combination with maize starch equals 100%). Sucrose, NaCl, and yeast were held constant at 2%. Bread parameters evaluated were specific volume and crumb hardness, where the largest specific volume and the lowest value for crumb hardness were considered most desirable. The optimum formula as determined by RSM consisted of 7% carob germ flour, 93% maize starch, 2% HPMC, and 80% H(2)O with predicted crumb hardness of ~200 g of force and a specific volume of ~3.5 cm(3)/g. When proof time was optimized, a specific volume of ~5.6 ml/g and crumb hardness value of ~156 g of force was observed. Carob germ flour may be used as an alternative to wheat flour in formulating viscoelastic dough and high quality gluten-free bread. PRACTICAL APPLICATION: Celiac disease affects approximately 1% of the world's population. Sufferers of the disease must consume a gluten-free diet. Currently, gluten-free baked products are made from batters and lack the ability to be made from dough based systems which limits the overall processability and product variety. This research is aimed at the utilization of carob germ protein and its ability to form dough to produce an optimal gluten-free bread formulation. This will help to alleviate problems in processability and product variety associated with gluten-free baked goods.     

Physical properties of breads containing hydrocolloids stored at low temperature: II—Effect of freezing

Bread types such as dough samples (DB), semi-baked (SB) and full-baked (FB) breads were frozen stored for a week and further baked (DB or SB). Structure stabilizers such as xanthan (X), hydroxypropylmethylcellulose (HPMC), guar gum (GG) or locust bean gum (LB) were also added to the dough. Baking stage is important for bread quality after storage; additionally hydrocolloids provide stability in many frozen foods. Fresh bread samples were prepared for comparison. Yield in baked product, dough characteristics, specific volume, porosity, textural properties of both crumb/crust, moisture content of crumb/crust and finally crust thickness and colour were measured. Data grouping was performed using PCA analysis and correlations among the properties measured were found. X and LB addition resulted in the most stable dough, since strength and dough extensibility change during storage was low. Hydrocolloid stabilizers’ (HS) influence on final bread characteristics was more pronounced in DB and SB breads. Crust moisture content was higher in SB breads, and it reached values 11–19% higher in control and galactomannan-containing breads than in DB respective samples. Bread specific volume was highly correlated to the crumb moisture content, to the crumb/crust textural characteristics and to the yield in the baked product. It was not correlated to crust moisture content and thickness. Porosity and bread colour were not correlated to any of the other properties. Bread type and HS selection are important factors for improving stability during storage.     

Influence of yeast and vegetable shortening on physical and textural parameters of frozen part baked French bread

The objective of this project was to study the influence of yeast and vegetable shortening on physical and textural parameters of frozen part baked French bread stored for 28 days and to produce a frozen part baked bread with physical and textural characteristics similar to those of the fresh one. Four formulations were used with different quantities of yeast and vegetable shortening. Dough was prepared by mixing all ingredients in a dough mixer at two speeds. After resting, the dough was divided into 60 g pieces, molded and proofed. The bread was partially baked for 7 min at 250°C, in a turbo oven. After cooling, it was frozen until the core temperature reached −18°C and stored at the same temperature up to 28 days. Once a week, samples were removed from the freezer to complete the baking process, without previous thawing. Mass, volume, water content, firmness, cohesiveness and springiness were measured 1 h after final baking. Resistance to extension and extensibility of dough were measured after mixing. Specific volume and chewiness were determined. Bread with higher yeast content presented a higher specific volume, whereas vegetable shortening reduced its crumb firmness and chewiness.     

新型保健食品——土豆面包的研制

研究了用土豆淀粉生产面包的较佳原料配比方案,分析了土豆淀粉对面包品质和面团品质的影响规律。结果表明,以土豆淀粉为主生产土豆面包是可行的,其生产用原料的较佳配比为:土豆淀粉60%、谷朊粉18%、小麦面粉22%。土豆淀粉的添加比例与面包的体积显著负相关;当添加比例小于50%时,随着土豆淀粉的添加比例的增大,面包的其它表观性状均有不同程度的好转。土豆淀粉的加入对面团品质影响较大:随着土豆淀粉比例的增大,评价值增大,吸水率下降,软化度先升后降。当土豆淀粉添加比例达90%时,不能形成面团。     

Emulsifiers: Effects on Quality of Fibre-Enriched Wheat Bread

Resistant starch (RS) is a nutritional ingredient commonly used in bread products as dietary fibre (DF). This ingredient presents similar physiological functions than those imparted by DF, promoting beneficial effects such as the reduction of cholesterol and/or glucose levels on blood. Quality improvement of bread containing RS, with an optimized combination of emulsifiers, will be useful in the development of new and healthy bakery products. The objective of this research was to analyse the effects of different emulsifiers on several quality parameters of dough and bread prepared with wheat flour partially substituted with resistant starch as a dietary fibre. A blend of wheat flour/maize-resistant starch (MRS; 87.5:12.5) with sodium chloride, ascorbic acid, α-amylase, compressed yeast and water was utilized. Emulsifiers were incorporated to formulations in different levels according to a simplex centroid design. The viscoelastic, textural and extensional properties of dough were analysed. Bread quality was evaluated throughout the gelatinization and retrogradation of starch, specific volume of loaves, and texture and firmness of bread crumb. The incorporation of 12.5% (w/w) of MRS to wheat flour caused an increase of 5% in water absorption. Stability decreases markedly (from 9.9 to 2.2 min) and the mixing tolerance index increased (from 79 to 35 UF). The sodium stearoyl lactylate (SSL)–diacetyl tartaric acid esters of monoglycerides (DATEM) mixture increased hardness and resistance to extension on dough, whilst dough containing Polysorbate 80 (PS80) was softer; nevertheless, both types of dough retained less CO₂. An optimized concentration of the three emulsifiers (0.24% SSL, 0.18% PS80, 0.08% DATEM, w/w) was obtained by surface response methodology. The bread prepared with this combination of emulsifiers presented a considerable specific volume with a very soft crumb.     

Rheological and Breadmaking Properties of Wheat Flours Supplemented with Octenyl Succinic Anhydride-Modified Waxy Maize Starches

The feasibility of emulsifying starches as bread improvers was investigated by incorporating starch sodium octenyl succinate (OSA-st), pre-gelatinized OSA-st and hydrolysed spray-dried OSA-st at 2.5, 5 and 10 % into wheat flour. Dough rheological properties (creep and recovery measurements; Mixolab, Alveograph) and bread quality parameters (specific loaf volume, crust and crumb colour, crumb moisture, crumb grain features, texture) were evaluated. The substituted flours, except hydrolysed OSA-st, significantly increased water absorption measured by Mixolab. The study on the rheological behaviour of doughs containing emulsifying starches, performed using a rheometer and an Alveograph, showed that OSA-st incorporation yielded strengthened dough, whereas pre-gelatinized and hydrolysed OSA-st addition led to more extensible dough. With regard to the thermal behaviour, investigated in water-limited systems by Mixolab, doughs prepared from pre-gelatinized OSA-st and hydrolysed OSA-st exhibited lower maximum peak torque, whilst all three examined starches increased cooking stability and decreased the setback value. Specific volumes of loaves baked from the substituted flours increased, and the highest effect was observed with pre-gelatinized OSA-st, which consequently produced bread crumbs with the largest mean gas cell area. The bread crumbs baked with octenyl succinate starches were whiter and softer. Although upon 1 day of storage no significant moisture retention capacity of emulsifying starches was noticed, the firmness values of OSA-st and pre-gelatinized OSA-st-supplemented bread crumbs, after 24 h of storage, were similar to or significantly lower than those of the control determined 2 h after baking. The obtained results indicate a requirement for further optimization of the octenyl succinate starch-supplemented doughs in terms of the combination of different types and levels of modified starches in order to obtain maximum bread quality.     

Dough and crumb grain changes during mixing and fermentation and their relation with extension properties and bread quality of yeasted sweet dough

Dough and crumb grain evolution of yeasted sweet dough, as affected by the combined effect of mixing (dough development) and fermentation times, and their relation to rheological properties and bread quality was studied. Structural changes of under or optimum developed dough, without fermentation, were related mainly to increments in extensibility (P > 95%), without a noticeable change in pH. At all mixing stages, fermentation duration increased R_m, whereas extensibility and pH decreased. When plotting R_m with bread specific volume, cell area, total cell area fraction or yellow crumb colour parameter (b*) simple mathematical models, with determination coefficients larger than 0.85 were obtained. Bread crumb image analysis showed that crumb cell size was not affected by mixing time, while fermentation duration had a direct influence on this parameter, increasing the proportion of the smallest and the largest crumb cells, without changing cell density, possibly as a result of Ostwald ripening, coalescence and separation‐redistribution mechanisms.     

Effects of Waxy Wheat Flour and Water on Frozen Dough and Bread Properties

ABSTRACT:  The quality of bread made from frozen dough is diminished by changes that occur during freezing. New cultivars of waxy wheat flour (WWF), containing less than 2% amylose, offer unique properties for the production of baked products. In this study, dough properties and bread quality were investigated at various levels of WWF (0% to 45% flour weight) and water (55% to 65%). Dough stickiness increased with higher levels of WWF and water. During frozen storage, dough with greater WWF and lower water had less change in stickiness. Maximum resistance to extension (MRE) decreased with higher WWF and water. Dough with greater WWF and less water had less change in extensibility after frozen storage. Dough with greater WWF and water was more extensible. Nuclear magnetic resonance (NMR) studies showed that frozen dough with higher WWF content had lower transverse relaxation ( T ₂) time of 9 to 11ms. After frozen storage, dough with higher WWF still showed lower T ₂. Dough with 15% WWF had higher yeast activity. Bread made from 15% and 30% WWF had higher volume in bread made from unfrozen and frozen dough. Bread firmness decreased with higher amounts of WWF and water. This research demonstrated that specific combinations of WWF and water produced a better quality of frozen dough and bread.     

Effect of flaxseed flour addition on physicochemical and sensory properties of functional bread

The importance of polyunsaturated fatty acids (PUFA) in health and nutrition is well recognised. Flaxseed (Linum usitatissimum) has recently gained a lot of attention as functional food because of its unique nutrient profile. In the present work efforts were made to develop omega-3 enriched functional bread using raw and roasted ground flaxseed flour. Initially optimisation of each bread ingredient viz., salt, sugar, and shortening, GMS, yeast and water was carried out on the basis of sensory overall acceptability score. The standardised bread was incorporated with raw and roasted ground flaxseed (5, 10, and 15 g/100 g) flour. The effect of flaxseed incorporation on bread dough rheology parameters viz., dough stickiness and water absorption was studied. Increase in water absorption and dough stickiness was observed with increased flaxseed level. Further breads were evaluated for sensory parameters, colour and texture. The crumb softness increased with increase in flaxseed level. Bread was optimised at 10(g/100 g) flaxseed level based on sensory evaluation.     

Techno‐functional properties of wheat flour‐resistant starch mixtures applied to breadmaking

Resistant starch can be used to reduce the availability of carbohydrates in baked products. In this study, the effect of type 4 resistant wheat starch (RS₄) on wheat flour dough and breads was evaluated. Wheat flour was substituted by RS₄ at 10%, 20% and 30% w/w (RS10, RS20 and RS30, respectively). Rheological and thermal behaviours of dough were evaluated. Besides, bread quality, starch digestibility and bread staling were analysed. All substituted dough exhibited viscoelastic behaviour but lower elastic and viscous moduli. Regarding to bread quality, specific volume and crumb texture were negatively affected in samples with RS₄. However, all samples were technologically acceptable. During storage, crumb hardening was observed in breads without and with RS₄ but amylopectin retrogradation was not particularly affected. The in vitro digestibility of bread with RS showed a lower release of reducing sugars and a lower estimated glycaemic index, suggesting a healthier profile for these breads.     

Optimization of ingredients and baking process for improved wholemeal oat bread quality

Baking technology for tasty bread with high wholemeal oat content and good texture was developed. Bread was baked with a straight baking process using whole grain oat (51/100 g flour) and white wheat (49/100 g four). The effects of gluten and water content, dough mixing time, proofing temperature and time, and baking conditions on bread quality were investigated using response surface methodology with a central composite design. Response variables measured were specific volume, instrumental crumb hardness, and sensory texture, mouthfeel, and flavour. The concentration and molecular weight distribution of β-glucan were analysed both from the flours and the bread. Light microscopy was used to locate β-glucan in the bread. Proofing conditions, gluten, and water content had a major effect on specific volume and hardness of the oat bread. The sensory crumb properties were mainly affected by ingredients, whereas processing conditions exhibited their main effects on crust properties and richness of the crumb flavour. β-glucan content of oat bread was 1.3/100 g bread. The proportion of the highest molecular weight fraction of β-glucan was decreased as compared with the original β-glucan content of oat/wheat flour. A great part of β-glucan in bread was located in the large bran pieces.     

Wheat starch structure–function relationship in breadmaking: A review

Bread dough and bread are dispersed systems consisting of starch polymers that interact with other flour components and added ingredients during processing. In addition to gluten proteins, starch impacts the quality characteristics of the final baked product. Wheat starch consists of amylose and amylopectin organized into alternating semicrystalline and amorphous layers in granules that vary in size and are embedded in the endosperm protein matrix. Investigation of the molecular movement of protons in the dough system provides a comprehensive insight into granular swelling and amylose leaching. Starch interacts with water, proteins, amylase, lipids, yeast, and salt during various stages of breadmaking. As a result, the starch polymers within the produced crumb and crust, together with the rate of retrogradation and staling due to structural reorganization, moisture migration, storage temperature, and relative humidity determines the final product's textural perception. This review aims to provide insight into wheat starch composition and functionality and critically review recently published research results with reference to starch structure–function relationship and factors affecting it during dough formation, fermentation, baking, cooling, and storage of bread.     

Selected Structural Characteristics of HPMC-Containing Gluten Free Bread: A Response Surface Methodology Study for Optimizing Quality

Gluten free (GF) breads require a gluten replacement to provide structure and gas retaining properties in the dough and mimic the viscoelastic properties of gluten. Hydroxypropylmethylcellulose (HPMC), which forms thermoreversible gel networks on heating had proved the most effective in structuring baked products. Response surface methodology was used to optimize a GF bread formulation based on ingredients such as maize starch and rice flour, which are naturally GF. (HPMC) and water (W) were the predictor variables (factors) and loaf specific volume, crumb firmness, and overall acceptability were the dependent variables (responses) used to assess the product quality. The optimal formulation, determined from the data, contained 1.5 kg/100 kg HPMC and 88.7 kg/100 kg Water, corn starch-rice flour blend basis (sfb). The developed mathematical models for the measured responses could be successfully used for their prediction during baking. Shelf life study of the optimized formulation revealed that bread stored under modified atmosphere packaging (MAP) exhibited lower crumb firmness and moisture content values, thus remained softer through storage. Scanning electron microscopy of the crumb showed continuum matrix between starch and HPMC, in the optimized formulation, obtaining a more aerated structure.     

Bread staling: I.—Experimental study

Starting with a typical baker's dough, a model system was constructed in order to examine whether moisture re-distributed itself between the two principal components, gluten and starch, of crumb during ageing. Separation of the components of dough was achieved by ultra-centrifugation. It was estimated that up to 30% of the moisture associated with the gluten fraction, migrated to the starch during 120 h of storage of the baked system at 25°c. The rate of migration decreased approximately exponentially with time. Moisture from the gluten was also found to migrate to the starch during baking, but at an accelerated rate. The rate of moisture migration in the model system, both at 100 and 25°c, was consistent with a diffusion-controlled process involving migration of the gluten-released moisture to the gluten-starch interface. Experimental results show that staling of bread involves (in addition to the generally accepted retrogradation of the starch) an irreversible modification in the water structure of the gluten, leading to the formation of labile water, which becomes available for absorption by the incompletely gelatinised starch. Since the gluten forms the continuous matrix of the crumb, the modification results in a rigidification or firming process.     

Influence of Final Baking Technologies in Partially Baked Frozen Gluten‐Free Bread Quality

The effect of final baking in convection oven (FBC), microwave oven (FBM), and microwave oven with susceptor packaging material (FBMS) on partially baked (PB) frozen gluten‐free bread characteristics was investigated. Specific volume and crust color of loaves were measured at day 0. Bread moisture, water activity, and crumb and crust texture (at 15, 45, and 90 min after baking) were analyzed at day 0 and after 28 d of frozen storage (?18 °C). Volatile compounds from breads baked in convection oven or microwave oven with susceptor packaging material were also evaluated. Bread finally baked in convection oven or in microwave oven with susceptor packaging increased crust browning. Crumb and roll hardness increased with time after final baking (measured at 15, 45, 90 min) and after 28 d of frozen storage. Bread finally baked in microwave oven was the hardest, due to high water losses. At day 0, bread finally baked in convection oven had softer crumb than bread finally baked in microwave oven with susceptor packaging but, after 28 d of frozen storage, there were no differences between them. Moreover, FBC and FBMS rendered gluten‐free breads that could not be distinguished in a triangular test and had the same volatile compounds profile. In conclusion, FBMS could be an alternative to FBC.     

Application of Bifidobacteria as Starter Culture in Whole Wheat Sourdough Breadmaking

This investigation is aimed at developing a new cereal-based product, with increased nutritional quality, by using Bifidobacterium pseudocatenulatum ATCC 27919 as starter in whole wheat sourdough fermentation and evaluating its performance. Four different sourdough levels (5%, 10%, 15%, and 20% on flour basis) in bread dough formulation were analysed. The effects of the use of bifidobacteria in sourdough bread were comparatively evaluated with controls (yeast and/or chemically acidified sourdough with antibiotics). The sourdough and dough fermentative parameters analysed were pH, total titratable acidity, d/l-lactic and acetic acids. Bread performance was evaluated by specific volume, slice shape, crumb structure and firmness, crust and crumb colour, pH, total titratable acidity, and d/l-lactic and acetic acids, phytate, and lower myo-inositol phosphate contents. The sourdough breads showed similar technological quality to the control sample, with the exception of specific bread volume (decreased from 2.46 to 2.22 mL/g) and crumb firmness (increased from 2.61 to 3.18 N). Sourdough inoculated with bifidobacteria significantly increased the levels of organic acids in fermented dough and bread. The Bifidobacterium strain contributed to the fermentation process, increasing phytate hydrolysis during fermentation owing to the activation of endogenous cereal phytase and its own phytase, resulting in bread with significantly lower phytate levels (from 7.62 to 1.45 μmol/g of bread in dry matter). The inclusion of sourdough inoculated with bifidobacteria made possible the formulation of whole wheat bread with positive changes in starch thermal properties and a delay and decrease in amylopectin retrogradation.     

Starch affecting anti-staling agents and their function in freestanding and pan-baked bread

Anti-staling agents with different mechanisms were added to a normal white wheat bread to investigate the relation between bread staling, amylopectin retrogradation and water-related properties (i.e. water content and distribution between crumb and crust). Bread was baked both as pan-baked and freestanding loaves. The anti-staling agents maltogenic α-amylase, distilled monoglyceride and lipase had a direct influence on starch retrogradation, whereas gluten and waxy wheat flour diluted the amylopectin content or changed the ratio between amylose and amylopectin. The degree of staling was measured as the firmness and springiness, together with two new methods, crumbliness and cutability. In addition, the degrees of amylopectin retrogradation and amylose–lipid complex formation were analyzed by differential scanning calorimetry, and the water content, water loss and water migration were measured. The addition of α-amylase improved most staling parameters, although the changes were not as large as expected. Furthermore, monoglyceride and lipase increased the formation of amylose–lipid complexes, but only lipase gave better results regarding the specific volume and firmness. Increased amylose–lipid complex formation was seen to increase water migration from crumb to crust. Adding 10% waxy wheat flour appeared to lead to a slight overall improvement i.e. lower water migration and better cutability. Adding gluten or 3% waxy wheat flour only improved the specific volume. The method of baking the loaves, i.e. freestanding or pan-baked, had a greater influence than the anti-staling agents, which shows that bread quality is not always improved by starch affecting anti-staling agents without process changes.     

Effect of HPMC addition on the microstructure, quality and aging of wheat bread

The effect of hydroxypropylmethylcellulose (HPMC) addition on a basic bread formulation is described. The effect of HPMC as bread improver and antistaling agent was analysed in terms of microstructure. Bread quality was assessed by physical parameters (volume, width/height ratio, moisture content and hardness), crumb grain structure (number of air cells, cells area and the ratio between cells area and total area) and sensory evaluation (appearance, aroma, taste and texture). Bread staling was determined by following both the hardness increase and the starch retrogradation during storage. The microstructure was analyzed by cryo scanning electron microscopy (cryo-SEM). The results confirm the ability of the HPMC for improving fresh bread quality and for delaying staling. The presence of HPMC decreased the hardening rate of the bread crumb and also retarded the amylopectin retrogradation. The microstructure analysis revealed the possible interaction between the HPMC and the bread constituents, which could partially explain the antistaling effect of this hydrocolloid.     

Das Altbackenwerden des Brotes und die Erhaltung seines Frischzustandes

The Staling of Bread and the Maintainance of its Freshness. In this survey the processes occurring in the course of the staling of wheat bread and rye bread are extensively examined. Especially the physico-chemical changes in the starch as well as its interaction with the other constituents of the bread, above all gluten and water are discussed. Apart from literature data results of works of the author and his associates are discussed with special reference to experiments with pure starch. The starch is the principal origin for the staling of bread. With storing the macromolecules of the starch as well as the water molecules lose their mobility between about + 50 °C and –7°C forming a structured system which leads to the staling of bread. With storing of white bread with little in-baked starch sacks it was shown that the water content of the starch decreased despite the higher water content of the crumb at a similar rate, i. e. from 31.3% (after 4 hrs) to 28.9% (after 8 days) in the starch, and from 42.2% to 39.0% in the crumb. Thus no considerable redistribution of water from the well-watered crumb to the more arid starch takes place. The author suggests a model, according to which the pore walls of the crumb consisting of starch and denaturized proteins represents a swelled system in which part of the water is thermodynamically bound and partly distributed in the intermolecular spaces of protein and the swollen partially gelatinized starch. Here the molecules of water, starch and protein form a uniform structure system. During refreshening of staled bread by heating the structure of water in the micropores of the crumb is disturbed. Thus, the macromolecules of starch and protein can return to that state which is characteristic for fresh bread.     

Optimization of microwave baking of model layer cakes

 Response surface methodology was used to optimize the formulation of microwave-baked cakes. The independent variables were water content, emulsifier content baking time, oven power, shortening content and starch type. The quality factors evaluated were specific gravity of batter and volume index, uniformity index and tenderness of the crumb. Constraints for quality factors were obtained by conventional baking of American Association of Cereal Chemists high-ratio cake formulation. Multiple contour plots showed the optimum region for various water and shortening combinations at different emulsifier, time and power levels. Cakes formulated with wheat starch, containing 0.3% polysorbate 60, 133.7% water and 45.2% shortening (flour substitute basis), baked for 6 min at 100% power yielded acceptable cakes that can compete with conventionally baked cakes. Rice and corn cakes had lower quality than conventionally baked high-ratio cakes. Power was found to be the most efficient independent variable affecting all the dependent variables. Received: 26 August 1999 / Revised version: 11 October 1999