Mechanical behaviour of concrete made with fine recycled concrete aggregates

This paper concerns the use of fine recycled concrete aggregates to partially or globally replace natural fine aggregates (sand) in the production of structural concrete. To evaluate the viability of this process, an experimental campaign was implemented in order to monitor the mechanical behaviour of such concrete. The results of the following tests are reported: compressive strength, split tensile strength, modulus of elasticity and abrasion resistance. From these results, it is reasonable to assume that the use of fine recycled concrete aggregates does not jeopardize the mechanical properties of concrete, for replacement ratios up to 30%.     

Durability performance of concrete made with fine recycled concrete aggregates

Fine recycled aggregates are seen as the last choice in recycling for concrete production. Many references quote their detrimental influence on the most important characteristics of concrete: compressive and tensile strength; modulus of elasticity; water absorption; shrinkage; carbonation and chloride penetration. These two last characteristics are fundamental in terms of the long-term durability of reinforced or prestressed concrete. In the experimental research carried out at IST, part of which has already been published, different concrete mixes (with increasing rates of substitution of fine natural aggregates – sand – with fine recycled aggregates from crushed concrete) were prepared and tested. The results were then compared with those for a reference concrete with exactly the same composition and grading curve, but with no recycled aggregates. This paper presents the main results of this research for water absorption by immersion and capillarity, chloride penetration (by means of the chloride migration coefficient), and carbonation resistance, drawing some conclusions on the feasibility of using this type of aggregate in structural concrete, while taking into account any ensuing obvious positive environmental impact.     

Effects on concrete durability of using recycled ceramic aggregates

Ceramic waste from ceramic and construction industries is one of the most important parts in the global volume of construction and demolition waste (CDW). Ceramic waste may have several uses, one of which as coarse aggregate for concrete artefacts. Within a research campaign in course at Instituto Superior Técnico (IST), concerning the reuse and recycling of CDW, the viability of replacing primary limestone aggregates with ceramic waste on the production of concrete pavement slabs has been studied. Compression and bending tests previously performed have shown the mechanical suitability of replacing, at least partially, limestone aggregates with ceramic recycled ones. In this paper, the results of the water absorption tests, either by capillarity or by immersion, and the results of the abrasion resistance tests are presented, all related to long-term concrete durability.     

Properties of recycled aggregate concrete made with recycled aggregates with different amounts of old adhered mortars

This paper presents the experimental results of a study on comparing the difference in properties of recycled aggregates (RAs) with varying amounts of old adhered mortar obtained from different sources and evaluating the influence of the different RAs on the mechanical and durability properties of recycled aggregate concrete (RAC). Four concrete mixes (one with natural aggregate and three others with recycled aggregates) with 28 day target compressive strength varying from 30 MPa to 80 MPa are designed by using each RA to fully replace NA. The properties of RAC are also modeled by using the artificial neural networks (ANN) method.The experimental results show that the performance of RAs from different sources varied greatly and RA of good quality can be used to produce high strength concrete with hardened properties comparable to those of the corresponding natural aggregate concrete (NAC). The comparison of the predicted results based on the ANN models and the experimental values indicated that the ANN method could be used to evaluate the properties of RAC made with RAs derived from different sources. This will facilitate the wider application of RA in concrete.     

Structural concrete with incorporation of coarse recycled concrete and ceramic aggregates: durability performance

The growing difficulty in obtaining natural coarse aggregates (NCA) for the production of concrete, associated to the environmental issues and social costs that the uncontrolled extraction of natural aggregates creates, led to a search for feasible alternatives. One of the possible paths is to reuse construction and demolition waste (CDW) as aggregates to incorporate into the production of new concrete. Therefore, a vast and detailed experimental campaign was implemented at Instituto Superior Técnico (IST), which aimed at determining the viability of incorporating coarse aggregates from concrete and ceramic brick wall debris, in the production of a new concrete, with properties acceptable for its use in new reinforced and pre-stressed structures. In the experimental campaign different compositions were studied by incorporating pre-determined percentages of recycled coarse concrete aggregates and recycled coarse ceramic plus mortar particles, and the main mechanical, deformability and durability properties were quantified, by comparison with a conventional reference concrete (RC). In this article, these results are presented in terms of the durability performance of concrete, namely water absorption, carbonation and chlorides penetration resistance.     

Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.     

Specifications for concrete with recycled aggregates

RILEM Recommendation121-DRG Guidance for Demolition and Reuse of Concrete and Masonry

Specifications for concrete with recycled aggregates     

The effect of superplasticizers on the mechanical performance of concrete made with fine recycled concrete aggregates

It is considered that using crushed recycled concrete as aggregate for concrete production is a viable alternative to dumping and would help to conserve abiotic resources. This use has fundamentally been based on the coarse fraction because the fine fraction is likely to degrade the performance of the resulting concrete. This paper presents results from a research work undertaken at Instituto Superior Técnico (IST), Lisbon, Portugal, in which the effects of incorporating two types of superplasticizer on the mechanical performance of concrete containing fine recycled aggregate were evaluated. The purpose was to see if the addition of superplasticizer would offset the detrimental effects associated with the use of fine recycled concrete aggregate.The experimental programme is described and the results of tests for splitting tensile strength, modulus of elasticity and abrasion resistance are presented. The relative performance of concrete made with recycled aggregate was found to decrease. However, the same concrete with admixtures in general exhibited a better mechanical performance than the reference mixes without admixtures or with a less active superplasticizer. Therefore, it is argued that the mechanical performance of concrete made with fine recycled concrete aggregates can be as good as that of conventional concrete, if superplasticizers are used to reduce the water–cement ratio of the former concrete.     

Mechanical and durability properties of concrete using contaminated recycled aggregates

The degradation of concrete structures due to chlorides and sulphates penetration is of obvious importance in civil engineering as having major impact on structural durability. In this paper, the results of an investigation on the effect of contaminated crushed concrete aggregates on mechanical properties and durability of recycled concrete are presented. Natural aggregates concrete (NC) slabs were cured in water, sea water, chloride solutions or sulphate solutions and then crushed to obtain virgin and contaminated (polluted) recycled aggregates. The properties of natural (NA) and recycled aggregates (RA) and the mechanical properties and durability performances of a new concrete made from 100% of RA are analysed. The results show that contaminated RA are much sensitive to chlorides than sulphates and are rapidly leached when soaked into water. Significant differences were observed between the properties of original and new concrete and the results clearly show the necessity of taking these contaminations into account.     

Properties of concrete prepared with PVA-impregnated recycled concrete aggregates

This paper reports an experimental study to improve the properties of recycled concrete aggregates (RCA) by their impregnation with polyvinyl alcohol (PVA). The effects of PVA on the development of strength and durability properties of the recycled aggregate concrete were evaluated. The experimental investigation was conducted in two parts. Firstly, the optimal concentration of PVA solution required to improve the recycled aggregates was determined. The RCA was soaked in 6%, 8%, 10%, 12% PVA solutions, and impregnation was conducted under a controlled laboratory environment. Density, crushing value (10% fines value), and water absorption of the PVA impregnated RCA (PI-RCA) were determined. Secondly, the slump, slump loss, compressive and tensile splitting strength, dimensional change (shrinkage) and chloride penetrability of the concretes prepared with the RCA that had been impregnated with the optimal (10%) PVA concentration were determined. It was found that the 10% fines value of the PI-RCA was higher, and the water absorption of the PI-RCA were lower when compared to the untreated RCA. The results show that there was not only an improvement in the mechanical properties of the concrete made with PI-RCA, but also the shrinkage of PI-RCA decreased while the resistance to chloride-ion penetration of the concrete produced increased.     

Pore characterization of manufactured aggregates: recycled concrete aggregates and lightweight aggregates

Accurate characterization of aggregates plays an important role in mixture proportioning of concrete mixes. Decisions made during the concrete design phase in terms of characterization techniques adopted for quantification of specific gravity or water absorption affect the development of fresh properties during the construction phase as well as impacting the long term performance of concrete. Manufactured aggregates such as recycled concrete aggregates (RCA) and lightweight aggregate (LWA) are more absorptive than natural aggregate. Due to the thrust on construction of sustainable structures usage of LWA and RCA has increased significantly in the last decade. In this study, standard ASTM techniques adopted for porosity and specific gravity measurement of aggregates were compared with automated testing equipment such as the helium pycnometer and the envelope density analyzer. Porosity of different aggregates obtained using different test methods was compared with image analysis. Pore diameter characterization of different RCA was conducted using image analysis.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

Carbonation behaviour of recycled aggregate concrete

This paper reviews the effect of incorporating recycled aggregates, sourced from construction and demolition waste, on the carbonation behaviour of concrete. It identifies various influencing aspects related to the use of recycled aggregates, such as replacement level, size and origin, as well as the influence of curing conditions, use of chemical admixtures and additions, on carbonation over a long period of time. A statistical analysis on the effect of introducing increasing amounts of recycled aggregates on the carbonation depth and coefficient of accelerated carbonation is presented. This paper also presents the use of existing methodologies to estimate the required accelerated carbonation resistance of a reinforced recycled aggregate concrete exposed to natural carbonation conditions with the use of accelerated carbonation tests. Results show clear increasing carbonation depths with increasing replacement levels when recycled aggregate concrete mixes are made with a similar mix design to that of the control natural aggregate concrete. The relationship between the compressive strength and coefficients of accelerated carbonation is similar between the control concrete and the recycled aggregate concrete mixes.     

Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates

An accelerated carbonation technique was employed to strengthen the quality of recycled concrete aggregates (RCAs) in this study. The properties of the carbonated RCAs and their influence on the mechanical properties of new concrete were then evaluated. Two types of RCAs, an old type of RCAs sourced from demolished old buildings and a new type of RCAs derived from a designed concrete mixture, were used. The chosen RCAs were firstly carbonated for 24 h in a carbonation chamber with a 100% CO₂ concentration at a pressure level of 0.1 Bar and 5.0 Bar, respectively. The experimental results showed that the properties of RCAs were improved after the carbonation treatment. This resulted in performance enhancement of the new concrete prepared with the carbonated RCAs, especially an obvious increase of the mechanical strengths for the concrete prepared with the 100% carbonated new RCAs. Moreover, the replacement percentage of natural aggregates by the carbonated RCAs can be increased to 60% with an insignificant reduction in the mechanical properties of the new concrete.     

Performance evaluation of asphalt mixtures containing recycled concrete aggregates

Abstract

To evaluate the feasibility of using Recycled Concrete Aggregates (RCA) in asphalt mixtures, the coarse RCA and fine RCA were prepared as a partial replacement of the natural aggregates (NA). Different amounts of replacement of NA with RCA were investigated, and the mechanical properties and pavement performance of asphalt mixtures containing different proportions of RCA were analysed based on laboratory tests. The results indicated that with increasing the RCA percentage, the optimum asphalt content increased and the bulk density of mixtures decreased as well. Mixtures containing 40% coarse RCA or 20% fine RCA both showed satisfactory performance. Besides, the mixture containing 40% fine RCA had the highest asphalt content, but gave much better performance compared to the virgin mix except for its bad resistance to permanent deformation. Finally, the pavement performance of mixtures containing 60% coarse RCA and 50% coarse RCA were unacceptable.     

Influence of recycled coarse aggregates on permeability of fresh concrete

The following work is an experimental study of the behaviour of very early-age concrete. Six different concretes, four of them containing recycled coarse aggregates were studied for the first 2.5 h. The studies were carried out in a ventilated tunnel in order to imitate severe desiccation conditions. In order to indirectly obtain the permeability coefficient, settlement, capillary depression and evaporation were measured for all six concretes. The initial permeability coefficient of each concrete is determined starting from initial bleeding rate. The use of recycled coarse aggregates leads to a high bleeding rate for high water to cement ratios. Permeability coefficients at air entry are then determined starting from capillary depression gradients. Recycled coarse aggregates do not seem to influence the air entry value which is highly dependent on the paste quality. At air entry, the permeability coefficient of recycled coarse aggregates concrete mixes is higher than that of natural aggregates concrete mixes. At high evaporation rates, in severe desiccation conditions, recycled coarse aggregates seem to reduce bleeding for mixture with low water cement ratios. Permeability coefficient is a key physical parameter to understand drying of fresh concrete.     

Post-fire mechanical performance of concrete made with selected plastic waste aggregates

This paper presents an experimental study about the effects of elevated temperatures on the residual mechanical properties of concrete incorporating selected plastic waste aggregates (PWAs). Six different concrete mixes were prepared: a reference concrete (RC) made with natural aggregates (NAs) and five concrete mixes with replacement ratios of 7.5% and 15% of natural aggregate by three types of polyethylene terephthalate (PET) plastic waste aggregate (CPWA). Specimens were exposed to temperatures of 600 °C and 800 °C for a period of 1 h, after being heated in accordance with the ISO 834 time–temperature curve. After cooling down to ambient temperature, the following properties were evaluated and compared with reference values obtained prior to fire exposure: (i) compressive and (ii) splitting tensile strengths, (iii) elastic modulus, (iv) ultrasonic pulse velocity (UPV), (v) surface hardness, and (vi) water absorption by immersion. For the replacement ratios used in these experiments, the maximum temperatures reached in CPWA were higher than those measured in RC, due to the higher porosity increase with temperature of the former type of concrete that facilitated the propagation of heat inside concrete, and the exothermic thermal decomposition of plastic aggregates that generated additional heat. After exposure to elevated temperatures, the degradation of compressive strength and elastic modulus of CPWA was higher than that of RC, particularly for the highest replacement ratio, as a consequence of the higher porosity increase experienced by CPWA. The reduction of residual splitting tensile strength of CPWA was found to be similar to that of RC, possibly because the incorporation of PWA led to lower internal stresses due to thermal gradients and allowed an easier dispersion of gases confined in pores, thus reducing crack development in the matrix. The magnitude of the degradation of concrete’s residual mechanical properties was seen to depend on the type of PWAs and the replacement ratio. The residual compressive strength of CPWA proved to be strongly correlated with both UPV and water absorption by immersion, but its correlation with surface hardness was less significant.