脉冲电场对Al-5wt%Cu合金熔体的孕育形核作用

对Al-5wt%Cu合金熔体进行了电脉冲处理,采用热分析方法研究了脉冲电场对该合金凝固冷却曲线的影响.结果表明,电脉冲可显著细化Al-5wt%Cu合金的凝固组织,进而改善其热裂倾向.凝固冷却曲线和温变速率曲线揭示了脉冲电场对合金熔体的孕育形核作用.     

过热度对电脉冲孕育处理Al-5%CU合金凝固组织的影响

研究了不同的过热度对电脉冲孕育处理Al-5％Cu合金凝同组织的影响。实验结果表明：不同的过热度下对Al-5％Cu合金进行电脉冲处理，合金凝同组织均得到一定程度的细化，但过热度不同时细化效果不同。一定温度范围内．熔体温度为740℃时，电脉冲孕育处理细化的效果最好，并分析了过热度影响电脉冲孕育处理Al-5％Cu合金凝同组织的机制。     

电脉冲孕育处理对Al-Cu-Mn合金时效过程的影响

考察了不同电脉冲孕育处理参数对Al-Cu-Mn合金时效过程的影响,结果表明:电脉冲孕育处理加速了Al-5%Cu-0.8%Mn合金时效进程,缩短了时效时间,使合金最大显微硬度较未处理试样提高了13%～17%;但不同的电脉冲参数影响时效过程的程度不同,一定范围内,500V电压,30s处理时间,频率为3Hz的电脉冲参数在740℃处理时,合金时效后的显微硬度最高.     

电脉冲孕育处理对Zr基块体非晶热稳定性及退火晶化的影响

通过先对Zr55Ni5Al10Cu30合金熔体施加脉冲电流处理,再利用非真空吸铸法制备出Zr55Ni5Al10Cu30块体非晶合金的方式,研究了电脉冲孕育处理对非晶热稳定性及退火晶化的影响。差分扫描量热(DSC)及X射线衍射(XRD)分析结果表明:经电脉冲孕育处理后Zr55Ni5Al10Cu30块体非晶合金的玻璃转变温度上升,晶化温度降低,过冷液相区变窄,同时玻璃转变激活能和晶化激活能有所减少。电脉冲孕育处理没有改变Zr55Ni5Al10Cu30块体非晶合金退火晶化相演变过程,但提高了非晶退火晶化率。电脉冲孕育处理对Zr55Ni5Al10Cu30块体非晶合金的晶化起到了促进作用。     

超声波对Al-5.65Cu合金抗裂性的影响

为了改善Al-Cu合金的热裂倾向,以Al-5.65%Cu合金为研究对象,采用超声波熔体处理技术,研究了超声波对Al-5.65%Cu合金热裂倾向性的影响。利用光学显微镜、热裂测定仪、扫描电镜等分析测试手段,分析了Al-5.65%Cu合金的宏观组织、微观组织、热裂性能及断口形貌等。研究结果表明:Al-5.65%Cu熔体经超声波处理后,合金的结晶组织得到细化,合金的抗裂力值增大,热裂倾向明显降低;在较高温度下处理熔体,获得的Al-5.65%Cu合金抗裂力值也较大;经超声波处理后,热裂断口为沿晶断裂并且存在明显的液膜拉伸痕迹;经超声波处理后的熔体,其冷却速度比没有超声处理的合金要缓慢。     

超声波对Al-1.0%Cu合金热裂的影响

试验研究了超声波对Al-1.0%Cu合金热裂倾向性的影响.结果表明,Al-1.0%Cu合金熔体经过超声波处理后,其抗裂力增大,热裂倾向明显降低.断口为沿晶断裂并且存在明显的液膜拉伸痕迹.     

合金元素对铸造Al-4．5Cu合金准固态力学行为的影响

研究了铸造Al-4．5Cu合金的准固态力学行为及几种合金元素对其凝固行为的影响。结果表明：Si，Ce，La，Ti及Zr元素可有效减小Al-4．5Cu合金的结晶范围，从而使其热裂倾向性降低；La元素的加入可提高Al-4．5Cu合金的热裂抗力：并研制了一种新型Al-4．5Cu合金，该合金具有良好的室温与高温综合性能。     

晶粒细化对铸造Al-7Zn-2.5Mg-Cu合金性能的影响

在铸造Al-7Zn-2.5Mg-Cu合金中分别加入0.2％、0.5％、0.8％和1.2％的Al-5Ti-B细化剂,研究了细化剂加入量对合金的微观组织、抗拉强度和热裂倾向的影响.结果表明,Al-5Ti-B细化剂明显细化Al-7Zn-2.5Mg-Cu合金的组织.随着细化剂添加量的增加,晶粒尺寸先减小,后稍微增大,在加入量为0.8％时,晶粒尺寸最小,为66μm.随着晶粒尺寸的减小,Al-7Zn-2.5Mg-Cu合金的共晶体数量增多,抗拉强度增加,热裂倾向减小.抗拉强度与晶粒尺寸的关系为σb=47.227 11+1 325.354 77×d-1/2,热裂倾向与晶粒尺寸的关系为H=41.739 12+0.573 3×d.共晶组织也影响合金的抗拉强度和热裂倾向.试验范围内,共晶组织增多,抗拉强度降低,热裂倾向先降低后升高.     

合金元素对Al—Cu合金热裂倾向的影响

为寻求一种低热裂倾向的高强韧造铝合金材料,研究了Cu,Zr和V3种元素对Al-Cu合金热裂倾向的影响,结果表明,V明显降低材料的热裂倾向;Zr含量低时轻微增大合金的热裂倾向,含量高时强烈增大热裂倾向,在4．5％－5．5％范围内Cu增大热裂倾向,Zr和V对合金热裂倾向的不同影响在于V主要存在于晶内,而Zr则部分存在于晶界。     

Cu对Al-7Si-xCu-0.3Mg合金铸造性能的影响

采用单螺旋法和铸造性能多功能测试仪测定了铸造Al-7Si-xCu-0.3Mg(x=1.5%～3.5%,质量分数)合金的流动性、线收缩率和热裂倾向.结合Pandat相平衡软件计算相图、θ相(Al2Cu)的晶体结构特点和凝固显微组织的扫描电镜与能谱分析仪(SEM-EDX)分析,讨论了Cu含量对试验合金的流动性、线收缩率和热裂倾向的影响.随着Cu含量的同时,合金凝固时低熔点富Cu的共晶θ相(Al2Cu)明显增多,容易形成α(Al)枝晶骨架网,导致合金的流动性降低,线收缩率增加,热裂倾向增大.     

Hot cracking tendency test and simulation of 7075 semi-solid aluminium alloy

The hot cracking tendency of 7075 semi-solid alloy under different conditions was studied by critical diameter method. The experiment and simulation results show that the dendrite arms of the rod grow from the edge to the center. The smaller the diameter of the rod is, the more obvious the directional growth of dendrite is, and the greater the tendency of hot cracking is. Compared with ordinary melt, for semi-solid slurry, increasing mould temperature or decreasing pouring temperature can significantly decrease hot cracking tendency of 7075 alloy, decreasing hot cracking grade from 256 to 100 mm². Furthermore, based on the RDG criterion, the effects of solidification conditions on the hot cracking tendency were discussed combined with simulation. At the same time, the application and development of RDG criterion were also researched.     

脉冲电场对KS282合金凝固组织的影响

以KS282合金凝固组织中的初生硅相作为对象,研究了脉冲电场孕育处理对KS282合金初生相形态的影响,分析了扫描电子显微镜(SEM)下组织形态的变化、断口金相,以及DSC曲线中凝固点位置的改变。结果发现,电脉冲孕育处理对多元高硅铝合金有变质作用,增加了合金凝固过程的热力学过冷度,提高了初生硅相形核率。     

高性能铝铜合金铸造性能的研究

通过实验对铝硅合金与铝铜合金流动性、热裂倾向等铸造性能进行对比,研究了铝铜合金铸造性能。结果表明,由于凝固过程的不同,同ZLAlSi7Cu2MgA合金相比,ZL205A合金流动性较差;合金元素Zr使ZL205A热裂倾向性增大。     

化学成分对定向凝固Al－Cu合金热裂倾向的影响

本文提出了热裂倾向评定的半定量等级标准，并进行了不同成分Ａｌ－Ｃｕ合金定向凝固热裂试验。理论计算与试验结果比较，证实了化学成分时定向凝固合金热裂倾向的影响符合凝固过程的收缩补偿理论，以及柱晶组织对形成晶间搭桥的影响。     

Influences of electric pulse on solidification structure of LM-29 Al-Si alloy

The metallographic structure of LM-29 aluminum-silicon alloy modified by electric pulse treatment has been investigated and compared with those untreated. The solidification structure of LM-29 alloy has been analyzed by means of M1AP3 Quantimet image processing and analysis system, and then the solidification process has been analyzed by means of differential scanning calorimetry (DSC). The results indicate that the primary silicon phase was refined remarkably by electric pulse while the tensile strength and elongation properties increased accordingly. Electric pulse treatment can also increase the binding power between silicon clusters and alloy melt matrix, as a result, the precipitation of primary silicon phase is suppressed to meet the demand of supercooling degree for nucleating, correspondingly. The electric pulse modification has great influence on the size of silicon atomic cluster as well as its distribution in the melt, subsequently, leads to the refinement of solidification structure.     

Effect of melt pulse electric current and thermal treatment on A356 alloy

Effects of the melt pulse electric current and thermal treatment on solidification structures of A356 alloy were investigated.In the experiments.the low temperature melt(953K and 903K)treated by pulse electric current was mixed with high temperature metl(1223K).By the control experiments,the results show that the solidification structure of A356 alloy is refined apparently by the pulse electric current together with melt thermal treatment process,and the mechanical properties.especially the elongation ratio of the specimen treated is improved greatly.The structure change of the melt by pulse electric current and melt thermal treatment is the main reason for the refinement of the solidification structure of A356 alloy.     

晶界状态对定向凝固Al—Cu和Renel25合金热裂倾向的影响

在ＨＲＳ定向凝固设备上进行了合金热裂试验,采用半定量方法评定了定向凝固Ａｌ－Ｃｕ和Ｒｅｎｅｌ２５合金热裂倾向。观察了合金的晶界,并分析讨论了其对合金热裂的影响。用晶界状态分析的结果与试验结果完全一致。证明了晶界状态对热裂纹的形成有重要影响,其影响包括对晶间结合力的破坏作用和对晶界凝固收缩的补偿作用。晶界状态对热裂影响的综合作用取决于晶界低熔点相的分布和数量。     

电脉冲孕育（EPM）处理对ZL101合金凝固组织和力学性能的影响

在液态条件下对ZL101合金进行电脉冲孕育处理的试验结果表明：当脉冲处理电压为300V，处理时间为120s，脉冲频率为15Hz时，电脉冲孕育处理后的ZL101合金的凝固组织呈现Na和Sr变质的特征，并表现出良好的抗变质衰退特性，经电脉冲孕育处理的ZL101合金热处理后的力学性能明显提高。     

Effect of Al-5Ti-1B-1Re on the Microstructure and Hot Crack of As-Cast Al-Zn-Mg-Cu Alloy

High crack tendency is easy to occur during preparation of the castings and ingots of Al-Zn-Mg-Cu alloy, and it is most difficult to be solved due to the characteristics for the series alloy. As-cast microstructures and hot cracking tendency of Al-Zn-Mg-Cu alloy with different addition levels of Al-5Ti-1B-1Re were investigated in the paper. Moreover, solidification characteristics of the experimental alloys with different mass fractions of Al-5Ti-1B-1Re were analyzed, and the addition content of Al-5Ti-1B-1Re was optimized. These results indicate that the microstructure of the experimental alloys with Al-5Ti-1B-1Re refiner is fine obviously, the dendrite shape refined by Al-5Ti-1B-1Re becomes more globular, the grain boundary is smoother, and the SDAS is smaller compared with the alloy without Al-5Ti-1B-1Re. When the addition level of the grain refiner is less than 0.2%, the hot cracking tendency for the experimental alloy is reduced. The addition of 0.2% Al-5Ti-1B-1Re is best effective to improve the as-cast microstructures and hot cracking of Al-Zn-Mg-Cu alloy, and the best addition level of Al-5Ti-1B-1Re refiner is 0.2%.