Modeling for the electromagnetic properties and EMI shielding of Cf/mullite composites in the gigahertz range

The electromagnetic properties and EMI shielding effectiveness of C_f/mullite composites via the spark plasma sintering were intensively investigated in the gigahertz range (8.2–12.4 GHz). Experimental results have revealed excellent electromagnetic properties and a high value of EMI shielding effectiveness (nearly 40 dB) for C_f/mullite composites with 1.65 vol% carbon fillers at thickness of 2 mm. We quantitatively characterize the contributions of microstructural features to overall EMI shielding effectiveness using a micromechanics-based homogenization model. The EMI shielding effectiveness enhances with respect to the C_f volume concentration before the threshold. The increasing trend of EMI shielding effectiveness with respect to AC (alternating current) frequency can be attributed to enhanced conductivity at high gigahertz range. It is demonstrated that filler and frequency dependent interface effects are essential to obtain excellent electromagnetic properties of C_f/mullite composite. The present research can provide guidances for the design of ceramic-based composites applied in high-temperature EMI shielding devices.     

Significantly enhanced electromagnetic interference shielding in Al2O3 ceramic composites incorporated with highly aligned non-woven carbon fibers

Macroscopic parallel aligned non-woven carbon fibers were incorporated into Al₂O₃ composites in this study to evaluate the contribution of multiple reflections to the total electric magnetic interference (EMI) shielding. Results indicate that parallel aligned non-woven carbon fiber layers contribute significantly to the total EMI shielding effectiveness (SE_T) of Al₂O₃ composites by largely enhancing the EMI absorption, and seven parallel aligned thin non-woven carbon fiber layers finally make the almost microwave-transparent Al₂O₃ an excellent EMI shielding material with an EMI SE_T as high as 29–32 dB in the X-band frequency range. The volume fraction of carbon fibers in Al₂O₃ composites with seven carbon fiber layers is calculated to be only 0.5%, and therefore the EMI SE enhancement efficiency by parallel aligned large non-woven carbon fiber layers is much higher than other highly conducting nano fillers. It validates the significance of multiple reflections in achieving high EMI shielding properties in ceramic composites and provides an instructive approach to design efficient EMI shielding ceramic composites.     

The mechanical,thermophysical and electromagnetic properties of UD SiCf/SiC composites in different directions

Unidirectional (UD) silicon carbide (SiC) fiber-reinforced SiC matrix (UD SiC_f/SiC) composites with CVI BN interphase were fabricated by polymer infiltration-pyrolysis (PIP) process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties and electromagnetic properties of UD SiC_f/SiC composites in different directions were studied. In the direction parallel to the axial direction of SiC fibers, SiC fibers bear the load and BN interphase ensures the interface debonding, so the flexural strength and the fracture toughness of the UD SiC_f/SiC composites are 813.0 ± 32.4 MPa and 26.1 ± 2.9 MPa·m^1/2, respectively. In the direction perpendicular to the axial direction of SiC fibers, SiC fibers cannot bear the load and the low interfacial bonding strengths between SiC fiber/BN interphase (F/I) and BN interphase/SiC matrix (I/M) both decrease the matrix cracking stress, so the corresponding values are 36.6 ± 6.9 MPa and 0.9 ± 0.5 MPa?m^1/2, respectively. The thermal expansion behaviors of UD SiC_f/SiC composites are similar to those of SiC fibers in the direction parallel to the axial direction of SiC fibers, and are similiar to those of SiC matrix in the direction perpendicular to the axial direction of SiC fibers. The total electromagnetic shielding effectiveness (EM SE_T) of UD SiC_f/SiC composites attains 32 dB and 29 dB when the axial direction of SiC fibers is perpendicular and parallel to the electric field direction, respectively. The difference of conductivity in different directions is the main reason causing the different SE_T. And the dominant electromagnetic interference (EMI) shielding mechanism is absorption for both studied directions.     

Dielectric response and electromagnetic wave absorption of novel macroporous short carbon fibers/mullite composites

For wider-band and stronger electromagnetic (EM) wave absorption, macroporous short carbon fibers/mullite matrix (C_f/Mu) composites were prepared via introducing short carbon fibers (0, 0.7, and 1.3 vol%) with length of 2-3 mm into macroporous mullite ceramic by gel-casting. The density of as-prepared C_f/Mu composites decreases from 2.93 g/cm³ to 2.74 g/cm³, while the porosity increases from 3.32% to 10.76% with the rise in carbon fibers content. The diameter of macropores in C_f/Mu composites is ranging from several microns to tens of microns. Complex permittivity and dielectric loss of the prepared composites in X-band (8.2-12.4 GHz) are significantly enhanced with increased carbon fibers content. The best EM wave absorption performance is obtained in the macroporous C_f/Mu composites containing only 0.7 vol% carbon fibers (C_f/Mu-0.7). The maximum absorption loss of C_f/Mu-0.7 is −38.3 dB at 12.08 GHz at the thickness of 2.1 mm, and effective absorption bandwidth below −10 dB (over 90% of EM wave absorption) covers the whole X band with the thickness of 2.35 mm. The results suggest that the C_f/Mu composites can be promising high-performance EM wave absorbing materials.     

SiC encapsulated Fe@CNT ultra-high absorptive shielding material for high temperature resistant EMI shielding

Carbon nanotubes (CNTs) decorated with ferromagnetic materials have promising potential in electromagnetic interference (EMI) shielding applications. In this work, CNT sponges with increasing density were fabricated by filling them with magnetic Fe nanowires of mutative filling ratios via chemical vapor deposition (CVD). Results indicated that Fe@CNT composites with the highest density endowed the most remarkable average SE_T value of 70.01 dB (more than 99.99999% absorption), showing an ultra-high EMI shielding performance. However, the susceptibility to oxidation of carbon materials has restricted its further development in high-temperature EMI shielding applications. Therefore, the Fe@CNT composites were encapsulated by silicon carbide (SiC) with satisfactory oxidation resistance. Thereafter, the average SE_T value of SiC encapsulated a higher density Fe@CNT sponge decreased to an adequate value of 36.48 dB due to the huge loss of electrical conductivity. However, the SE_T value of it only dropped by about 1.20 as the temperature went up from 25 to 600 °C, demonstrating an excellent stability under high temperature conditions. As a proof of concept, the Fe@CNT/SiC composites with adequate EMI shielding performance and satisfactory oxidation resistance suggest its prospect in high temperature resistant EMI shielding.     

Electromagnetic interference shielding effectiveness of hybrid multifunctional Fe3O4/carbon nanofiber composite

Electromagnetic interference shielding effectiveness (EMI SE) of multifunctional Fe₃O₄/carbon nanofiber composites in the X-band region (8.2–12.4 GHz) is studied. Here, we examine the contributing effects of various parameters such as Fe₃O₄ content, carbonization temperature and thickness on total shielding efficiency (SE_total) of different samples. The maximum EMI SE of 67.9 dB is obtained for composite of 5 wt.% Fe₃O₄ (0.7 mm thick) with the dominant shielding by absorption (SE_A) of electromagnetic radiation. The enhanced electromagnetic shielding performance of Fe₃O₄/carbon nanofiber composites is attributed to the increment of both magnetic and dielectric losses due to the incorporation of magnetite nanofiller (Fe₃O₄) in electrically conducting carbon nanofiber matrix as well as the specific nanofibrous structure of carbon nanofiber mats, which forms a higher aspect ratio structure with randomly aligned nanofibers. Furthermore, we prove that the addition of elastomeric polydimethylsiloxane (PDMS) as a coating for carbon nanofiber composite strengthens the composite structure without interfering with its electromagnetic shielding efficiency.     

Enhanced impact resistance and electromagnetic interference shielding of carbon nanotubes films composites

High reliability and high-performance electromagnetic interference (EMI) shielding polymeric composite was fabricated by introducing carbon nanotube films (CNT_f) into an epoxy (EP) matrix as mechanical and EMI shielding reinforcement simultaneously. According to the computed tomography (CT) detection recorded by a high-speed camera, CNT_f exhibited excellent mechanical behavior and good energy absorption. While being introduced into laminated EP composite, the CNT_f enhanced both the mechanical performance and EMI shielding performance. The damage mechanism of CNT_f/EP was studied by CT detection of the impact process, indicating that the CNT_f absorbed the impact energy by improving the delamination resistance. Additionally, the multilayered CNT_f can trap and attenuate the entered electromagnetic microwaves by repeated adsorption, reflection, and scattering in the composite, resulting in excellent EMI shielding performance. Consequently, the energy absorption and the total shielding effectiveness of the CNT_f/EP reached to 4.58 × 10⁻³ J and 52.31 dB, respectively. Therefore, we demonstrated that the CNT_f was an ideal functional reinforcement for mechanically strong and high-performance EMI shielding polymeric composites and the CNT_f reinforced EP composite is promising in practical EMI-shielding applications.     

Electromagnetic interference shielding and dielectric properties of SiCf/SiC composites containing pyrolytic carbon interphase

The SiC_f/SiC composites containing various thickness of pyrolytic carbon (PyC) interphase were prepared and their properties were investigated for electromagnetic interference (EMI) shielding applications in the frequency of 8.2–12.4 GHz. The composites containing 310 nm thickness (3.3 vol%) PyC interphase show an about 25 dB shielding effectiveness in the whole frequency band. Interestingly, the contribution of reflection to the EMI shielding effectiveness increases and the contribution of absorption decreases as the PyC interphase thickness increases.     

High-temperature electromagnetic wave absorption properties of Cf/SiCNFs/Si3N4 composites

Carbon fibers reinforced Si₃N₄ composites with SiC nanofiber interphase (C_f/SiCNFs/Si₃N₄) were prepared by combining catalysis chemical vapor deposition and gel-casting process. Microstructures, mechanical properties, and electromagnetic wave absorption properties within X-band at 25°C-800°C of C_f/SiCNFs/Si₃N₄ composites were investigated. Results show that SiC nanofibers are combined well with Si₃N₄ matrix and carbon fibers, the fracture toughness is thus increased more than double from 3.51 MPa·m^1/2 of the Si₃N₄ ceramic to 7.23 MPa·m^1/2 of the as-prepared composites. As the temperature increases from 25°C to 800°C, C_f/SiCNFs/Si₃N₄ composites show a temperature-dependent complex permittivity, attenuation constant, and impedance. The relatively high attenuation capability of C_f/SiCNFs/Si₃N₄ composites at elevated temperature results in a great minimum reflection loss of −20.3 dB at 800°C with a thin thickness of 2.0 mm. The superior electromagnetic wave absorption performance mainly originates from conductive loss, multi-reflection, and strong polarization formed by the combined effects of carbon fibers and SiC nanofibers.     

Theoretical prediction and experimental verification on EMI shielding effectiveness of dielectric composites using complex permittivity

The evaluation and optimization of EMW absorbing properties have been widely studied, but little research focused on EMI shielding properties predicted by complex permittivity. Based on the transmission-line theory, shielding effectiveness (SE) of a dielectric composite was evaluated by the reflection coefficient (Г) and transmission coefficient (T) which were calculated by the complex permittivity. SiC_f/SiCN composites containing different content of CVI SiCN matrix are attractive for their tunable dielectric properties, which may vary from EMW absorption to EMI shielding. Therefore, SiC_f/SiCN composites are typical dielectric composites used for experimental verification, and the results indicate that the dielectric composites without CVI SiCN phase have good EMW absorbing properties, while they exhibit good EMI shielding effectiveness with CVI SiCN phase. This work builds a relationship between the EMI shielding effectiveness and the complex permittivity, and obtains the optimized complex permittivity for excellent EMI shielding effectiveness.     

The influence of the transparent layer thickness on the absorption capacity of epoxy/carbon nanotube buckypaper at X-band

Carbon nanotube films (BPs) as EMI shielding materials can be applied in electronic and communication devices due to their high electrical conductivity. Sandwich structures can offer excellent shielding effectiveness by introducing a wave-transmitting layer between conductive films. However, the optimization of the structure demands a deep investigation and plays a crucial role in the final shielding properties of the composites. In this work, BPs are incorporated into epoxy substrates with variable thicknesses (1–6 mm) to fabricate epoxy/BP sandwich structures. The morphology of the CNT films is analyzed by SEM, and the electrical conductivity of all prepared samples is measured by 4-point method. The electromagnetic tests are carried out in the X-band (8.2–12.4 GHz) through the scattering parameters. SEM images reveal a porous structure without visible agglomeration. The electrical conductivity of the BP reaches up to 996 S/m, whereas the values for epoxy/BP composites varies in the range of 8.51–3.13 S/m (1 to 3 mm). BP total shielding efficiency (SE_T) is approximately 14 dB along the X-band spectrum, with similar contributions of reflection and absorption losses. While, the composites show mainly absorbing behavior, especially in the thicker samples, with more significant SE_T values (23.4 dB–6 mm).     

Fine-grained and electrically conductive NdB6/SiO2: A promising electromagnetic interference shielding material with good thermal and mechanical properties

Searching for thermal conductive materials with high electromagnetic interference (EMI) shielding effectiveness (SE) is the key to protect electronic equipment against electromagnetic pollution and excess heat emission. Herein, NdB₆/SiO₂ bulks with high EMI SE and thermal conductivity which also exhibit good mechanical properties were prepared by liquid phase sintering (LPS). The NdB₆/SiO₂ bulk prepared by LPS at 1550 °C has fine grain-size, which is beneficial to improving mechanical property and EMI shielding performance. It exhibits high conductivity of 1.47 × 10⁴ S/cm, high EMI SE of 55.1 dB in K band, and high thermal conductivity of 37.9 W/m K. It also possesses flexural strength of 266 MPa and Vickers hardness of 14.8 GPa. Thus, NdB₆/SiO₂ composite ceramics are promising candidates for EMI shielding with good heat dissipation and mechanical load-bearing capabilities.     

Promoting the electromagnetic interference shielding of Ti3C2Tx flakes by loading Fe3O4 nanoparticles: Insights into the performance of oligo-layers exposed to microwave interferences

This study aims to provide insights into the absorption and shielding performances of Fe₃O₄ modified oligo-layered Ti₃C₂T_x towards microwave electromagnetic interference. Oligo-layered Ti₃C₂T_x was modified by Fe₃O₄ nanoparticles (60 nm) via a facile electrostatic assembly approach at different loading rates. This composite was shown to have high dielectric constant and high permeability compared with oligo-layered Ti₃C₂T_x. The microwave electromagnetic absorbing and shielding performances were monitored through a vector network instrument with focuses on the EMI performance. The sample Ti₃C₂T_x/Fe₃O₄ with a 5:1 mass ratio of Ti₃C₂T_x to Fe₃O₄ displayed the optimized EMI shielding performance. The average SE value was 62.19 dB, and the maximum value was 68.72 dB at 18 GHz with a 2.6 mm thickness. The EMI shielding mechanism was understood based on the conductive loss, magnetic loss, dipole polarization, and multiple scattering. Results suggests that Ti₃C₂T_x/Fe₃O₄ composites are expected to be superior EMI shielding material.     

Ti3C2Tx-coated diatom frustules-derived porous SiO2 composites with high EMI shielding and mechanical properties

Effective electromagnetic interference (EMI) shielding materials have garnered substantial interest for their efficacy in attenuating electromagnetic wave energy, ensuring data confidentiality, ensuring the operational stability of fragile electronic systems. To begin, artificially cultured diatom frustules (DF)-derived porous silica (DFPS) skeletons were constructed as templates in this study. Porous ceramics hot-pressed at 800 °C displayed a high compressive strength with a high specific surface area due to their three-dimensional (3D) multilayered and porous structures. Then, mechanically robust Ti₃C₂T_x/DFPS composites with exceptional EMI shielding performance were fabricated by immersing porous DF-based ceramics into Ti₃C₂T_x solutions and annealing in an argon environment to increase the materials’ shielding efficiency (SE). The EMI SE of composites hot-pressed at 800 °C achieved the maximum EMI SE of 43.2 dB in the X-band and a compressive strength of 67.5 MPa, establishing a hitherto unreported balance of mechanical characteristics and shielding performance. Prolonged transmission paths, multiple dissipation, scattering and reflection of electromagnetic energy were achieved using a well-maintained hierarchical porous silica framework decorated with MXene, with adsorption caused by surface MXene serving as the primary shielding mechanism for the composites. Due to their superior overall performance, MXene/DFPS EMI shielding composites have a bright future in the aircraft sector as delicate electronic device components.     

Core@shell and sandwich-like Ti3C2Tx@Ni particles with enhanced electromagnetic interference shielding performance

Novel and highly effective electromagnetic interference (EMI) shielding materials are desirable to attenuate unwanted electromagnetic radiation or interference produced by electrical communication devices. Here, functional Ti₃C₂T_x@Ni particles with a core@shell and sandwich like structure were fabricated using the facile electroless plating technique. The core@shell structured Ti₃C₂T_x@Ni consists of a Ti₃C₂T_x core and a Ni shell. In the core, thin Ni layers are sandwiched in between Ti₃C₂T_x flakes. EMI shielding effectiveness (SE) values of Ti₃C₂T_x@Ni/wax composites increased with increasing Ti₃C₂T_x@Ni content. The average EMI SE value of 60 wt% Ti₃C₂T_x@Ni/wax composite was 43.12 dB, increased by 73% as compared with 24.93 dB for the same content of pristine Ti₃C₂T_x in wax in the frequency range 2–18 GHz. An average EMI SE of 74.14 dB was achieved in the 80 wt% Ti₃C₂T_x@Ni/wax. The enhanced EMI shielding performance should be ascribed to the synergic effect of the absorption loss of the Ti₃C₂T_x core and the magnetic loss of the Ni shell and the inner Ni layers.     

Terahertz time domain spectroscopy of graphene and MXene polymer composites

The rising demand for faster and more efficient electronic devices forces electronics industry to shift toward terahertz frequencies. Therefore there is a growing need for efficient, lightweight, and easy to produce absorbing materials in the terahertz range for electromagnetic interference (EMI) shielding and related applications. This study presents a study on basic optical properties of two types polymer-based composites loaded with two-dimensional structures—graphene and MXene phases (Ti₂C). In said range, total EMI shielding efficiency (SE) and its components, the absorption coefficient (α ), refractive index, and complex dielectric function are investigated. The ratio of SE absorption component to reflection component (SE_ABS :SE_R ) of fabricated composites is equal or higher than 30:1 in over 80% of studied range. The fabricated composites exhibit low (<0.1) loss tangent in studied range. The addition of 1 wt% of graphene increases the composite α over 10-fold in respect to pure polymer–up to 60 cm⁻¹ for frequency higher than 2 THz.     

Electromagnetic shielding properties of carbon‐rich chemical vapor infiltration‐prone silicon carbide matrix composites

This study focuses on the electromagnetic interference shielding effectiveness (EMI SE) of SiC nanowire/SiC ceramic composites (SiC_nw/SiC) manufactured by chemical vapor infiltration of SiC_nw aerogels with carbon‐rich SiC. The total EMI SE of a 1.0 mm thick ceramic composite specimen with density of only 2.68 g/cm³, was found to be 43‐44 dB, which indicates an excellent EM shielding capability of the ceramic composite corresponding to blocking of 99.99% of the incident EM signal. It was found that the carbon‐rich CVI‐SiC matrix possess excellent EM shielding properties, therefore, the CVI‐SiC CMCs themselves possess an excellent EM shielding property as a result of the carbon‐rich SiC matrix.     

Flexible graphene/polymer composite films in sandwich structures for effective electromagnetic interference shielding

Multilayer graphene/polymer composite films with good mechanical flexibility were fabricated into paraffin-based sandwich structures to evaluate electromagnetic interference (EMI) shielding. Experimental results showed the relationship between electrical properties and shielding performance, demonstrating that electrical properties are significant factors in EMI shielding. Calculation based on electrical conductivity of the composite films was carried out to investigate the fundamental mechanisms of absorption, reflection and multiple-reflections for the polymeric graphene composite films. Both experimental and calculated results indicate that reflection is the dominating shielding mechanism for the as-fabricated polymeric graphene films. The optimization of thickness, skin depth and electrical conductivity in the shielding materials could be highly significant in achieving enhanced EMI shielding. Further improvement in absorption shielding has been achieved by increasing the shielding thickness in order to enhance the overall shielding performance. The optimized shielding effectiveness up to 27 dB suggested effective shielding of the composite films. The implication of the mechanisms for optimizing shielding performance demonstrates significant fundamental basis for designing high-performance EMI shielding composites. The results and techniques also promise a simple and effective approach to achieve light-weight graphene-based composite films for application potentials in EMI shielding coatings.     

3D printing of PDC-SiOC@SiC twins with high permittivity and electromagnetic interference shielding effectiveness

Effective electromagnetic interference (EMI) shielding requires materials with high permittivity. The current study reports 3D printed polymer-derived SiOC ceramics (PDC) modified with SiC nanowires (SiC_nw) exhibiting both high real and imaginary parts of permittivity within X-band. SEM results indicated that a large number of pores and cracks exist in the SiOC, and twinned SiC_nw were uniformly grown among them along with the existence of graphite microcrystals when the sintering temperature was 1500 ℃. The real part of permittivity ranged from 16.6 to 28.9 while the imaginary part from 31.7 to 34.2 in X-band. The EMI total shielding effectiveness (SE_T) of the ceramics could reach 34.7 dB with absorption loss (SE_A) of 29.3 dB and reflection loss (SE_R) of 5.4 dB. Meanwhile, the 3D printed PDC-SiOC ceramics at 900 ℃ sintering temperature possess certain mechanical properties with the magnitude of compressive strength being 12.57 MPa.     

Tunable microwave absorption performance of carbon fiber-reinforced reaction bonded silicon nitride composites

The hybrid network of Si₃N₄ whiskers and conducting carbon fiber has great potential for microwave absoprtion applications. The high electrical conductivity of the carbon fiber helps to transform the microwave transparent Si₃N₄ into microwave absorbing materials. Herein, the microwave absorption performance of 5–20 vol % of carbon fiber reinforced reaction bonded Si₃N₄ (C_f-RBSN) composites have been discussed in detail. The C_f reinforcement tuned the X-band dielectric properties of the RBSN composites. The 5 vol % C_f-RBSN composite exhibit a minimum reflection loss (RL_min) of ?36.16 dB (99.998% microwave absorption) at 11.89 GHz and a high specific reflection loss of 920 dB. g^?1 for 5.9 mm thickness, while 20 vol % C_f-RBSN composites resulted in RL_min of ?22.86 dB at 11.56 GHz with a low thickness of 1.5 mm. Thus, the superior microwave absorption performance of the prepared lightweight composites results from the multiple interfacial polarization, dipole polarization, and conduction loss due to the 3D network of interconnected Si₃N₄ whiskers and C_f.