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1.
《Polymer Composites》2017,38(8):1749-1755
Wood flour (WF)‐filled composites based on a polypropylene (PP)/recycled polyethylene terephthalate (r‐PET) matrix were prepared using two‐step extrusion. Maleic anhydride grafted polypropylene (MAPP) was added to improve the compatibility between polymer matrices and WF. The effects of filler and MAPP compatibilization on the water absorption, mechanical properties, and morphological features of PP/r‐PET/WF composites were investigated. The addition of MAPP significantly improved mechanical properties such as tensile strength, flexural strength, tensile modulus, and flexural modulus compared with uncompatibilized composites, but decreased elongation at break. Scanning electron microscopic images of fracture surface specimens revealed better interfacial interaction between WF and polymer matrix for MAPP‐compatibilized PP/r‐PET/WF composites. MAPP‐compatibilized PP/r‐PET/WF composites also showed reduced water absorption due to improved interfacial bonding, which limited the amount of absorbable water molecules. These results indicated that MAPP acts as an effective compatibilizer in PP/r‐PET/WF composites. POLYM. COMPOS., 38:1749–1755, 2017. © 2015 Society of Plastics Engineers  相似文献   

2.
This article reports the mechanical, thermal, and morphological properties of polypropylene (PP)‐chicken eggshell (ES) composites. Mechanical properties like tensile strength, tensile modulus, izod impact strength, flexural modulus of PP composites with normal (unmodified) eggshell and chemically treated ES [modified ES (MES) with isophthalic acid] have been investigated. PP–calcium carbonate (CaCO3) composites, at the same filler loadings, were also prepared and used as reference. The results showed that PP composites with chemically MES had better mechanical properties compared to the unmodified ES and CaCO3 composites. An increase of about 3–18% in tensile modulus, 4–44% in izod impact strength and 1.5–26% in flexural modulus at different filler loading was observed in MES composites as compared to unmodified ES composites. Scanning electron microscopy (SEM) micrographs of fractured tensile specimens confirmed better interfacial adhesion of MES with polymer matrix resulting into lower voids and plastic deformation resulting in improved mechanicals of the composites. TEM micrographs showed acicular needle shaped morphology for modified ES and have contributed to better dispersion which is the prime reason for enhancement of all the mechanical properties. At higher filler loading, the modulus of MES composite was found to be higher by 5% as compared to commercial CaCO3 composites. POLYM. COMPOS., 35:708–714, 2014. © 2013 Society of Plastics Engineers  相似文献   

3.
Disposal of polyethylene used as carry bags is the greatest challenge increasing day by day. Composite materials were prepared by mixing Fly ash (FA) and nanostructured fly ash (NFA) from thermal power station as filler and blends of Waste polyethylene (WPE)(carry bags) collected from municipal solid waste (MSW) with virgin high‐density polyethylene (HDPE) as matrix. Different modifications were induced to improve the overall properties of these composites. At first, the WPE/HDPE blend matrix was modified by grafting with maleic anhydride (MA) and the composite prepared with FA/NFA. Then, the WPE/HDPE‐FA/NFA composite as a whole was treated with electron beam irradiation at 250 kGy radiation dose and finally the FA/NFA filler was treated with radiation dose of 250 kGy and the composite prepared. Significant enhancement in tensile strength, flexural strength, flexural modulus, and hardness are observed for MA modified and irradiated composites, the increase being more prominent in irradiated composites. Furthermore, an increase in storage/loss moduli with enhanced thermal stability was observed with the addition of FA/NFA and upon modifications. The analysis of the tensile fractured surfaces by scanning electron microscopy was in well correlation with the mechanical properties obtained. In summary, after analyzing the effects of the three different modifications on mechanical, dynamic mechanical and thermal properties, the irradiation on to the WPE/HDPE‐FA/NFA composites investigated was selected as the most appropriate for future applications. POLYM. COMPOS., 37:3256–3268, 2016. © 2015 Society of Plastics Engineers  相似文献   

4.
Recycled high‐density polyethylene (RHDPE)/coir fiber (CF)‐reinforced biocomposites were fabricated using melt blending technique in a twin‐screw extruder and the test specimens were prepared in an automatic injection molding machine. Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of fly ash cenospheres (FACS) in RHDPE/CF composites were investigated. It was observed that the tensile modulus, flexural strength, flexural modulus, and hardness properties of RHDPE increase with an increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % CF and 1 wt % MA‐g‐HDPE exhibited optimum mechanical performance with an increase in tensile modulus to 217%, flexural strength to 30%, flexural modulus to 97%, and hardness to 27% when compared with the RHDPE matrix. Addition of FACS results in a significant increase in the flexural modulus and hardness of the RHDPE/CF composites. Dynamic mechanical analysis tests of the RHDPE/CF/FACS biocomposites in presence of MA‐g‐HDPE revealed an increase in storage (E′) and loss (E″) modulus with reduction in damping factor (tan δ), confirming a strong influence between the fiber/FACS and MA‐g‐HDPE in the RHDPE matrix. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties in the composites when compared with RHDPE matrix. The main motivation of this study was to prepare a value added and low‐cost composite material with optimum properties from consumer and industrial wastes as matrix and filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42237.  相似文献   

5.
The effects of applying titanate (TYZOR® TPT) and silane (DYNASYLAN VTMO) coupling agents to wet ground muscovite mica in nylon‐6 composites are described. Nylon‐6 composites of 5–40 wt % filler loadings were compounded using an APV Baker twin‐screw extruder. Mica (25 wt %) brought about an increase in the Young's modulus, flexural strength, and flexural modulus but did not produce significant variations in tensile and impact strength. Hence different coupling agents were employed. It was observed that titanate coupling agent improved the tensile strength and the Young's modulus of the composites much while the impact properties were enhanced by the silane coupling agent. An attempt was made to use ?‐caprolactum in improving the interfacial adhesion of the filler and the matrix. It was observed that ?‐caprolactum improved the flexural modulus of the composites most. The effect of coupling agents on the dielectric strength, heat distortion temperature, and morphology were also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4074–4081, 2006  相似文献   

6.
The effect of varied rubber tree seed shell flour (RSSF) filler loadings on processing torque, mechanical, thermal, water absorption, and morphological properties of polypropylene (PP) and high‐density polyethylene (HDPE) composites has been studied. The addition of RSSF in the composites increased the stabilization torque in both PP‐ and HDPE‐based composites. Tensile strength, elongation at break, flexural strength, and impact strength show significant reduction when higher loading of RSSF was incorporated, while tensile modulus and flexural modulus were improved. The phenomenon was noted for both matrices, PP and HDPE, but HDPE‐based composites showed clear effects on the reduction of the mechanical properties compared with RSSF‐filled PP. Scanning electron microscopy of tensile fracture specimens revealed the degree of dispersion of RSSF filler in the matrices. At higher filler loadings, agglomerations and poor dispersion of RSSF particles were spotted, which induce the debonding mechanism of the system. Thermogravimetric analysis thermograms showed that both PP‐ and HDPE‐based composite systems with higher RSSF content have higher thermal stability, initial degradation temperature, degradation temperature, and total weight loss. Water absorption ability of the composites increases as the filler loading increases for both matrices. J. VINYL ADDIT. TECHNOL., 22:91–99, 2016. © 2014 Society of Plastics Engineers  相似文献   

7.
Palm kernel shell (PKS), a waste from the oil palm industry, has been utilized as filler in low‐density polyethylene (LDPE) eco‐composites in the present work. The effect of PKS content and coconut oil coupling agent (COCA) on tensile properties, water absorption, and morphological and thermal properties of LDPE/PKS eco‐composites was investigated. The results show the increase of PKS content decreased the tensile strength and elongation at break, but increased the tensile modulus, crystallinity, and water absorption of eco‐composites. The presence of COCA as coupling agent improved the filler‐matrix adhesion yield to increase the tensile strength, tensile modulus, crystallinity, and reduced water absorption of eco‐composites. The better interfacial adhesion between PKS and LDPE with the addition of COCA was also evidenced by scanning electron microscopy studies. J. VINYL ADDIT. TECHNOL., 22:200–205, 2016. © 2014 Society of Plastics Engineers  相似文献   

8.
In this study, natural sawdust fillers from acacia were mixed with unsaturated polyester resin (UPR), which was prepared by recycling of polyethylene terephthalate (PET) waste bottles to prepare sawdust/UPR composite. PET wastes were recycled through glycolysis and depolymerized to produce a formulation for the resin. The effects of alkali treatment, filler content, and filler size on the tensile, flexural, hardness, and water absorption of the composites were investigated. The results show that the modulus of both tensile and flexural increased with increasing filler contents, but the tensile and flexural strength of composites decreased. The size of sawdust also played a significant role in the mechanical properties, with smaller size sawdust producing higher strength and modulus. This is due to the greater surface area for filler–matrix interaction. The results also show that alkali treatment causes a better adhesion between sawdust and UPR matrix and improves the mechanical properties of the composites. Furthermore, surface treatment reduced the water absorption of composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

9.
Ultrahigh‐molecular‐weight polyethylene/copper (UHMWPE/Cu) composites compatibilized with polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) were prepared by compression molding. The effects of the compatibilizer on the mechanical, thermal, and tribological properties of the UHMWPE/Cu composites were investigated. These properties of the composites were evaluated at various compositions, and worn steel surfaces and composite surfaces were examined with scanning electron microscopy and X‐ray photoelectron spectroscopy. The incorporation of PE‐g‐MAH reduced the melting points of the composites and increased their crystallinity to some extent. Moreover, the inclusion of the PE‐g‐MAH compatibilizer greatly increased the tensile rupture strength and tensile modulus of the composites, and this improved the wear resistance of the composites. These improvements in the mechanical and tribological behavior of the ultrahigh‐molecular‐weight‐polyethylene‐matrix composites with the PE‐g‐MAH compatibilizer could be closely related to the enhanced crosslinking function of the composites in the presence of the compatibilizer. Moreover, the compatibilizer had an effect on the transfer and oxidation behavior of the filler Cu particulates, which could be critical to the application of metallic‐particulate‐filled polymer composites in engineering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 948–955, 2004  相似文献   

10.
The rapid growth of environmentally sustainable and eco-friendly materials tends to the utilization of biowastes as filler in polymer matrix composites. The particulate composite with improved wettability of fillers and advanced approach can evolve polymer composites that exhibit promising applications in packaging, automobile, marine, construction, and aerospace. In the present work, one of the biowaste fillers were synthesized from Limonia acidissima shells via a top-down approach (pulverizing) and the surfaces were chemically modified using sodium hydroxide (NaOH) before they were used as fillers in vinyl ester polymer composites by different weight percentage (0, 5, 10, 15, and 20 wt%). The prepared particulate composites were characterized by mechanical properties, moisture absorption behavior, and morphology. At different filler loading the tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength, hardness, density, and moisture intake tests were performed. The results reveal that the properties increased for composites filled with alkaline treated fillers for the same filler loading and found to be higher at filler loading of 15 wt%. The morphological analysis confirms the better interfacial bonding between alkali-treated particles and matrix due to the removal of non-cellulose materials from the surface of the particles.  相似文献   

11.
Calcium carbonate/low‐density‐polyethylene (LDPE) nanocomposites have been prepared by melting blend with twin‐screw extruder. The mechanical properties of composites and the dispersion of the nanoparticles were studied. The reinforcement mechanism was discussed. The results show that not only the tensile property but also the flexural modulus of the system have been evidently increased by the addition of calcium carbonate. The calcium carbonate particles have been dispersed in the matrix in the nanometer scale. The reinforcement mechanism of the calcium carbonate lies on that the calcium carbonate particles, acting as hetero‐nuclei, can induce higher crystallinity at the matrix‐particle interface compared to regions away from the interface. Consequently, in the process of the tensile test, the nanocomposites have better tensile yield strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

12.
Natural rubber composites were prepared by the incorporation of palm ash at different loadings into a natural rubber matrix with a laboratory‐size two‐roll mill (160 × 320 mm2) maintained at 70 ± 5°C in accordance with the method described by ASTM D 3184–89. A coupling agent, maleated natural rubber (MANR), was used to improve the mechanical properties of the natural rubber composites. The results indicated that the scorch time and cure time decreased with increasing filler loading, whereas the maximum torque exhibited an increasing trend. Increasing the palm ash loading increased the tensile modulus, but the tensile strength, fatigue life, and elongation at break decreased. The rubber–filler interactions of the composites decreased with increasing filler loading. Scanning electron microscopy of the tensile fracture surfaces of the composites and rubber–filler interaction studies showed that the presence of MANR enhanced the interfacial interaction of the palm ash filler and natural rubber matrix. The presence of MANR also enhanced the tensile properties and fatigue life of palm‐ash‐filled natural rubber composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

13.
High‐density polyethylene (HDPE)–wood composite samples were prepared using a twin‐screw extruder. Improved filler–filler interaction was achieved by increasing the wood content, whereas improved polymer–filler interaction was obtained by adding the compatibilizer and increasing the melt index of HDPE, respectively. Then, effects of filler–filler and polymer–filler interactions on dynamic rheological and mechanical properties of the composites were investigated. The results demonstrated that enhanced filler–filler interaction induced the agglomeration of wood particles, which increased the storage modulus and complex viscosity of composites and decreased their tensile strength, elongation at break, and notched impact strength because of the stress concentration. Stronger polymer–filler interaction resulted in higher storage modulus and complex viscosity and increased the tensile and impact strengths due to good stress transfer. The main reasons for the results were analyzed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

14.
Bamboo fibers reinforced unsaturated polyester (UPE) composites were prepared by compression molding. Effects of fiber extraction, morphology, and chemical modification on the mechanical properties and water absorption of the bamboo fibers‐UPE composites were investigated. Results showed that the unidirectional original bamboo fibers resulting composites demonstrated the highest tensile strength, flexural strength, and flexural modulus; the 30–40 mesh bamboo particles resulting composites had the lowest tensile strength and flexural strength, but had comparable flexural modulus with that of chemical pulp fibers. The treatment of bamboo fibers with 1,6‐diisocyanatohexane (DIH) and 2‐hydroxyethyl acrylate (HEA) significantly increased the tensile strength, flexural strength and flexural modulus, and water resistance of the resulting composites. Fourier Transform Infrared and X‐ray photoelectron spectroscopy analyses showed that DIH and HEA were covalently bonded onto bamboo fibers. Scanning electron microscopic images of the fractured surfaces of the composites showed that the treatment of bamboo fibers greatly improved the interfacial adhesion between the fibers and UPE resins. The water absorption kinetics of the composites was also investigated; and the results showed that the water absorption of the composites fitted Fickian behavior well. POLYM. COMPOS., 37:1612–1619, 2016. © 2014 Society of Plastics Engineers  相似文献   

15.
Fibrous cellulose and maleated polyethylene (FC–MPE) composites were prepared under melt mixing by maleation of polyethylene (PE) to obtain maleic anhydride (MA) grafted PE (MPE) and successive compounding of the resultant MPE with fibrous cellulose (FC). When increasing the content of added MA to 2 wt %, the grafting efficiency of MA decreases gradually to 84% and the grafted MA chains become longer. Scanning electron microscopy (SEM) reveals strong adhesion of MPE to FC in the FC–MPE composite, which is probably due to the increased compatibility between MPE and FC, in contrast to no adhesion of unmaleated PE (UPE) to FC in the FC–UPE composite. This difference in interfacial structure between the FC–MPE and FC–UPE composites results in quite different mechanical properties for them. With an increase in the FC content to 60 wt %, the tensile strength of the FC–MPE composite increases significantly and reaches 125% that of pure PE. Furthermore, the larger Young's modulus, larger bending elastic modulus, and smaller elongation of the FC–MPE composite strongly indicate effective transfer of the high tensile strength and elasticity of FC to the MPE matrix through the strong adhesion between FC and MPE. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1971–1980, 2002; DOI 10.1002/app.10428  相似文献   

16.
Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

17.
Polymeric dental restorative composites were prepared using silica filler where the surface was treated with γ‐methacryloxypropyltrimethoxysilane and decanted solvents by the freeze‐drying method. This treatment improved the miscibility of the filler with 2,2′‐bis‐[4‐(methacryloxy‐2‐hydrbxypropoxy)‐phenyl]‐propane/triethyl‐eneglycoldimethacrylate resin matrix and enhanced the esthetic properties of the composite. Diametral tensile strength (DTS) and flexural strength (FS) of the dental composite were measured, and the effect of drying methods in the surface treatment of filler on the mechanical properties of the composite was also investigated. Dental restorative composites prepared by the freeze‐drying method showed substantially higher DTS and FS values than those prepared by the conventional heat‐drying method. This resulted in increasing the loading percentage of filler in the resin matrix, and thereby, DTS values were increased dramatically. Dispersion of silica filler in the resin matrix and surface characteristics were examined by scanning electron microscopy. Various esthetic grades of dental composites were successfully prepared using iron oxide pigments, and its Hunter L. a. b. values of vita color‐shade were also investigated.  相似文献   

18.
In this work, quasi‐carbon fabrics were produced by quasi‐carbonization processes conducted at and below 1200°C. Stabilized polyacrylonitrile (PAN) fabrics and quasi‐carbon fabrics were used as reinforcements of phenolic composites with a 50 wt %/50 wt % ratio of the fabric to the phenolic resin. The effect of the quasi‐carbonization process on the flexural properties, interfacial strength, and dynamic mechanical properties of quasi‐carbon/phenolic composites was investigated in terms of the flexural strength and modulus, interlaminar shear strength, and storage modulus. The results were also compared with those of a stabilized PAN fabric/phenolic composite. The flexural, interlaminar, and dynamic mechanical results were quite consistent with one another. On the basis of all the results, the quasi‐static and dynamic mechanical properties of quasi‐carbon/phenolic composites increased with the applied external tension and heat‐treatment temperature increasing and with the heating rate decreasing for the quasi‐carbonization process. This study shows that control of the processing parameters strongly influences not only the mechanical properties of quasi‐carbon/phenolic composites but also the interlaminar shear strength between the fibers and the matrix resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

19.
《Polymer Composites》2017,38(8):1689-1697
The effects of hybrid filler of zinc oxide and chitosan (chitosan–ZnO) on thermal, flexural, antimicrobial, chemical resistance, and hardness properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) composites with varying concentration of zinc oxide (ZnO) and further hybridized by chitosan (CS) were successfully studied. The composites were prepared using mechanical ball milling and followed by hot compression molding. The addition of ZnO to the UHMWPE matrix had lowered the melting temperature (T m) of the composite but delayed its degradation temperature. Further investigation of dual filler incorporation was done by the addition of chitosan to the UHMWPE/ZnO composite and resulted in the reduction of UHMWPE crystallization. The flexural strength and modulus had a notably high improvement through ZnO addition up to 25 wt% as compared to neat UHMWPE. However, the addition of chitosan had resulted in lower flexural strength than that of 12 wt% ZnO UHMWPE composite but still higher than that of neat UHMWPE. It was experimentally proven that the incorporation of ZnO and chitosan particles within UHMWPE matrix had further enhanced the antimicrobial properties of neat UHMWPE. Chemical resistance was improved with higher ZnO content with a slight reduction of mass change after the incorporation of chitosan. The hardness value increased with ZnO addition but higher incorporation of chitosan had lowered the hardness value. These findings have significant implications for the commercial application of UHMWPE based products. It appears that these hybrid fillers (chitosan–ZnO)‐reinforced UHMWPE composites exhibit superior overall properties than that of conventional neat UHMWPE. POLYM. COMPOS., 38:1689–1697, 2017. © 2015 Society of Plastics Engineers  相似文献   

20.
Low‐density polyethylene (LDPE)/barium sulfate (BaSO4) composites with different contents of BaSO4 nanoparticles after modification by stearic acid (SA) were prepared. Characterizations of morphology, thermal, and mechanical properties of the LDPE/SA‐BaSO4 composites were systematically performed by scanning electron microscope, thermal gravimetric analysis, tensile and flexural tests. Specially, the X‐ray radiographic and developable properties were examined by the X‐ray fluoroscopy test and the ageing resistant properties were analyzed by the simplified protocol of accelerated aging. It was found that the Young's modulus and tensile strength of the composites were increased by 24.6 and 11.0% while flexural modulus and flexural strength were increased by 10.8 and 14.0%, respectively, together with the elongation at break of 455.1% ± 26.3% which was 74.4% of LDPE when the SA‐BaSO4 content reached 25 wt%. By contrast, when accelerated ageing for 5 years, the retention ratios of Young's modulus, tensile strength and elongation remained at 89.3, 69.5, and 69.6%, respectively. In addition, X‐ray radiographic and developable properties of the composites were also improved by the addition of SA‐BaSO4, making it possible to achieve some applications in medical devices such as intrauterine devices and body brackets which could be easily implanted into human bodies and enable accurate external monitoring using an X‐ray medical diagnostic machine. POLYM. COMPOS., 37:1396–1406, 2016. © 2014 Society of Plastics Engineers  相似文献   

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