Efficacy of hindered amines in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after accelerated weathering and moisture absorption

In this work, the aim was to analyze the efficacy of hindered amine light stabilizers (HALS) in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after moisture absorption and accelerated weathering. Moisture uptake of materials decreased with incorporation of silane due to diminished accessibility of water molecules to reactive regions. In dynamic mechanical experiments performed on wet samples, a marked reduction in the storage modulus in the glassy and rubbery zone was observed, since water has a plasticizing effect. After sample weathering, in a xenon‐arc apparatus, the changes in chemical structure and physical properties after exposure were analyzed by attenuated total reflectance Fourier transform infrared (ATR‐FTIR) spectroscopy, color measurement, flexural properties, and morphological analysis by scanning electron microscopy (SEM). The data showed that HALS maintain the brightness of the materials after aging and prevent sample whitening. They also reduced color loss after aging and the SEM micrographs revealed that they inhibit surface cracking during weathering. Although a slight decline in the mechanical properties was not completely avoided, the combination of the additives studied (UV absorbers and HALS) successfully prevented the deterioration of surface materials by UV radiation. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Experiments and progressive damage analyses of three‐dimensional full five‐directional braided composites under three‐point bending

Experimental and numerical studies on the bending properties of three‐dimensional full five‐directional (3DF5D) braided composites are presented in this article. Three‐point bending tests of the braided specimens with different braiding angles were first preformed. Then, the full‐scale specimen model was constructed and a strength analysis method based on repeated unit‐cell (RUC) model was established to describe the strength characteristics of the 3DF5D braided composites. The differences between yarn configurations in corner, surface and interior RUCs were considered and continuum damage models were introduced into the components such as yarns and matrix of the RUCs in the method. This linked the macroscopic nonlinear response with the damages in the microstructures. Good agreements were achieved in the load‐deflection curves and damage morphology between experimental and numerical results. POLYM. COMPOS., 37:2478–2493, 2016. © 2015 Society of Plastics Engineers     

Three‐dimensional anisotropic moisture absorption in quartz‐reinforced bismaleimide laminates

The three‐dimensional anisotropic moisture absorption behavior of quartz‐fiber‐reinforced bismaleimide (BMI) laminates is investigated by collecting 21 months of experimental gravimetric data. Laminates of six, twelve, and forty plies and various planar aspect ratios are used to determine the three‐dimensional anisotropic diffusion behavior when exposed to full immersion in distilled water at 25°C. The long‐term moisture absorption behavior deviates from the widely used Fickian model, but can be accurately captured by the three‐dimensional, anisotropic hindered diffusion model (3D HDM). Excellent agreement is achieved between experimental gravimetric data and the 3D HDM for all laminate thicknesses. Recovered model parameters are shown to slightly vary with laminate thickness due to the small changes in the cured‐ply thickness. However, model parameters identified for a given laminate thickness are observed to accurately predict the absorption behavior of samples with different planar dimensions. Equilibrium moisture content of 1.72, 1.69, and 1.84% and corresponding diffusion hindrance coefficients of 0.807, 0.844, and 0.671 are recovered for six, twelve, and forty‐ply laminates, respectively, thus confirming strong non‐Fickian behavior. Moisture absorption parameters may be determined successfully at 16.5 months of immersion, before reaching approximately 85% of the equilibrium moisture content at 21 months. Subsequent gravimetric measurements up to 21 months are consistent with the predicted long‐term behavior. POLYM. ENG. SCI., 54:137–146, 2014. © 2013 Society of Plastics Engineers     

Tribological behavior of three‐dimensional braided carbon fiber reinforced polyetheretherketone composites

Three‐dimensional (3D) braided carbon fiber reinforced polyetheretherketone (denoted as CF_3D/PEEK) composites with various fiber volume fractions were prepared via hybrid woven plus vacuum heat‐pressing technology and their tribological behaviors against steel counterpart with different normal loads at dry sliding were investigated. Contrast tribological tests with different lubricants (deionized water and sea water) and counterparts made from different materials (epoxy resin, PEEK) were also conducted. The results showed that the incorporation of 3D braided carbon fiber can greatly improve the tribological properties of PEEK over a certain range of carbon fiber volume fraction (V_f) and an optimum fiber loading of ∼54% exists. The friction coefficient of the CF_3D/PEEK composites decreased from 0.195 to 0.173, while the specific wear rate increased from 1.48 × 10⁻⁷ to 1.78 × 10⁻⁷ mm³ Nm⁻¹ with the normal load increasing from 50 to 150 N. Abrasive mechanism was dominated when the composites sliding with GCr15 steel counterpart under dry and aqueous lubrication conditions. Deionized water and sea water lubricants both significantly reduced the wear of the CF_3D/PEEK composites. When sliding with neat PEEK counterpart, the CF_3D/PEEK composites possess lower friction coefficient than those against epoxy resin and GCr15 steel counterparts. In general, CF_3D/PEEK composites possess excellent tribological properties and comprehensive mechanical performance, which makes it become a potential candidate for special heat‐resisting tribological components. POLYM. COMPOS., 36:2174–2183, 2015. © 2014 Society of Plastics Engineers     

Controlling three‐dimensional ice template via two‐dimensional surface wetting

Directional freezing (DF) is a fast, scalable, and environmental friendly technique for fabricating monoliths with long‐range oriented pores, which can be applied toward a wide variety of materials. However, the pore size is typically larger than 20 μm and cannot be spatially controlled, which prevent the technique from being used more widely. In this work, effect of wettability of the freezing substrate on the pore size of monolithic polyethylene glycol cryogels is studied. Smaller pores can be generated via more hydrophilic substrates, and tubular pores smaller 5 μm can be created using a poly(vinyl alcohol) coated copper substrate. A numerical fitting between water contact angle of the substrates and pore size is then obtained. Moreover, pore size can be locally varied duplicating wetting patterns of the substrates. The concept of using two dimensional patterns to build monoliths with three dimensional microstructures can probably be extended to other material systems. DF is an effecient and scalable processing method for fabricating materials with long‐range oriented pores. However, the smallest pore feature size reported is around 20 µm, which is in many cases too large for application such as separation and catalysis. We show here, with exemplary cryogels, that both spatial control and feature size reduction (by one order of magnitude) can be realized in DF by controlling the wettability of the ice growth substrate. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4186–4192, 2016     

Electrospun three‐dimensional silk fibroin nanofibrous scaffold

Practical application to three‐dimensional (3‐D) tissue culture has been limited by the structural restriction of two‐dimensional (2‐D) nature of electrospun nanofiber mat. In this study, for constructing 3‐D nanofibrous structure as real 3‐D tissue engineering scaffold, we developed new fabrication process with silk fibroin (SF) by electrospinning and evaluated the features of this SF nanofiber scaffold (SFNS) through morphological and cell‐culture analyses. Foam type of the SFNS exhibited high porosity as well as large pores and its cell proliferation well occurred inside (inner spaces of pores), which makes this suitable for 3‐D cell‐culture scaffold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Characterization of three‐dimensional braided polyethylene fiber–PMMA composites and influence of fiber surface treatment

Three‐dimensional (3D) braided polyethylene (PE) fiber‐reinforced poly(methyl methacrylate) (PMMA), denoted as PE_3D/PMMA, composites were prepared. Mechanical properties including flexural and impact properties, and wear resistance were tested and compared with those of the corresponding unidirectional PE fiber–PMMA (abbreviated to PE_L/PMMA) composites. Both untreated and chromic acid‐treated PE fibers were used to fabricate the 3D composites in an attempt to assess the effect of chromic acid treatment on the mechanical properties of the composites. Relative changes of mechanical properties caused by fiber surface treatment were compared between the PE_3D/PMMA and PE_L/PMMA composites. The treated and untreated PE fibers were observed by scanning electron microscopy (SEM) and analyzed by X‐ray photoelectron spectroscope (XPS). SEM observations found that micro‐pits were created and that deeper and wider grooves were noted on the surfaces of the PE fibers. XPS analysis revealed that more hydroxyl (? OH) and carboxyl (? COOH) groups were formed after surface treatment. The physical and chemical changes on the surfaces of the PE fibers were responsible for the variations of the mechanical properties of the PE/PMMA composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 949–956, 2006     

Assessing the affective feelings of two‐ and three‐dimensional objects

The aim of this study is to investigate the impact of physical appearance attributes (in terms of color and shape) on our affective feelings of 2D and 3D objects. Twelve colors were studied, each consisting of 12 two‐dimensional and 12 three‐dimensional shapes. This resulted in 144 2D and 144 3D color‐shape combinations. Each color‐shape combination was assessed using 20 emotion scales in a viewing cabinet by a panel of observers with normal color vision. The results show that there are five underlying factors of these 20 scales, i.e., “activity,” “weight,” “heat,” “softness,” and “complexity”. The first three factors were mainly related to color and the other two were linked with shape. © 2008 Wiley Periodicals, Inc. Col Res Appl, 34, 75–83, 2009.     

Production of electrically conducting plastic composites by three‐dimensional chaotic mixing of melts and powder additives

Extended micron‐scale structures were produced in thermoplastic melts from initially large clusters of conducting carbon black particles transported by three‐dimensional chaotic mixing. The structures formed extensive networks that were captured by solidification and rendered the materials electrically conducting. In essence, percolating structures were constructed in situ in lieu of being the result of chance associations among particles. A systematic study was carried out to assess the influence of key parameters and to relate the electrical properties to the microstructures. Micrographs showed complex structures exhibiting patterns characteristic of chaotic advection. Electrical measurements indicated that conductivity was achieved at carbon black concentrations significantly lower than those achievable by common mixing methods and lower than those reported recently for two‐dimensional chaotic mixing.     

Transversal patterns in three‐dimensional packed bed reactors: Oscillatory kinetics

Formation of transversal patterns in a 3D cylindrical reactor is studied with a catalytic reactor model in which an exothermic first‐order reaction of Arrhenius kinetics occurs with a variable catalytic activity. Under these oscillatory kinetics, the system exhibits a planar front (1D) solution with the front position oscillating in the axial direction. Three types of patterns were simulated in the 3D system: rotating fronts, oscillating fronts with superimposed transversal (nonrotating) oscillations, and mixed rotating–oscillating fronts. These solutions coexist with the planar front solution and require special initial conditions. We map bifurcation diagrams showing domains of different modes using the reactor radius as a bifurcation parameter. The possible reduction of the 3D model to the 2D cylindrical shell model is discussed. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

Identification and characterization of three‐dimensional turbulent flow structures

Many phenomena in chemical processes for example fast mixing, coalescence and break‐up of bubbles and drops are not correctly described using average turbulence properties as the outcome is governed by the interaction with individual vortices. In this study, an efficient vortex‐tracking algorithm has been developed to identify thousands of vortices and quantify properties of the individual vortices. The traditional algorithms identifying vortex‐cores only capture a fraction of the total turbulent kinetic energy, which is often not sufficient for modeling of coalescence and break‐up phenomena. In the present algorithm, turbulent vortex‐cores are identified using normalized Q‐criterion, and allowed to grow using morphological methods. The growth is constrained by estimating the influence from all neighboring vortices using the Biot‐Sawart law. This new algorithm allows 82% of the total turbulent kinetic to be captured, at the same time the individual vortices can be tracked in time. © 2015 American Institute of Chemical Engineers AIChE J, 62: 1265–1277, 2016     

Munsell reflectance spectra represented in three‐dimensional Euclidean space

In this article we describe the results of an investigation into the extent to which the reflectance spectra of 1269 matt Munsell color chips are well represented in low dimensional Euclidean space. We find that a three dimensional Euclidean representation accounts for most of the variation in the Euclidean distances among the 1269 Munsell color spectra. We interpret the three dimensional Euclidean representation of the spectral data in terms of the Munsell color space. In addition, we analyzed a data set with a large number of natural objects and found that the spectral profiles required four basis factors for adequate representation in Euclidean space. We conclude that four basis factors are required in general but that in special cases, like the Munsell system, three basis factors are adequate for precise characterization. © 2003 Wiley Periodicals, Inc. Col Res Appl, 28, 182–196, 2003; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/col.10144     

Non‐catalyst synthesis and thermal behaviors of three‐arm star aliphatic polycarbonates

Three‐arm star aliphatic polycarbonates (TMP‐PDTCs) were successfully synthesized via the ring‐opening polymerization of 2,2‐dimethyl trimethylene carbonate (DTC) initiated by trimethylolpropane (TMP) in the absence of catalysts. The structure of TMP‐PDTCs was characterized by Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR) spectroscopy, and gel permeation chromatography (GPC). The effects of reaction temperature, time, and the DTC/TMP molar feed ratio on the non‐catalyst polymerization were investigated. The thermal behaviors of TMP‐PDTCs were measured by differential scanning calorimetry (DSC). © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41998.     

Modeling viscoelastic secondary flows in three‐dimensional noncircular ducts

As process capabilities become more advanced, the need to predict flow phenomena at a smaller scale increases significantly. Viscoelastic secondary flows in square ducts were simulated using a finite volume approach. Single mode and multimode Giesekus and Phan‐Thien Tanner (PTT) models were implemented and were able to reproduce full three‐dimensional (3D) flow through a square duct. Results for low density polyethylene (LDPE), polystyrene, and polycarbonate are all in agreement with experiments [Dooley, Viscoelastic flow effects in multilayer polymer coextrusion, PhD Thesis, Technische Universiteit Eindhoven (2002)] as well as numerical results using a finite element method (FEM) and a meshless radial function method (RFM), [Lopez et al., SPE ANTEC Tech. Pap. (2010)]. The mathematical model presented here has shown the potential to model full 3D flow in more complex geometries. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Mechanical modeling of a three‐phase nanocomposite polymeric material

The presented model to predict the elastic modulus of a polymer/ellipsoidal filler/oblate platelet system is based on Eshelby's equivalent inclusion method and Mori‐Tanaka's back‐stress analysis. We considered wood flour and intercalated clay particles in three‐phase polymer nanocomposites as ellipsoidal and oblate platelet shapes, respectively. The intercalated clay particles along with the polymer chains in the clay galleries are treated as equivalent oblate fillers (EOFs). Via controlling wood flour and EOF aspect ratios (α and β) and the silicate layer number (n) in an EOF, the model prediction was compared with experimental data. The model predicted α and β values are within a range of 2.4–5 and 44–75, respectively, which are in good agreement with experimental observations. Quantitative agreement between model prediction and experimental data is achieved for α = 3.7 and β = 75 when n = 2. The proposed model recovers the two‐phase results for polymer/ellipsoidal filler systems or polymer/oblate platelet systems. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Processing and properties of polymeric nano‐composites

Polymeric nano‐composites are prepared by melt intercalation in this study. Nano‐clay is mixed with either a polymer or a polymer blend by twin‐screw extrusion. The clay‐spacing in the composites is measured by X‐ray diffraction (XRD). The morphology of the composites and its development during the extrusion process are observed by scanning electron microscopy (SEM). Melt viscosity and mechanical properties of the composites and the blends are also measured. It is found that the clay spacing in the composites is influenced greatly by the type of polymer used. The addition of the nano‐clay can greatly increase the viscosity of the polymer when there is a strong interaction between the polymer and the nano‐clay. It can also change the morphology and morphology development of nylon 6/PP blends. The mechanical test shows that the presence of 5–10 wt.% nano‐clay largely increases the elastic modulus of the composites and blends, while significantly decreases the impact strength. The water absorption of nylon 6 is decreased with the presence of nano‐clay. The effect of nano‐clay on polymers and polymer blends is also compared with Kaolin clay under the same experimental conditions.     

Load bearing properties of three‐component polymer composites

Metal or solid polymer anchors are used as the load transfer components for foam and foam composites when they are used as the structural elements in design. The traditional method of fixation of these components is by fastening and adhesion. In this study, anchors were created in the form of inserts and were imbedded in the sandwich composite during the foaming process, resulting in the manufacture of three‐component composite. Flexure tests were conducted to study the effect of different geometries (rectangular, cylindrical, tapered/wedge shaped) and lengths of metal inserts on the strengths of sandwich composites. The stress strain response, mode of fracture of sandwich composite with metallic anchors was elucidated. The results showed that long tapered inserts imbedded in sandwich composite provide better load bearing and adhesion properties than other geometries. A model is presented that describes the relationship between stiffness reduction and progressive crack length of sandwich composite. Finite element analysis (FEA) of the interactions between the inserts and sandwich composites under different loads were carried out. FEA modeling and experimental results were in good agreement, thus validating the model. POLYM. COMPOS., 31:1731–1737, 2010. © 2010 Society of Plastics Engineers.     

Nano‐sio2‐reinforced ultraviolet‐curing materials for three‐dimensional printing

As an additive manufacturing technology, ultraviolet (UV)‐curing three‐dimensional printing, which requires the use of a photocurable resin, is increasingly being used to produce customized end‐user parts of many complex shapes. In this study, to improve the strength and ductility of printing materials, nano‐SiO₂‐reinforced photocurable resins were prepared by a planetary ball mill; then, the morphology, photochemistry, thermal property, and mechanical properties of the nanocomposites were investigated and characterized. Transmission electron microscopy analysis indicated that the modified nano‐SiO₂ was well dispersed in the photocurable resin. The glass‐transition temperature increased from 67.2°C for the unfilled resin to 71.7 and 80.1°C for nanocomposites with nano‐SiO₂ contents of 0.3 and 0.7 wt %, respectively. The tensile strength and impact strength were increased by 46.7 and 165.3% for nanocomposites with 0.3 wt % nano‐SiO₂. The flexural modulus of the nanocomposites increased from 1.7 to 8.0 GPa when 0.7 wt % nano‐SiO₂ was added to the photocurable resin; this appeared to originate from the relatively high level of dispersion and the intimate combination of the nano‐SiO₂ with the matrix. The investigation of the physical and chemical properties of such UV‐curing materials showed that the low filler concentration (<1 wt %) of nano‐SiO₂ did not affect the processability of the nanocomposites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42307.     

Numerical simulation of three‐dimensional gas‐solid particle flow in a horizontal pipe

A three‐dimensional model of particulate flows using the Reynolds Averaged Navier‐Stokes method is presented. The governing equations of the gas–solids flow are supplemented with appropriate closure equations to take into account all the relevant forces exerted on the solid particles, such as particle‐turbulence interactions, turbulence modulation, particle–particle interactions, particle–wall interactions, as well as gravitational, viscous drag, and lift forces. A finite volume numerical technique was implemented for the numerical solution of the problem. The method has been validated by comparing its results with the limited number of available experimental data for the velocity and turbulence intensity of the gas–particle flow. The results show that the presence of particles in the flow has a significant effect on all the flow variables. Most notably, the distribution of all the parameters becomes asymmetric, because of the gravitational effect on the particles and particle sedimentation. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Dynamical modeling of chaos single‐screw extruder and its three‐dimensional numerical analysis

The Chaos Screw (CS) nonlinear dynamical model is proposed to describe the development of chaos in a single‐screw extrusion process and the model is verified by three‐dimensional numerical simulations. The only‐barrier channel is the unperturbed Hamiltonian system, which consists of two homoclinic orbits and nested elliptic tori of nonlinear oscillation in periodic (extended) state space. A periodically inserted no‐barrier zone represents a perturbation. For small perturbations, homoclinic tangle leads to the Cantor set near the homoclinic fixed point and elliptic rotations are changed into the resonance bands or KAM tori, depending on the commensurability of frequency ratio of the corresponding orbits. A finite element method of multivariant Q?1+PO elements is applied to solve the velocity fields and a 4th order Runge‐Kutta method is used for the particle tracing. The resulting Poincaré section verifies the proposed dynamical model, showing the resonance band corresponding to rotation number 1/3 under small perturbations. As the strength of perturbation increases, the Poincaré sections indicate wider stochastic regions in which random particle motions take place.