Fast recovery of non‐fickian moisture absorption parameters for polymers and polymer composites

Moisture absorption is known to detrimentally affect the mechanical integrity and durability of polymeric materials. Consequently, accurately characterizing the moisture diffusion into these materials is critical when predicting their service life behavior. The hindered diffusion model (HDM), that is, Langmuir‐type absorption, has been widely used to successfully describe both Fickian and anomalous absorption behavior of polymeric materials. In this article, proper use of both exact and approximate solutions of the HDM model is illustrated on two material systems: nanoclay/epoxy composites and thin epoxy laminates. A parameter recovery technique, based on a modified version of the steepest descent search, is shown to accurately recover all absorption parameters simultaneously from experimental data. The absorption behavior predicted by the recovered parameters is then validated by long‐term absorption data not used in the recovery process. The errors induced by approximate solutions are observed to be material‐dependent and could be substantially larger compared to the exact solution. In addition, a novel method to computationally accelerate the recovery of the absorption parameters is proposed. The new technique uses the approximate absorption parameters as the initial guess. It is shown that this approach substantially reduces the computational effort by decreasing the number of iterations without compromising from accuracy. POLYM. ENG. SCI., 57:921–931, 2017. © 2016 Society of Plastics Engineers     

Efficacy of hindered amines in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after accelerated weathering and moisture absorption

In this work, the aim was to analyze the efficacy of hindered amine light stabilizers (HALS) in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after moisture absorption and accelerated weathering. Moisture uptake of materials decreased with incorporation of silane due to diminished accessibility of water molecules to reactive regions. In dynamic mechanical experiments performed on wet samples, a marked reduction in the storage modulus in the glassy and rubbery zone was observed, since water has a plasticizing effect. After sample weathering, in a xenon‐arc apparatus, the changes in chemical structure and physical properties after exposure were analyzed by attenuated total reflectance Fourier transform infrared (ATR‐FTIR) spectroscopy, color measurement, flexural properties, and morphological analysis by scanning electron microscopy (SEM). The data showed that HALS maintain the brightness of the materials after aging and prevent sample whitening. They also reduced color loss after aging and the SEM micrographs revealed that they inhibit surface cracking during weathering. Although a slight decline in the mechanical properties was not completely avoided, the combination of the additives studied (UV absorbers and HALS) successfully prevented the deterioration of surface materials by UV radiation. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Experiments and progressive damage analyses of three‐dimensional full five‐directional braided composites under three‐point bending

Experimental and numerical studies on the bending properties of three‐dimensional full five‐directional (3DF5D) braided composites are presented in this article. Three‐point bending tests of the braided specimens with different braiding angles were first preformed. Then, the full‐scale specimen model was constructed and a strength analysis method based on repeated unit‐cell (RUC) model was established to describe the strength characteristics of the 3DF5D braided composites. The differences between yarn configurations in corner, surface and interior RUCs were considered and continuum damage models were introduced into the components such as yarns and matrix of the RUCs in the method. This linked the macroscopic nonlinear response with the damages in the microstructures. Good agreements were achieved in the load‐deflection curves and damage morphology between experimental and numerical results. POLYM. COMPOS., 37:2478–2493, 2016. © 2015 Society of Plastics Engineers     

Three‐dimensional anisotropic moisture absorption in quartz‐reinforced bismaleimide laminates

The three‐dimensional anisotropic moisture absorption behavior of quartz‐fiber‐reinforced bismaleimide (BMI) laminates is investigated by collecting 21 months of experimental gravimetric data. Laminates of six, twelve, and forty plies and various planar aspect ratios are used to determine the three‐dimensional anisotropic diffusion behavior when exposed to full immersion in distilled water at 25°C. The long‐term moisture absorption behavior deviates from the widely used Fickian model, but can be accurately captured by the three‐dimensional, anisotropic hindered diffusion model (3D HDM). Excellent agreement is achieved between experimental gravimetric data and the 3D HDM for all laminate thicknesses. Recovered model parameters are shown to slightly vary with laminate thickness due to the small changes in the cured‐ply thickness. However, model parameters identified for a given laminate thickness are observed to accurately predict the absorption behavior of samples with different planar dimensions. Equilibrium moisture content of 1.72, 1.69, and 1.84% and corresponding diffusion hindrance coefficients of 0.807, 0.844, and 0.671 are recovered for six, twelve, and forty‐ply laminates, respectively, thus confirming strong non‐Fickian behavior. Moisture absorption parameters may be determined successfully at 16.5 months of immersion, before reaching approximately 85% of the equilibrium moisture content at 21 months. Subsequent gravimetric measurements up to 21 months are consistent with the predicted long‐term behavior. POLYM. ENG. SCI., 54:137–146, 2014. © 2013 Society of Plastics Engineers     

Tribological behavior of three‐dimensional braided carbon fiber reinforced polyetheretherketone composites

Three‐dimensional (3D) braided carbon fiber reinforced polyetheretherketone (denoted as CF_3D/PEEK) composites with various fiber volume fractions were prepared via hybrid woven plus vacuum heat‐pressing technology and their tribological behaviors against steel counterpart with different normal loads at dry sliding were investigated. Contrast tribological tests with different lubricants (deionized water and sea water) and counterparts made from different materials (epoxy resin, PEEK) were also conducted. The results showed that the incorporation of 3D braided carbon fiber can greatly improve the tribological properties of PEEK over a certain range of carbon fiber volume fraction (V_f) and an optimum fiber loading of ∼54% exists. The friction coefficient of the CF_3D/PEEK composites decreased from 0.195 to 0.173, while the specific wear rate increased from 1.48 × 10⁻⁷ to 1.78 × 10⁻⁷ mm³ Nm⁻¹ with the normal load increasing from 50 to 150 N. Abrasive mechanism was dominated when the composites sliding with GCr15 steel counterpart under dry and aqueous lubrication conditions. Deionized water and sea water lubricants both significantly reduced the wear of the CF_3D/PEEK composites. When sliding with neat PEEK counterpart, the CF_3D/PEEK composites possess lower friction coefficient than those against epoxy resin and GCr15 steel counterparts. In general, CF_3D/PEEK composites possess excellent tribological properties and comprehensive mechanical performance, which makes it become a potential candidate for special heat‐resisting tribological components. POLYM. COMPOS., 36:2174–2183, 2015. © 2014 Society of Plastics Engineers     

Controlling three‐dimensional ice template via two‐dimensional surface wetting

Directional freezing (DF) is a fast, scalable, and environmental friendly technique for fabricating monoliths with long‐range oriented pores, which can be applied toward a wide variety of materials. However, the pore size is typically larger than 20 μm and cannot be spatially controlled, which prevent the technique from being used more widely. In this work, effect of wettability of the freezing substrate on the pore size of monolithic polyethylene glycol cryogels is studied. Smaller pores can be generated via more hydrophilic substrates, and tubular pores smaller 5 μm can be created using a poly(vinyl alcohol) coated copper substrate. A numerical fitting between water contact angle of the substrates and pore size is then obtained. Moreover, pore size can be locally varied duplicating wetting patterns of the substrates. The concept of using two dimensional patterns to build monoliths with three dimensional microstructures can probably be extended to other material systems. DF is an effecient and scalable processing method for fabricating materials with long‐range oriented pores. However, the smallest pore feature size reported is around 20 µm, which is in many cases too large for application such as separation and catalysis. We show here, with exemplary cryogels, that both spatial control and feature size reduction (by one order of magnitude) can be realized in DF by controlling the wettability of the ice growth substrate. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4186–4192, 2016     

Colour appearance in immersive three‐dimensional virtual environments

Technology is constantly evolving and, consequently, all the technological advances taking place are regularly integrated into the daily life of society. During recent years, there has been a trend towards virtual resources such as teleworking, telemedicine and e‐commerce. In many countries, this virtualisation process has been accelerated by the changing circumstances caused by the COVID‐19 pandemic. In any case, there is a growing demand for virtual systems, and virtual reality is a suitable field for the application of a multitude of solutions. However, advances in virtual reality occur without any regard to colour science, and there are several challenges to be overcome to improve the visual appearance and fidelity of colour reproduction in all types of related devices. This paper discusses three open issues related to the visual appearance and visual fidelity of virtual reality systems. We believe it is necessary to direct future research efforts in each of these directions to secure improvements in the visual fidelity of virtual reality systems.     

Characterization of three‐dimensional braided polyethylene fiber–PMMA composites and influence of fiber surface treatment

Three‐dimensional (3D) braided polyethylene (PE) fiber‐reinforced poly(methyl methacrylate) (PMMA), denoted as PE_3D/PMMA, composites were prepared. Mechanical properties including flexural and impact properties, and wear resistance were tested and compared with those of the corresponding unidirectional PE fiber–PMMA (abbreviated to PE_L/PMMA) composites. Both untreated and chromic acid‐treated PE fibers were used to fabricate the 3D composites in an attempt to assess the effect of chromic acid treatment on the mechanical properties of the composites. Relative changes of mechanical properties caused by fiber surface treatment were compared between the PE_3D/PMMA and PE_L/PMMA composites. The treated and untreated PE fibers were observed by scanning electron microscopy (SEM) and analyzed by X‐ray photoelectron spectroscope (XPS). SEM observations found that micro‐pits were created and that deeper and wider grooves were noted on the surfaces of the PE fibers. XPS analysis revealed that more hydroxyl (? OH) and carboxyl (? COOH) groups were formed after surface treatment. The physical and chemical changes on the surfaces of the PE fibers were responsible for the variations of the mechanical properties of the PE/PMMA composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 949–956, 2006     

Photopolymer resins for luminescent three‐dimensional printing

Liquid resins‐based three‐dimensional (3D) printing techniques such as stereolithography and digital light processing (DLP) show higher resolution and accuracy than other printing techniques, but their applications have been impeded by the limited materials selection and lack of functions. We here reported the preparation of luminescent resins for DLP‐based 3D printing. Homogeneous dispersion of the fluorescent dyes was achieved by small acrylate molecules screening, and the cure depth studies was used to optimize both resin composition and printing parameters setting. In addition, we showed that the optical analysis of absorption and emission spectra is an important tool to reduce the complex mutual‐interference of the light absorption of dye, photoinitiator and photo‐absorber in the printable resin. We also developed the mater batch technique to tune the emitting colors in the whole visible range, together with white emitting. By using the developed resins, different 3D structures with different emitting colors were successfully printed by DLP technique. These results will further widen the applications of the liquid resins‐based 3D printing techniques, and these luminescent resins show highly potential applications in education, lighting, UV converters, and so on. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44988.     

Electrospun three‐dimensional silk fibroin nanofibrous scaffold

Practical application to three‐dimensional (3‐D) tissue culture has been limited by the structural restriction of two‐dimensional (2‐D) nature of electrospun nanofiber mat. In this study, for constructing 3‐D nanofibrous structure as real 3‐D tissue engineering scaffold, we developed new fabrication process with silk fibroin (SF) by electrospinning and evaluated the features of this SF nanofiber scaffold (SFNS) through morphological and cell‐culture analyses. Foam type of the SFNS exhibited high porosity as well as large pores and its cell proliferation well occurred inside (inner spaces of pores), which makes this suitable for 3‐D cell‐culture scaffold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Production of electrically conducting plastic composites by three‐dimensional chaotic mixing of melts and powder additives

Extended micron‐scale structures were produced in thermoplastic melts from initially large clusters of conducting carbon black particles transported by three‐dimensional chaotic mixing. The structures formed extensive networks that were captured by solidification and rendered the materials electrically conducting. In essence, percolating structures were constructed in situ in lieu of being the result of chance associations among particles. A systematic study was carried out to assess the influence of key parameters and to relate the electrical properties to the microstructures. Micrographs showed complex structures exhibiting patterns characteristic of chaotic advection. Electrical measurements indicated that conductivity was achieved at carbon black concentrations significantly lower than those achievable by common mixing methods and lower than those reported recently for two‐dimensional chaotic mixing.     

Transversal patterns in three‐dimensional packed bed reactors: Oscillatory kinetics

Formation of transversal patterns in a 3D cylindrical reactor is studied with a catalytic reactor model in which an exothermic first‐order reaction of Arrhenius kinetics occurs with a variable catalytic activity. Under these oscillatory kinetics, the system exhibits a planar front (1D) solution with the front position oscillating in the axial direction. Three types of patterns were simulated in the 3D system: rotating fronts, oscillating fronts with superimposed transversal (nonrotating) oscillations, and mixed rotating–oscillating fronts. These solutions coexist with the planar front solution and require special initial conditions. We map bifurcation diagrams showing domains of different modes using the reactor radius as a bifurcation parameter. The possible reduction of the 3D model to the 2D cylindrical shell model is discussed. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

Assessing the affective feelings of two‐ and three‐dimensional objects

The aim of this study is to investigate the impact of physical appearance attributes (in terms of color and shape) on our affective feelings of 2D and 3D objects. Twelve colors were studied, each consisting of 12 two‐dimensional and 12 three‐dimensional shapes. This resulted in 144 2D and 144 3D color‐shape combinations. Each color‐shape combination was assessed using 20 emotion scales in a viewing cabinet by a panel of observers with normal color vision. The results show that there are five underlying factors of these 20 scales, i.e., “activity,” “weight,” “heat,” “softness,” and “complexity”. The first three factors were mainly related to color and the other two were linked with shape. © 2008 Wiley Periodicals, Inc. Col Res Appl, 34, 75–83, 2009.     

Munsell reflectance spectra represented in three‐dimensional Euclidean space

In this article we describe the results of an investigation into the extent to which the reflectance spectra of 1269 matt Munsell color chips are well represented in low dimensional Euclidean space. We find that a three dimensional Euclidean representation accounts for most of the variation in the Euclidean distances among the 1269 Munsell color spectra. We interpret the three dimensional Euclidean representation of the spectral data in terms of the Munsell color space. In addition, we analyzed a data set with a large number of natural objects and found that the spectral profiles required four basis factors for adequate representation in Euclidean space. We conclude that four basis factors are required in general but that in special cases, like the Munsell system, three basis factors are adequate for precise characterization. © 2003 Wiley Periodicals, Inc. Col Res Appl, 28, 182–196, 2003; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/col.10144     

Ionic‐liquid‐assisted three‐dimensional caged silica ablative nanocomposites

In this study, we demonstrated a novel three‐dimensional network of thermally stable fumed silica (FS)–resorcinol formaldehyde (RF) nanocomposites via an ionic‐liquid (IL)‐assisted in situ polycondensation process. The study involved subjecting the tailored nanocomposites to thermogravimetric analysis and oxyacetylene flame environment as per ASTM test standards for thermal ablative performance. X‐ray diffraction, Fourier transform infrared spectroscopy, field emission scanning electron microscopy, high‐resolution transmission electron microscopy, Raman spectroscopy, and wettability studies were undertaken to underline the improvement correlation in the microstructure and material properties. Significant reductions in the linear ablation rate (66%) and mass ablation rate (26.6%), along with lower back‐face temperature profiles, marked enhanced ablative properties. The increased char yield (33.3%) and higher temperatures for weight losses evinced the improved thermal stability of the modified RF resin. The uniformly dispersed fused nanosilica with a glassy coating morphology on the ablative surface acted as barrier to oxidation. The results signify that the IL‐assisted modification of the RF resin with FS significantly enhanced ablative performance. A viable replacement to the conventional phenolic nanocomposites for thermal ablative applications to buy critical time for the containment and suppression of thermal‐heat‐flux threats is of paramount importance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45328.     

Modeling viscoelastic secondary flows in three‐dimensional noncircular ducts

As process capabilities become more advanced, the need to predict flow phenomena at a smaller scale increases significantly. Viscoelastic secondary flows in square ducts were simulated using a finite volume approach. Single mode and multimode Giesekus and Phan‐Thien Tanner (PTT) models were implemented and were able to reproduce full three‐dimensional (3D) flow through a square duct. Results for low density polyethylene (LDPE), polystyrene, and polycarbonate are all in agreement with experiments [Dooley, Viscoelastic flow effects in multilayer polymer coextrusion, PhD Thesis, Technische Universiteit Eindhoven (2002)] as well as numerical results using a finite element method (FEM) and a meshless radial function method (RFM), [Lopez et al., SPE ANTEC Tech. Pap. (2010)]. The mathematical model presented here has shown the potential to model full 3D flow in more complex geometries. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Identification and characterization of three‐dimensional turbulent flow structures

Many phenomena in chemical processes for example fast mixing, coalescence and break‐up of bubbles and drops are not correctly described using average turbulence properties as the outcome is governed by the interaction with individual vortices. In this study, an efficient vortex‐tracking algorithm has been developed to identify thousands of vortices and quantify properties of the individual vortices. The traditional algorithms identifying vortex‐cores only capture a fraction of the total turbulent kinetic energy, which is often not sufficient for modeling of coalescence and break‐up phenomena. In the present algorithm, turbulent vortex‐cores are identified using normalized Q‐criterion, and allowed to grow using morphological methods. The growth is constrained by estimating the influence from all neighboring vortices using the Biot‐Sawart law. This new algorithm allows 82% of the total turbulent kinetic to be captured, at the same time the individual vortices can be tracked in time. © 2015 American Institute of Chemical Engineers AIChE J, 62: 1265–1277, 2016     

Shear properties of three‐dimensional woven composite reinforcements

This paper presents a comprehensive experimental study and detailed mechanistic interpretations of the shear deformation of three‐dimensional (3D) reinforcements. Six types of 3D angle interlock glass fiber preforms (3DAP) were fabricated using a range of weave parameters including the fabric density, fabric layer, and yarn linear density. A modified picture frame was developed to ensure a pure shear load during the test. Through a series of comprehensive tests, our results demonstrated that the fabric density played a key role in the mechanical properties of 3DAP and that the reinforcements with low fabric density and yarn linear density were easy to shear. The shear deformation mechanism was analyzed based on the meso‐structure. It is expected that this research will provide preliminary work for building a theoretical model of 3D woven preform. POLYM. COMPOS., 38:244–251, 2017. © 2015 Society of Plastics Engineers     

Non‐catalyst synthesis and thermal behaviors of three‐arm star aliphatic polycarbonates

Three‐arm star aliphatic polycarbonates (TMP‐PDTCs) were successfully synthesized via the ring‐opening polymerization of 2,2‐dimethyl trimethylene carbonate (DTC) initiated by trimethylolpropane (TMP) in the absence of catalysts. The structure of TMP‐PDTCs was characterized by Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR) spectroscopy, and gel permeation chromatography (GPC). The effects of reaction temperature, time, and the DTC/TMP molar feed ratio on the non‐catalyst polymerization were investigated. The thermal behaviors of TMP‐PDTCs were measured by differential scanning calorimetry (DSC). © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41998.     

Mechanical modeling of a three‐phase nanocomposite polymeric material

The presented model to predict the elastic modulus of a polymer/ellipsoidal filler/oblate platelet system is based on Eshelby's equivalent inclusion method and Mori‐Tanaka's back‐stress analysis. We considered wood flour and intercalated clay particles in three‐phase polymer nanocomposites as ellipsoidal and oblate platelet shapes, respectively. The intercalated clay particles along with the polymer chains in the clay galleries are treated as equivalent oblate fillers (EOFs). Via controlling wood flour and EOF aspect ratios (α and β) and the silicate layer number (n) in an EOF, the model prediction was compared with experimental data. The model predicted α and β values are within a range of 2.4–5 and 44–75, respectively, which are in good agreement with experimental observations. Quantitative agreement between model prediction and experimental data is achieved for α = 3.7 and β = 75 when n = 2. The proposed model recovers the two‐phase results for polymer/ellipsoidal filler systems or polymer/oblate platelet systems. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013