Effect of coupling agents on the thermal and mechanical properties of polypropylene–jute fabric composites

Composites with different jute fabric contents and polypropylene (PP) were prepared by compression molding. The composite tensile modulus increased as the fiber content increased, although the strain at break decreased due to the restriction imposed on the deformation of the matrix by the rigid fibers. Moreover, and despite the chemical incompatibility between the polar fiber and the PP matrix, the tensile strength increased with jute content because of the use of long woven fibers. The interfacial adhesion between jute and PP was improved by the addition of different commercial maleated polypropylenes to the neat PP matrix. The effect of these coupling agents on the interface properties was inferred from the resulting composite mechanical properties. Out‐of‐plane instrumented falling weight impact tests showed that compatibilized composites had lower propagation energy than uncompatibilized ones, which was a clear indication that the adhesion between matrix and fibers was better in the former case since fewer mechanisms of energy propagation were activated. These results are in agreement with those found in tensile tests, inasmuch as the compatibilized composites exhibit the highest tensile strength. Scanning electron microscopy also revealed that the compatibilized composites exhibited less fiber pullout and smoother fiber surface than uncompatibilized ones. The thermal behavior of PP–compatibilizer blends was also analyzed using differential scanning calorimetry, to confirm that the improvements in the mechanical properties were the result of the improved adhesion between both faces and not due to changes in the crystallinity of the matrix. Copyright © 2006 Society of Chemical Industry     

Effect of the compatibilizer on the physical properties of biaxially deformed in situ composites

The effect of a compatibilizer (poly(ester imide), PE^sI) on the biaxial deformation of a thermotropic liquid crystalline polymer (TLCP, poly(ester amide)) in a poly(ether imide) and the properties of biaxially deformed in situ composites were studied. The compatibilizer improved dispersion of the TLCP and the adhesion between TLCP and the matrix. The properties of blown films were affected by the amount of the compatibilizer used. The morphology evidently shows that ca. 0.6 wt% PEsI provides the best morphology when 10 wt% VB phase is included. The mechanical properties, especially in the hoop direction, were significantly improved for the compatibilized films compared to uncompatibilized one. The impact strength of a compatibilized blend film with 0.6 wt% PEsI was almost twice that of an uncompatibilized blend film.     

Effect of filler content and size on the properties of ethylene vinyl acetate copolymer–wood fiber composites

In this study, the main focus was on the effect of wood fiber (WF) content and particle size on the morphology and mechanical, thermal, and water‐absorption properties of uncompatibilized and ethylene glycidyl methacrylate copolymer (EGMA) compatibilized ethylene vinyl acetate copolymer–WF composites. For uncompatibilized composites, the tensile strength decreased with increasing WF content, whereas for compatibilized composites, the tensile strength initially decreased, but it increased for composites containing more than 5% WF. Small‐WF‐particle‐containing composites had higher tensile strengths than composites containing larger WF particles, both in the presence and absence of EGMA. WF particle size did not seem to have much influence on the degradation behavior of the composites, whereas water absorption by the composites seemed to be higher in composites with smaller particle sizes for both compatibilized and uncompatibilized composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3645–3654, 2007     

Natural fiber blend—nylon 6 composites

In this study, engineering thermoplastic composites were prepared from natural fiber blend–filled nylon 6. Natural fiber blend from a mixture of kenaf, flax, and hemp fibers were added to nylon 6 using melt mixing to produce compounded pellets. The natural fibers/ nylon6 composites with varying concentrations of natural fibers (from 5 to 20 wt%) were prepared by injection molding. The tensile and flexural properties of the nylon 6 composites were increased significantly with the addition of the natural fiber blend. The maximum strength and modulus of elasticity for the nylon 6 composites were achieved at a natural fiber blend weight fraction of 20%. The Izod impact strength of composites decreased with the incorporation of natural fibers without any surface treatments and coupling agent. The melt flow index (MFI) also decreased with increasing natural fiber blend loading. The results of tensile and flexural modulus of elasticity (FMOE) are in accordance with the rheological data from the MFI measurements. The increase in the tensile and flexural properties indicated that efficient bonding occurred between the natural fibers and nylon 6. No fiber pullout was observed during the scanning electron microscopic analysis of the fracture surfaces. The higher mechanical results with lower density demonstrate that a natural fiber blend can be used as a sufficient reinforcing material for low‐cost, eco‐friendly composites in the automotive industry and in other applications such as the building and construction industries, packaging, consumer products, etc.POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Improvement in mechanical properties of grafted polylactic acid composite fibers via hot melt extrusion

The aim of this study was to develop fiber reinforced polylactic acid (PLA) composites via twin screw extrusion with the addition of a compatibilizer. Initial studies were performed to establish the optimum initiator percentage in terms of grafting efficiency between PLA and maleic anhydride (MA). Results show that PLA MA 7 obtained the highest level of grafting efficiency. Subsequent viscometric titration analysis on the compatibilized and uncompatibilized PLA composites showed an increase in the interfacial adhesion for the compatibilized PLA composites. Tensile and flexural properties also confirmed this increase in interfacial adhesion for the compatibilized composites, where the mechanical properties improved considerably, compared with virgin PLA and uncompatibilized composites. Results showed that the mechanical properties increase as PLA‐g‐MA loading increased. Finally, the rate of compostability of compatibilized composites decreased with the addition of PLA‐g‐MA. This was attributed to a lack of water absorption due to the bonding of hydroxyl groups on the fibers surface with MA. POLYM. COMPOS., 35:1792–1797, 2014. © 2014 Society of Plastics Engineers     

A study of the degradation of compatibilized and uncompatibilized peanut shell powder/recycled polypropylene composites due to natural weathering

Compatibilized and uncompatibilized composites containing various loadings of recycled polypropylene (RPP) and peanut shell powder (PSP) were prepared. An amount of 3 parts by weight per hundred parts of resin of poly(ethylene‐co‐acrylic acid) (PEAA) was used as a compatibilizer in the RPP/PSP composites. The effect of PEAA and PSP loading on natural weathering was investigated. Composites without PEAA were used as a control, with the samples being tested before exposure to the environment. The PSP loading was varied from 0 to 40 wt%. The samples were exposed to natural weathering in the northern part of Malaysia for 6 months. The results showed that there was a higher decrease in tensile strength and elongation at break in the uncompatibilized composites compared with the compatibilized composites after exposure. Moreover, the tensile modulus increased for both the uncompatibilized and the compatibilized composites after natural weathering. The weight loss for both the uncompatibilized and the compatibilized RPP/PSP composites with PSP loading of 40 wt% after 6 months exposure was 9.24 and 7.13 wt%, respectively. J. VINYL ADDIT. TECHNOL., 23:290–297, 2017. © 2015 Society of Plastics Engineers     

Unsaturated polyester‐toughened epoxy composites: Effect of sisal fiber on thermal and dynamic mechanical properties

In the present study, the mechanical and thermal properties of sisal fiber‐reinforced unsaturated polyester (UP)‐toughened epoxy composites were investigated. The sisal fibers were chemically treated with alkali (NaOH) and silane solutions in order to improve the interfacial interaction between fibers and matrix. The chemical composition of resins and fibers was identified by using Fourier‐transform infrared spectroscopy. The UP‐toughened epoxy blends were obtained by mixing UP (5, 10, and 15 wt%) into the epoxy resin. The fiber‐reinforced composites were prepared by incorporating sisal fibers (10, 20, and 30 wt%) within the optimized UP‐toughened epoxy blend. Scanning electron microscopy was used to analyze the morphological changes of the fibers and the adhesion between the fibers and the UP‐toughened epoxy system. The results showed that the tensile and flexural strength of (alkali‐silane)‐treated fiber (30 wt%) ‐reinforced composites increased by 83% and 55%, respectively, as compared with that of UP‐toughened epoxy blend. Moreover, thermogravimetric analysis revealed that the (alkali‐silane)‐treated fiber and its composite exhibited higher thermal stability than the untreated and alkali‐treated fiber systems. An increase in storage modulus and glass transition temperature was observed for the UP‐toughened epoxy matrix on reinforcement with treated fibers. The water uptake behavior of both alkali and alkali‐silane‐treated fiber‐reinforced composites is found to be less as compared with the untreated fiber‐reinforced composite. J. VINYL ADDIT. TECHNOL., 23:188–199, 2017. © 2015 Society of Plastics Engineers     

Biodegradable biocomposites from poly(butylene adipate‐co‐terephthalate) and miscanthus: Preparation,compatibilization, and performance evaluation

Miscanthus fibers reinforced biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) matrix‐based biocomposites were produced by melt processing. The performances of the produced PBAT/miscanthus composites were evaluated by means of mechanical, thermal, and morphological analysis. Compared to neat PBAT, the flexural strength, flexural modulus, storage modulus, and tensile modulus were increased after the addition of miscanthus fibers into the PBAT matrix. These improvements were attributed to the strong reinforcing effect of miscanthus fibers. The polarity difference between the PBAT matrix and the miscanthus fibers leads to weak interaction between the phases in the resulting composites. This weak interaction was evidenced in the impact strength and tensile strength of the uncompatibilized PBAT composites. Therefore, maleic anhydride (MAH)‐grafted PBAT was prepared as compatibilizer by melt free radical grafting reaction. The MAH grafting on the PBAT was confirmed by Fourier transform infrared spectroscopy. The interfacial bonding between the miscanthus fibers and PBAT was improved with the addition of 5 wt % of MAH‐grafted PBAT (MAH‐g‐PBAT) compatibilizer. The improved interaction between the PBAT and the miscanthus fiber was corroborated with mechanical and morphological properties. The compatibilized PBAT composite with 40 wt % miscanthus fibers exhibited an average heat deflection temperature of 81 °C, notched Izod impact strength of 184 J/m, tensile strength of 19.4 MPa, and flexural strength of 22 MPa. From the scanning electron microscopy analysis, better interaction between the components can be observed in the compatibilized composites, which contribute to enhanced mechanical properties. Overall, the addition of miscanthus fibers into a PBAT matrix showed a significant benefit in terms of economic competitiveness and functional performances. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45448.     

Mechanical,water absorption,and morphology of recycled polymer blend rice husk flour biocomposites

Rice husk flour (RHF) biocomposites based on uncompatibilized and compatibilized recycled high density polyethylene/recycled polyethylene terephthalate (rHDPE/rPET) with ethylene‐glycidyl methacrylate (E‐GMA) copolymer were prepared through a two‐step extrusion and hot pressing with fiber loadings of 40, 60, and 80 wt %. Results showed that tensile and flexural properties increased. However, the elongation to break and impact strength decreased as the RHF loading increased. Compatibilizing polymer blend matrices can further enhance the mechanical properties. Water absorption (WA) test were examined in distilled and seawater. It is interesting to note that for composites made from uncompatibilized matrix, the calculated D and K_SR were lower in seawater, but for the compatibilized matrix composites, the D and K_SR obtained were generally lower in distilled water. However, compatibilization of rHDPE/rPET has been markedly reduced the WA and thickness swelling. Scanning electron microscope analysis of the compatibilized matrix composites confirmed the improved interfacial bonding of matrix–matrix and filler–matrix phases. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41494.     

Structural, morphological and mechanical characteristics of polyethylene, poly(lactic acid) and poly(ethylene-co-glycidyl methacrylate) blends

In this work, uncompatibilized and compatibilized blends of low density polyethylene (LDPE) and poly(lactic acid) (PLA) were subjected to several investigations: Fourier transform infrared (FTIR) spectroscopy, morphological analysis and mechanical testing (tensile, impact, microhardness). The copolymer (ethylene-co-glycidyl methacrylate) (EGMA) was used as compatibilizer. The percentages of PLA in LDPE/PLA samples ranged from 0 to 100 wt% while the EGMA was added to the blend 60/40 (LDPE/PLA) at concentrations of 2, 5, 7, 10, 15 and 20 parts per hundred (phr). FTIR analysis showed the absence of any interaction between LDPE and PLA, but after addition of compatibilizer, reactions between epoxy groups of EGMA and carboxylic or hydroxyl groups of PLA were confirmed. Tensile and impact tests revealed a loss of ductility of LDPE with the incorporation of PLA, except for the composition 80/20 (LDPE/PLA). However, the addition of 15 phr of EGMA led to the maximum increase in the elongation-at-break (about three times the value of uncompatibilized blend) and in the impact strength, but a marginal improvement was observed for tensile strength. SEM micrographs confirmed that the enhancement of mechanical properties is due to the improvement of the interfacial adhesion between different phases owing to the presence of EGMA. The microhardness values of the different blends (uncompatibilized or compatibilized) were in good agreement with the macroscopic mechanical properties (tensile and impact strengths).     

Study of effect of old corrugated cardboard in properties of polypropylene composites: Study of mechanical properties,thermal behavior,and morphological properties

The investigation of the economical use of lignocellulose waste, which is one of the environmental problems facing nations, is ongoing. In this study, waste cardboard paper fiber reinforcing polypropylene (PP) composites was developed. In order to modify the PP matrix maleated PP (MA‐g‐PP) a 5 wt% and a grafting rate of 1 and 2 wt% was used as a compatibilizer. The effects of fiber and compatibilizer content as well as graft content are evaluated by mechanical, thermal property measurements, and scanning electron microscopy (SEM). The compatibilizer improved all mechanical properties significantly. Thus, the tensile strength of MA‐g‐PP‐containing composites increases compared to PP/cardboard composites paper content increases. However, the tensile modulus of a PP‐based composite increases with an increase in paper fiber with the compatibilizer having little effect. SEM revealed that the addition of MA‐g‐PP generates strong interactions between a PP matrix and paper fibers. However, the addition of the MA‐g‐PP compatibilizing agent gives a significant improvement on the crystallization of the composites, whereas the compatibilized PP/old corrugated cardboard (OCC) composites have higher crystallinity (Xc) than uncompatibilized PP/OCC composites. The MA‐g‐PP also diminished the water absorption in the composites. J. VINYL ADDIT. TECHNOL., 22:231–238, 2016. © 2014 Society of Plastics Engineers     

Design of compostable toughened PLA/PBAT blend with algae via reactive compatibilization: The effect of algae content on mechanical and thermal properties of bio-composites

A binary blend of polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT), along with algae in their respective composites, were successfully produced using a melt extrusion process. The produced in-house coupling agent was used to enhance interfacial adhesion and algae dispersion. The influence of algae content incorporated into the compatibilized binary blend was thoroughly investigated, focusing on the bio-composites morphology, mechanical, and thermal properties. The addition of PLA-g-MA to the binary blend led to notable improvements in the storage modulus, mechanical strength, and thermal properties of the binary blend. Subsequently, the introduction of algae into the compatibilized binary blend further augmented the storage modulus, with an optimum algae concentration of 10 wt%. However, higher algae content led to decreased tensile strength, elongation at break, and impact resilience. The optimal balance of these properties was achieved at an optimal loading of 5–10 wt% of algae into the compatibilized binary blend. The thermal stability of the bio-composites was notably impacted by algae concentration, with the 10 wt% algae bio-composite exhibiting increased thermal stability. Increasing algae content correlated with decreased bio-composite crystallinity. These findings underscore the potential of optimized biobased algae composites for achieving desired mechanical and thermal properties, contributing to the development of sustainable and eco-friendly polymer bio-composites.     

Reactive compatibilization and performance evaluation of miscanthus biofiber reinforced poly(hydroxybutyrate‐co‐hydroxyvalerate) biocomposites

Dicumyl peroxide (DCP) initiated reactive compatibilization of poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV)/miscanthus fibers (70/30 wt %) based biocomposite was prepared in a twin screw extruder followed by injection molding. In the presence of DCP, both the flexural and the tensile strength of the PHBV/miscanthus composites were appreciably higher compared with PHBV/miscanthus composite without DCP as well as neat PHBV. The maximum tensile strength (29 MPa) and flexural strength (51 MPa) were observed in the PHBV/miscanthus composite with 0.7 phr DCP. The enhanced flexural and tensile strength of the PHBV/miscanthus/DCP composites are attributed to the improved interfacial adhesion by free radical initiator. Unlike flexural and tensile strength, the modulus of the PHBV/miscanthus/DCP composites was found to slightly lower than the PHBV/miscanthus composite. The modulus difference in the PHBV/miscanthus composite with and without DCP has good agreement with the observed crystallinity. However, the flexural and tensile modulus of all the prepared biocomposites was at least two fold higher than the neat PHBV. The storage modulus value of the PHBV/miscanthus and PHBV/miscanthus/DCP biocomposites follows similar trend like tensile and flexural modulus. The melting temperature and crystallization temperature of PHBV/DCP and PHBV/miscanthus/DCP samples were considerably lower compared with the neat PHBV and PHBV/miscanthus composites. The surface morphology revealed that the PHBV/miscanthus/DCP composites have good interface with less fiber pull‐outs compared with the corresponding counterpart without DCP. This suggests that the compatibility between the matrix and the fibers is enhanced after the addition of peroxide initiator. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44860.     

Mechanical properties of surface‐modified ultra‐high molecular weight polyethylene fiber reinforced natural rubber composites

The mechanical properties of ultra‐high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were determined, and the effects of fiber surface treatment and fiber mass fraction on the mechanical properties of the composites were investigated. Chromic acid was used to modify the UHMWPE fibers, and the results showed that the surface roughness and the oxygen‐containing groups on the surface of the fibers could be effectively increased. The NR matrix composites were prepared with as‐received and chromic acid treated UHMWPE fibers added 0–6 wt%. The treated UHMWPE fibers increased the elongation at break, tear strength, and hardness of the NR composites, especially the tensile stress at a given elongation, but reduced the tensile strength. The elongation at break increased markedly with increasing fiber mass fraction, attained maximum values at 3.0 wt%, and then decreased. The tear strength and hardness exhibited continuous increase with increasing the fiber content. Several microfibrillations between the fiber and NR matrix were observed from SEM images of the fractured surfaces of the treated UHMWPE fibers/NR composites, which meant that the interfacial adhesion strength was improved. POLYM. COMPOS., 38:1215–1220, 2017. © 2015 Society of Plastics Engineers     

The effect of interfacial adhesion on the impact strength of immiscible PP/PETG blends compatibilized with triblock copolymers

In this work, recycled Poly(ethylene glycol-co-cyclohexane-1,4-dimethanol terephthalate) plastic (PETG) was used to enhance the properties and lower the cost of polypropylene(PP). In order to adjust the interfacial adhesion, three triblock copolymers having the same styrene block at two ends but different block in the middle, were used a the compatibilizers, namely, styrene–ethylene/butylene–styrene (SEBS), styrene–butadiene–styrene (SBS), styrene–isoprene–styrene (SIS). The ratio of PP to PETG was fixed at 70/30 and the relationship between interfacial adhesion and mechanical properties was investigated. The addition of SIS caused a considerable increase in Izod impact toughness, but only slightly improved toughness was observed for blends compatibilized with SEBS. The effect of SBS on improving the impact toughness lied in between that of SIS and SEBS. SEM micrographs showed that PETG forms a fibrillar-like structure for all the uncompatibilized and compatibilized blends, and the blends compatibilized with SBS have smallest domain size, the blends compatibilized with SEBS have largest domain size, while the ones compatibilized with SIS show a moderate domain size. Results from melt rheometry and SEM observation together with work of interfacial adhesion, indicated a strongest interfacial adhesion in blends compatibilized with SBS, poorest in blends compatibilized with SEBS, and moderate in blends compatibilized with SIS. It is very interesting to found that the much improved impact strength was not observed in the blends with the strongest interfacial adhesion but achieved in the blend with moderate interfacial adhesion. Investigation on the impact fractured surface revealed an easier debonding of fibril from matrix and consequently drawn out of matrix in blends compatibilized by SIS with moderate interfacial adhesion, which was considered as the main reason for the much improved impact toughness in this system.     

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)‐based biocomposites reinforced with kenaf fibers

Biodegradable thermoplastic‐based composites reinforced with kenaf fibers were prepared and characterized. Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV), produced by bacterial fermentation, was selected as polymeric matrix. To improve PHBV/fibers adhesion, low amount of a proper compatibilizing agent, obtained by grafting maleic anhydride onto PHBV, was added during matrix/fibers melt mixing (reactive blending). When compared with uncompatibilized composites, the presence of the compatibilizer induces a stronger interfacial adhesion and a more pronounced improvement of the mechanical properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Polyoxymethylene/ethylene butylacrylate copolymer/ethylene‐methyl acrylate‐glycidyl methacrylate ternary blends

Blends of compatibilized polyoxymethylene (POM)/ethylene butylacrylate copolymer (EBA)/ethylene‐methyl acrylate‐glycidyl methacrylate copolymer (EMA‐GMA) and uncompatibilized POM/EBA were investigated. The notched impact strength of the compatibilized blends was higher than that of their uncompatibilized counterparts. The toughness of the POM blends was improved obviously with relatively low loading of EBA. Fourier transform infrared spectroscopy (FTIR) spectra of EMA‐GMA, pure POM, and POM/EBA/EMA‐GMA blends indicated that epoxy groups of EMA‐GMA reacted with terminal hydroxyl groups of POM molecular chains. The glass‐transition temperature (T_g) values of the POM matrix and the EBA phase were observed shifted to each other in the presence of EMA‐GMA compatibilizer indicating that the compatibilized blends had better compatibility than their uncompatibilized counterparts. With the addition of EBA to POM, both the compatibilized and uncompatibilized blends showed higher onset degradation temperature (T_d) than that of pure POM and the T_d values of the compatibilized blends were higher than those of their uncompatibilized counterparts. The scanning electron microscopy showed better EBA particles distribution state in the compatibilized system than in the uncompatibilized one. The compatibilized blend with an obvious rougher impact fracture surface indicated the ductile fracture mode. POLYM. ENG. SCI., 58:1127–1134, 2018. © 2017 Society of Plastics Engineers     

An investigation for the effect of recycled matrix on the properties of textile waste cotton fiber reinforced (T‐FRP) composites

The main objective of this research is to study the effect of recycled low density polyethylene (r‐LDPE) matrix on the tensile, impact, and flexural properties of the novel textile waste cotton fiber reinforced (T‐FRP) composites. For this purpose, the T‐FRP composites were manufactured by using two different matrix types; namely, virgin LPDE (v‐LDPE) and r‐LDPE, with different waste cotton fiber content. All composites were compatibilized by maleic anhydride‐LDPE (MA‐LDPE) in order to increase the interfacial adhesion between fibers and matrices. Differential scanning calorimetry, Fourier transform infrared spectroscopy, scanning electron microscopy, dynamic mechanical analyzer studies were performed in order to characterize the materials. The results have shown that best tensile and flexural properties have been obtained from the composites with the content of 30 wt% cotton fiber, 5 wt% maleic anhydride‐LDPE, and 65 wt% recycled LDPE matrix. However, the impact properties of the composites were decreased drastically compared to the pure LDPE matrix. POLYM. COMPOS., 38:1231–1240, 2017. © 2015 Society of Plastics Engineers     

Effect of <Emphasis Type="Italic">in situ</Emphasis> co-crosslinking on mechanical properties and rheology of nylon 11/EVOH/DCP composites

Nylon 11/ethylene-vinyl alcohol (EVOH) composites with various concentration of dicumyl peroxide (DCP) were prepared using a single-screw extruder. The influence of DCP concentration on the mechanical properties and rheological behavior of nylon 11/EVOH composites as well as gel content was investigated. The experimental results showed that the impact and tensile strength were significantly improved when the DCP loading was in the range of 1.0~1.5 wt% while the elongation at break reduced. All nylon 11/EVOH melts with and without DCP were pseudoplastic and exhibited shear-thinning behavior. The apparent viscosity of composites was increased dramatically with the addition of DCP and was up to the maximum value at 1.5 wt% DCP level, which indicated that the interfacial adhesion owe to co-crosslinking between nylon 11 and EVOH was increased markedly.     

Effects of nanotalc inclusion on mechanical,microstructural, melt shear rheological,and crystallization behavior of polyamide 6‐based binary and ternary nanocomposites

The objective of the study is to investigate the effect of inclusion of nanotalc on the strength properties of polyamide 6 (PA6)‐based binary and ternary nanocomposites. Binary nanocomposites were prepared by melt compounding of PA6 with varying content of nanotalc (1, 2, and 4 wt%). Ternary nanocomposites were prepared by melt compounding of compatibilized blend of PA 6 and ethylene‐co‐butyl acrylate (EBA elastomer) with varying content of nanotalc (1, 2, and 4 wt%). Both the binary and ternary nanocomposites registered a very high improvement in the strength/stiffness‐related properties at lower filler loading of 1 wt%. Phase morphology of the composites studied by SEM, TEM, and XRD revealed the formation of extended brane‐like structures and delaminated talc layers in the binary nanocomposites. The modulus predicted by Halpin‐Tsai and Mooney equation suggests that the composites retained a very good aspect ratio after melt mixing. Orientation effects of nanotalc enhanced the melt flow behavior in the composites. POLYM. ENG. SCI., 50:1978–1993, 2010. © 2010 Society of Plastics Engineers