Evaluation of the confinement effect of nanoclay on the kinetics of styrene atom transfer radical polymerization

The grafting through method was employed to study the effect of nanoclay confinement on the atom transfer radical polymerization (ATRP) of styrene. An ammonium salt containing a double bond on its structure was used as a clay modifier. Employing ATRP to polymerize styrene in the presence of modified montmorillonite resulted in a finely well‐defined polystyrene nanocomposite. The gas chromatography (GC) results showed the linear increase of ln(M₀/M) versus time, which indicated the controlled behavior of the polymerization. Another confirmation of the living nature of the polymerization was the linear increase of molecular weight against monomer conversion concluded from the gel permeation chromatography (GPC) data. Nanoclay exerted acceleration on the polymerization of free polystyrene chains. The polydispersity indexes of polymer chains increased by the addition of nanoclay. In the case of clay‐attached polystyrene chains, number and weight‐average molecular weights were lower than that of freely dispersed polystyrene chains. The polydispersity index of the clay‐attached chains was higher in respect to the freely dispersed polystyrene chains. The living nature of polymer chains was more elucidated by Fourier transform infrared spectroscopy (FTIR). Exfoliation of the clay layers in the polymer matrix of polystyrene nanocomposite containing the lowest amount of nanoclay has proven by Transmission Electron Microscopy (TEM). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of tailor‐made polystyrene nanocomposite with mixed clay‐anchored and free chains via atom transfer radical polymerization

Tailor‐made polystyrene nanocomposite with mixed free and clay‐attached polystyrene chains was synthesized using atom transfer radical polymerization. Vinylbenzyl trimethylammonium chloride having a double bond, which could be incorporated into polystyrene chains by a grafting through process, was used as a nanoclay modifier. Conversion and molecular weight evaluation was carried out using gas chromatography and gel permeation chromatography, respectively. The thermogravimetric analysis results confirmed the elevated thermal stability of the nanocomposites in comparison with the neat polystyrene sample. Additionally, the T_g increases by clay loading was confirmed by differential scanning calorimetry (DSC). The difference in the degradation temperature of C? Br bond in attached and free polystyrene chains was well revealed in DSC thermograms. Finally, a lower clay loading resulted in an exfoliated structure as proved by X‐ray diffraction and transmission electron microscopy results. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Synthesis and study of new functionalized silica aerogel poly(methyl methacrylate) composites for biomedical use

Monolithic silica aerogels are nanostructured solids characterized with exceptionally high porosity and specific surface area. Although their strength can be improved by surface treatment with polymers, none of them has been tested yet as a filler in biocompatible polymer composites. The new aerogel–poly(methyl methacrylate) composites were prepared by free radical bulk polymerization of neat methyl methacrylate in the presence of natural and functionalized silica aerogels at 60°C, using cumene hydroperoxide initiator and 4,N,N‐trimethyl‐aniline redox pair. Synthetic conditions were set to be most similar to the setting of orthopedic bone cements. Structures, compositions, and molecular weight distributions were determined by scanning electron microscopy, combustion analysis, and gel permeation chromatography, respectively. Compressive strength, Shore D hardness and Gardner's impact strength were measured, and the fracture properties were compared to the matrices. All four aerogel fillers resulted in significant enhancement in compressive strength, reaching a maximum value of 123 MPa. Dissolution of H103PC‐1 natural and H106PB‐1 C16 modified aerogel containing specimens in simulated body fluid occurred in 20 days, leaving porous surfaces behind, which may give rise to higher tissue adhesion potential in bone cements. Heat treated silica aerogel in H112PA‐1 showed no leaching out, and its composites might be usefull in high‐load technical applications. POLYM. COMPOS., 36:348–358, 2015. © 2014 Society of Plastics Engineers     

Effects of mesoporous silica particles on the emulsion polymerization of methyl methacrylate

Rod‐like and spherical mesoporous SBA‐15 silica particles were synthesized as pure silicas and surface modified by organosilane coupling agents firstly, and then the effects of these mesoporous materials on the critical micelle concentration (CMC) of sodium dodecylsulfate (SDS), the stabilities of batch and semi‐continuous MMA emulsion polymerizations, and the molecular weights and molecular weight distributions of the polymer products were studied. The incorporation of both unmodified and silane‐modified forms of the mesoporous silica particles in the polymerization reaction increased the CMC of SDS. The presence of the unmodified mesoporous silica in the polymerization process led to instability in the batch emulsion polymerization process, as indicated by the formation of increased amounts of coagulum, and a decrease in the molecular weight of the polymer product. However, in comparison to the polymer formed in the absence of particle additives the molecular weight of the PMMA polymer increased with the amount of emulsifier and the addition of silane‐modified SBA‐15 particles, suggesting the growth of the polymer chains is facilitated at least in part by reaction in the pores of the particles. The improvement in molecular weight indicates that semi‐continuous MMA emulsion polymerization is best suited for the preparation of PMMA–mesoporous silica composites. POLYM. ENG. SCI., 54:2746–2752, 2014. © 2013 Society of Plastics Engineers     

‘Graft from’ polymerization on colloidal silica particles: elaboration of alkoxyamine grafted surface by in situ trapping of carbon radicals

We report in this paper an original method for the synthesis of polybutylacrylate grafted on silica particles. First, we use the Stoeber method to synthesize silica particles with a narrow size distribution. An initiator for radical-chain controlled polymerization is then grafted on the silica surface in two steps. Trimethoxysilylpropyl methacrylate (TPM) is first grafted on silica by simple condensation. Then, a alkoxyamine initiator N-tert-butyl-N-1-diethylphosphono2,2-dimethylpropyl-0,1-methoxycarbonyl ethylhydroxylamine (MONAMS) reacts with the CC double bond of the TPM to form the grafted initiator of radical polymerization. The last step is the grafting of butylacrylate. For this, we use living free radical polymerization that allows to control the molecular weight and the polydispersity of the polybutylacrylate chains. We show that this synthesis method makes it possible to obtain a colloidal suspension of silica particles having a mean size of about 88 nm, a weak polydispersity and an important grafting density of polybutylacrylate (PBA).     

Grafting polystyrene onto silica nanoparticles via RAFT polymerization

Reversible addition-fragmentation chain transfer (RAFT) polymerization was used to graft polystyrene (PS) onto silica nanoparticles. A novel route was used to prepare the RAFT agent, 2-butyric acid dithiobenzoate (BDB) by substitution of dithiobenzoate magnesium bromide with sodium 2-bromobutyrate under alkali condition in aqueous solution. Epoxy groups were covalently attached to silica nanoparticles by condensation reaction of 3-glycidyloxypropyltrimethoxysilane (GPS) with the hydroxyl on the silica particle surface. RAFT agent functionalized nanoparticles were produced by ring-open reaction of the epoxy group with the carboxyl group of BDB. Then, PS chains with controlled molecular weights and narrow polydispersities (less than 1.1) were grown from the RAFT agent anchored nanoparticle surface. FT-IR, transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) results showed that PS chains grew from silica particles by surface RAFT polymerization.     

Grafting polystyrene with various graft densities through epoxy groups of graphene nanolayers via atom transfer radical polymerization

A double bond and amine group containing chemical (OD) was synthesized by coupling reaction of ethylenediamine and 3‐(chlorodimethylsilyl)propyl methacrylate. Subsequently, graphene oxide (GO) was functionalized with OD in different densities via ring opening of its epoxy groups. The graphene containing double bond (GOD) was incorporated into polystyrene (PS) chains by a grafting through atom transfer radical polymerization. Grafting of OD at the surface of GO was confirmed by Fourier transform infrared spectroscopy and thermogravimetric analysis (TGA). The interlayer spacing of the graphenes was evaluated by X‐ray diffraction. Molecular weight and PDI values of the free and attached PS chains were studied by size exclusion chromatography. TGA was also used to study the degradation points, char values, and grafting ratios. Relaxation of PS chains in the presence of graphene layers was evaluated by differential scanning calorimetry. Scanning electron and transmission electron microscopies show that flat graphene layers are wrinkled during oxidation and functionalization processes. POLYM. COMPOS., 38:2450–2458, 2017. © 2015 Society of Plastics Engineers     

Free‐radical bulk polymerization of styrene with a new trifunctional cyclic peroxide initiator

The bulk free‐radical polymerization of styrene in the presence of a new cyclic trifunctional initiator, 3,6,9‐triethyl‐3,6,9‐trimethyl‐1,4,7‐triperoxonane, was studied. Full‐conversion‐range experiments were carried out to assess the effects of the temperature and initiator concentration on the polymerization kinetics, molecular weight, and polydispersity. Gel permeation chromatography was used to measure the molecular weight and the molecular weight distribution of polystyrene. When this multifunctional initiator was used for styrene polymerization at higher temperatures, it was possible to produce polymers with higher molecular weights and narrower molecular weight polydispersity at a higher rate. This showed that the molecular weight and polydispersity were influenced by the initiator concentration and the polymerization temperature in an unusual manner. Moreover, polystyrene, obtained with trifunctional peroxide, had O? O bonds in the molecular chains and was investigated with differential scanning calorimetry and gel permeation chromatography. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1035–1042, 2004     

Small-angle neutron scattering from polystyrene—DVB networks containing a delta fraction of deuterated polystyrene: Evidence for aggregation during polymerization

Homopolymer polystyrene-divinylbenzene, PS-DVB, networks were made by free radical chemistry u.v. photopolymerization techniques, and characterized by small-angle neutron scattering (SANS). The networks contained a delta fraction of chains labelled with deuterium. Two different series of samples were made: Method A in which the insertion was made centrally or at the end of the polymerization; Method B in which the delta fraction of deuterated primary chains was inserted at the beginning of the polymerization. Method B samples yielded a molecular weight of about 70,000 g/mole and a radius of gyration of about 120 Å, values in the range expected for single primary chains. Method A samples, however, gave molecular weights of 1–2 million and radii of gyration ranging from 350 to 400 Å. Intrinsic viscosity and gel permeation chromatography (g.p.c.) studies on parallel fractions yielded weight-average molecular weights near 72,000 g/mole for most of the polymerization. These results strongly suggest the existence of aggregation of primary chains synthesized in the same conversion period within the network. A new method of characterizing crosslinking between network chains is proposed, since these experiments count the probability of a chain crosslinking with a chain polymerized immediately before in time.     

Molecular weight effect on swelling of polymer gels in homopolymer solutions: a fluorescence study

A novel technique based on in situ steady state fluorescence measurements is introduced for studying swelling processes of gels formed by free radical crosslinking copolymerization of methyl methacrylate (MMA) and ethylene glycol dimethacrylate (EGDM) in homopolymer solutions. Gels were prepared at 55±2 °C for various EGDM contents. After drying these gels, swelling experiments were performed in chloroform solution of anthracene labeled poly(methyl methacrylate) (An-PMMA) in various molecular weights at room temperature by real time monitoring of anthracene fluorescence intensity. Anthracene labeled PMMA chains having various molecular weights were prepared by atom transfer radical polymerization at 90 °C. During the swelling experiments, it was observed that anthracene emission intensities increased due to trapping of An-PMMA chains into the gel as the swelling time is increased. The trapping of An-PMMA chains in swollen gel, increase by obeying parabolic law in time. Penetration time constant, τ of PMMA chains were measured and found to be increased as the crosslinker density of gel is increased. It is observed that τ values are much higher for high molecular weight An-PMMA chains than low molecular weight chains in all gel samples.     

Poly(styrene‐co‐N‐butylmaleimide) macroinitiators by controlled autopolymerization and related block copolymers

Autopolymerization of styrene‐N‐butylmaleimide mixtures at 125 or 140°C in the presence of a stable nitroxyl radical [2,2,6,6‐tetramethylpiperidin‐1‐yloxyl (TEMPO)] was found to proceed in a pseudoliving manner. Unimolecular initiators, which were originated by trapping self‐generated radical species with TEMPO, took part in the process. Under the studied experimental conditions, the TEMPO‐controlled autopolymerization with a varying comonomer ratio provided virtually alternating copolymers of narrow molecular weight distributions. The molecular weights of the copolymers increased with conversions. The obtained styrene‐N‐butylmaleimide copolymers containing TEMPO end groups were used to initiate the polymerization of styrene. The polymerization yielded poly(styrene‐co‐N‐butylmaleimide)‐polystyrene block copolymers with various polystyrene chain lengths and narrow molecular weight distributions. The compositions, molecular weights, and molecular weight distributions of the synthesized block copolymers and the initial poly(styrene‐co‐N‐butylmaleimide) precursors were evaluated using nitrogen analysis, gel permeation chromatography, and ¹H‐ and ¹³C‐NMR spectroscopy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2378–2385, 1999     

Preparation of hyperbranched polymers through ATRP of in situ formed AB* monomer

The self‐condensing vinyl polymerization of an AB* monomer formed in situ by atom transfer radical addition from divinylbenzene (DVB) and (1‐bromoethyl)benzene (BEB) using atom transfer radical polymerization technique was studied. The catalyst concentration has a dramatic effect on polymerization. To study the polymerization mechanism and to achieve high molecular weight polymer, the polymerization was carried out in bulk with a catalyst to monomer ratio, 2,2′‐bipyridine to DVB, of 0.2 at 90°C. Proton nuclear magnetic resonance (¹H NMR) spectroscopy and size‐exclusion chromatography coupled with multiangle laser light scattering were used to analyze the polymerization aliquots and the obtained polymer. The intrinsic viscosities of the prepared polymers were also measured. Experimental results, from the comparison of the apparent molecular weights measured by size‐exclusion chromatography with the absolute values measured by multiangle laser light scattering as well as viscosity measurements, indicate the existence of hyperbranched structures in the prepared polymers. In sharp contrast to hyperbranched polymers from AB* monomer preprepared, hyperbranched ploy(divinylbenzene) prepared at equimolar amount of DVB and BEB has numerous residual pendant vinyl groups rather than only one double bond at its focal point. The hyperbranched polymers show relatively narrow molecular weight distribution (2.13–3.77) and exhibit excellent solubility in common organic solvents such as acetone. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 850–856, 2006     

Isocyanate-crosslinked silica aerogel monolith with low thermal conductivity and much enhanced mechanical properties: Fabrication and analysis of forming mechanisms

The applications of silica aerogels are restricted due to their intrinsic fragile property. Polymerization of di-isocyanates can be templated onto the mesoporous surface of the –NH₂ group modified silica clusters, resulting in the conformal crosslinked coating on surface of silica clusters. Aminopropyltriethoxysilane (APTES), as the silica co-precursor and amine group modification agent, is involved containing tetramethyl orthosilicate (TMOS) silica precursor, while hexamethylene diisocyanate (HDI) is incorporated as the polymer crosslinking agent. The effects of different amounts of APTES on the physicochemical properties of the resulting crosslinked aerogels are investigated. The results show that the optimized APTES/TMOS volume ratio can be determined at 0.5:1. The resulting optimal crosslinked silica aerogel possesses large BET specific surface area of 150.9 m²/g, low thermal conductivity of 0.037 W/(m·K), and the Young's modulus is as large as 18 MPa under strain of 4.2%, much higher than that in the previously published works. The polymerization reaction mechanism forming the polyurethane chains has also been proposed. In addition, the interactions between silica clusters and polymer chains are studied by molecular mechanics and molecular dynamics. The interactions are mainly dependent on non-bonding energy, and the electrostatic energy has decisive impact on the combination of silica clusters and polymer chains. The density field of C, H, N, O, and Si elements overlaps with each other, indicating that the polymer crosslinked silica aerogel maintains typical three-dimensional porous structure. The N element enriches in the region between silica clusters, further verifying the formation –CONH–(CH₂)₆–CONH- polyurethane chains, which is actually responsible for the much enhanced mechanical property.     

New dinitroxide for stable free radical polymerization of styrene

A new dinitroxide (1,4‐di (1‐oxy‐2,2,6,6‐tetramethyl‐1‐piperidin‐4‐yl)‐xylene) (DTPX) was synthesized and successfully used in stable free radical polymerization of styrene. The results of the polymerizations showed that the DTPX was a suitable mediating agent for stable free radical polymerization of styrene. However, it was found that the dinitroxide mediating process resulted in a higher level of decomposition of the internal bisalkoxyamine linkage in the polymer chain, which resulted in polymers possessing a terminal alkoxyamine and an adjacent hydroxylamine, and the decomposition became more obvious at high conversion through monitoring the change of molecular weights with the conversion by gel permeation chromatography and the polymer structure by ¹H‐NMR. The reaction temperature showed obvious effects on the polymerization, and the polymerization of styrene at 110°C led to a better controlled polymerization than that at 125°C with narrower molecular weight distributions and slight decomposition of the nitroxide up to monomer conversions of 76.7%, however, the rate of the polymerization was decreased and an induction period appeared at 110°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1137–1145,2006     

Synthesis and photo‐curing behaviors of silicon‐containing (vinyl ether)–(allyl ether) hybrid monomers

A series of silicon‐containing (vinyl ether)–(allyl ether) hybrid monomers used in nano‐imprint lithography resists were synthesized and subjected to photo‐initiated polymerization. The surface energies of the monomers and the resulting polymer films were then investigated. The surface energies of the monomers were very low at less than 15 mJ m^–2. The photo‐curing behaviors of the five hybrid monomers were investigated using real‐time Fourier transform infrared spectroscopy. The monomers were sequentially initiated with cationic (PAG201) and mixed (cationic initiator PAG201, radical initiator ITX or TPO) initiators. The vinyl ether double bond polymerized both rapidly and completely, whereas the allyl ether double bond remained when PAG201 was used as the photo‐initiator and polymerized completely with mixed initiators. The different double bonds of the silicon‐containing (vinyl ether)–(allyl ether) hybrid monomer increased the efficiency of the polymerization and overcame the intrinsic limitations of the free radical and cationic polymerization processes, including strong oxygen inhibition, large volume shrinkage and high humidity sensitivity. The five monomers with low viscosity, low surface energy, good thermal stability and good photo‐polymerization properties were suitable for nano‐imprint photoresists. © 2013 Society of Chemical Industry     

Graft polymerization of vinyl acetate onto silica

The free‐radical graft polymerization of vinyl acetate onto nonporous silica particles was studied experimentally. The grafting procedure consisted of surface activation with vinyltrimethoxysilane, followed by free‐radical graft polymerization of vinyl acetate in ethyl acetate with 2,2′‐azobis(2,4‐dimethylpentanenitrile) initiator. Initial monomer concentration was varied from 10 to 40% by volume and the reaction was spanned from 50 to 70°C. The resulting grafted polymer, which was stable over a wide range of pH levels, consisted of polymer chains that are terminally and covalently bonded to the silica substrate. The experimental polymerization rate order, with respect to monomer concentration, ranged from 1.61 to 2.00, consistent with the kinetic order for the high polymerization regime. The corresponding rate order for polymer grafting varied from 1.24 to 1.43. The polymer graft yield increased with both initial monomer concentration and reaction temperature, and the polymer‐grafted surface became more hydrophobic with increasing polymer graft yield. The present study suggests that a denser grafted polymer phase of shorter chains was created upon increasing temperature. On the other hand, both polymer chain length and polymer graft density increased with initial monomer concentration. Atomic force microscopy–determined topology of the polymer‐grafted surface revealed a distribution of surface clusters and surface elevations consistent with the expected broad molecular‐weight distribution for free‐radical polymerization. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 300–310, 2003     

添加剂对气凝胶孔径分布的影响

以稻壳灰为硅源,在适宜的凝胶形成条件下,加入不同添加剂(羟基类和酰胺类有机物),通过溶胶-凝胶、溶剂置换过程及超临界二氧化碳干燥工艺制备了硅气凝胶. 结果表明,丙三醇、乙二醇添加量为15%~20%时调控作用显著,凝胶孔洞变小且分布更均匀,比表面积增大、平均孔径减小;聚乙二醇使凝胶化时间缩短,孔径分布较均匀;二甲基甲酰胺、甲酰胺调控效果最显著,所得样品孔径集中分布于20~40 nm,比表面积均在750 m2/g以上. 聚乙烯吡咯烷酮可加快缩聚速率,使小孔比例大幅增加,网络结构致密.     

Functionalized multiarm poly(ϵ‐caprolactone)s: Synthesis,structure analysis,and network formation

The purpose of this research was to synthesize and characterize a novel class of four‐arm, star‐shape biodegradable polymers having double‐bond functionality as a precursor for free‐radical polymerization, with unsaturated monomers or macromers or photocrosslinking for network formation. The synthesis involved two basic steps. First, hydroxyl‐functionalized four‐arm poly(?‐caprolactone)s (PPCL‐OH) were synthesized by the ring‐opening polymerization of ?‐caprolactone in the presence of pentaerythritol and stannous octoate. Second, double‐bond–functionalized four‐arm poly(?‐caprolactone)s (PPCL‐Ma) were synthesized by reacting PPCL‐OH with maleic anhydride in the melt at 130°C. Quantitative conversion of hydroxyl functionality in PPCL‐OH to double‐bond functionality was achieved for low molecular weight PPCL‐OH. Both the PPCL‐OH and the PPCL‐Ma were characterized by FTIR, ¹H‐NMR, ¹³C‐NMR, SEC, and DSC. The capability of the double‐bond–functionalized four‐arm poly(?‐caprolactone)s (PPCL‐Ma) to form network structures was preliminarily shown by photocrosslinking PPCL‐Ma. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2296–2306, 2002     

Structural Analysis of silica aerogels for the interlayer dielectric in semiconductor devices

As semiconductor devices have become miniaturized and highly integrated, interconnection problems such as RC delays, power dissipation, and crosstalk appear. To alleviate these problems, materials with a low dielectric constant should be used for the interlayer dielectric in nanoscale semiconductor devices. Silica aerogel as a porous structure composed of silica and air can be used as the interlayer dielectric material to achieve a very low dielectric constant. However, the problem of its low stiffness needs to be resolved for the endurance required in planarization. The purpose of this study is to discover the geometric effect of the electrical and mechanical properties of silica aerogel. The effects of porosity, the distribution of pores, the number of pores on the dielectric constant, and elastic modulus were analyzed using FEM. The results suggest that the porosity of silica aerogel is the main parameter that determines the dielectric constant and it should be at least 0.76 to have a very low dielectric constant of 1.5. Additionally, while maintaining the porosity of 0.76, the silica aerogel needs to be designed in an ordered open pores structure (OOPS) containing 64 or more pores positioned in a simple cubic lattice point to endure in planarization, which requires an elastic modulus of 8 GPa to prevent delamination.     

The influence of two‐stage variable temperature suspension polymerization on polyvinyl chloride resin: The molecular chain segment structure and thermal stability

The suspension polymerization of polyvinyl chloride (PVC) was carried out at two different constant temperature conditions (52.5°C and 57.5°C) and at two‐stage variable temperature conditions (52.5–57.5°C). The molecular weight and molecular weight distribution were characterized by gel permeation chromatography (GPC). The unstable chlorine content, total double bond content, and conjugated diene content were explored via phenol substitution, catalytic bromine addition, and ultraviolet–visible spectroscopy (UV–Vis). pH meter and thermogravimetric analyzer (TGA) were used for the determination of the thermal stability. According to the results, due to the gradual consumption of the impurities and the effect of the local high temperature in the early stage of polymerization, which caused more molecular chain‐transfer and more structural defects, a large number of oligomers generated. A rapid increase in the molecular weight could be found until the conversion was close to 23%. A lower temperature should be conducive to reducing the structural defects in molecular segments. Based on these observations, we applied two‐stage variable temperature polymerization and compared the PVC resin at a similar molecular weight at a constant temperature of 56°C. The PVC resin produced by the two‐stage variable temperature polymerization process obtained a similar Polydispersity index (PDI), reduced the unstable chlorine content by 15.11%, reduced the total double bond structure content by 8.81%, reduced the conjugated diene structure content by 13.86%, and increased the thermal stability time by 13.91%, thereby improving the thermal stability of the PVC resin. J. VINYL ADDIT. TECHNOL., 25:E80–E87, 2019. © 2018 Society of Plastics Engineers