Analysis of the ZVS two‐switch forward converter with synchronous current doubler rectifier

A soft switching two‐switch forward converter is presented to achieve zero voltage switching (ZVS) turn‐on of switching devices. In the adopted converter, a buck‐boost type of active clamp is connected in parallel with the primary winding of transformer. The energy stored in the transformer leakage inductance and magnetizing inductance can be recovered so that the peak voltage stress of switching devices is limited. The resonance between the transient interval of two main and auxiliary switches is used to achieve ZVS turn‐on of all switches. The current doubler synchronous rectifier is used in the secondary side of transformer for reducing the root mean square value of output inductor current, transformer secondary winding current and output voltage ripple by cancelling the current ripple of two output inductors. First, the circuit configuration and the principles of operation are analyzed in detail. The steady‐state analysis and design consideration are also presented. Finally, experimental results with a laboratory prototype based on a 380 V input and 12 V/30 A output were provided to verify the effectiveness of the proposed converter. Copyright © 2007 John Wiley & Sons, Ltd.     

Analysis and design of a two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers

A new two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers (CDRs) is proposed in this paper. The presented DC–DC converter is mainly composed of two active‐clamping forward converters with secondary CDRs. Only two switches are required and each one is the auxiliary switch for the other. The circuit complexity and cost are thus reduced. The leakage inductance of the transformer or an additional resonant inductance is employed to achieve zero‐voltage‐switching (ZVS) during the dead times. Two CDRs at the secondary side are connected in parallel to reduce the current stresses of the secondary windings and the ripple current at the output side. Accordingly, the smaller output chokes and capacitors decrease the converter volume and increase the power density. Detailed analysis and design of the presented two‐transformer active‐clamping forward converter are described. Experimental results are recorded for a prototype converter with a DC input voltage of 130??180V, an output voltage of 5 V and an output current of 40 A, operating at a switching frequency of 100 kHz. Copyright © 2010 John Wiley & Sons, Ltd.     

Soft switching DC/DC converter with high voltage gain and less current ripple

A new soft switching three‐level converter with two DC/DC circuits in the primary side and current double rectifiers in the secondary side is presented to realize the zero‐voltage switching operation, reduce the transformer secondary winding turns and the output current ripple, and lessen the voltage rating of rectifier diodes. Two DC/DC pulse‐width modulation circuits sharing same power switches with interleaved half switching cycle are adopted in the proposed converter to reduce the current rating of transformer primary windings. Two inductors and four diodes are adopted in the secondary side to achieve current double rectifier, reduce output ripple current, and decrease the transformer secondary winding turns. Based on the pulse‐width modulation scheme, the power switchers can be turned on at zero‐voltage switching operation. Laboratory experiments with a 1.44 kW prototype are provided to verify the theoretical analysis. Copyright © 2016 John Wiley & Sons, Ltd.     

An active‐clamping zero‐voltage‐switching flyback converter with integrated transformer

This paper proposes an active‐clamping flyback converter using an integrated transformer. The proposed converter is composed of two active‐clamp flyback converters. The presented converter can balance the total load current between secondary sides of two transformers so that the rectifier diode conduction loss is reduced. Also, the main switch of one converter is the auxiliary switch for the other converter, so that only two switches are required and both can achieve zero‐voltage‐switching operation. The two transformers are integrated into one magnetic core; therefore, the volume and copper loss of transformer can be reduced. Detailed analysis and design of this integrated magnetic active‐clamping flyback converter are described. Experimental results are recorded for a prototype converter with an AC input voltage ranging from 85 to 135 V, an output voltage of 24 V and an output current of 5 A, operating at a switching frequency of 100 kHz. Copyright © 2014 John Wiley & Sons, Ltd.     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

A soft‐switching high step‐up DC‐DC converter with a single magnetic component

A soft‐switching high step‐up DC‐DC converter with a single magnetic component is presented in this paper. The proposed converter can provide high voltage gain with a relatively low turn ratio of a transformer. Voltage doubler structure is selected for the output stage. Due to this structure, the voltage gain can be increased, and the voltage stresses of output diodes are clamped as the output voltage. Moreover, the output diode currents are controlled by a leakage inductance of a transformer, and the reverse‐recovery loss of the output diodes is significantly reduced. Two power switches in the proposed converter can operate with soft‐switching due to the reflected secondary current. The voltages across the power switches are confined to the clamping capacitor voltage. Steady‐state analysis, simulation, and experimental results for the proposed converter are presented to validate the feasibility and the performance of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Implementation of an interleaved pulse‐width modulation converter for renewable energy conversion

This paper presents an interleaved soft switching converter to achieve the features of zero voltage switching (ZVS) turn‐on for power switches, zero current switching turn‐off for rectifier diodes at full load, less transformer secondary winding with full‐wave diode rectifier topology, and balance primary currents with series connection of the transformer secondary windings. Two circuit modules are adopted in the proposed circuit, and they are operated with an interleaved pulse‐width modulation. Thus, ripple currents at the input and output sides are reduced. In each module, two ZVS converters using the same switches are operated with interleaved half switching cycle. The secondary windings of transformers are connected in series in order to ensure that the primary side currents are balanced. The full‐wave diode rectifier topology is used on the output side such that the voltage stress of rectifier diodes equals output voltage, rather than being two times the output voltage as in a conventional center‐tapped rectifier topology. Laboratory experiments with a 1000‐W prototype are provided to describe the effectiveness of the proposed converter. Copyright © 2011 John Wiley & Sons, Ltd.     

Implementation and design of high‐power fast charger for lithium‐ion battery pack

The high‐power fast charger (HPFC) incorporating a power stage with a controlling loop is presented in this paper. A power stage is composed of an inter‐leaved boost power factor correction and a DC‐DC full‐bridge phase‐shifted (FBPS) converter, and that the HPFC can supply a constant‐voltage (CV) or a constant‐current (CC) power to charge a secondary lithium‐ion battery pack. In addition, the ripple current can be reduced due to the DC‐DC FBPS converter combines with the current‐doubler rectifier at HPFC's output side. Also, the controlling loop is equipped with a voltage compensator and a current compensator, and this design is for the sake of HPFC, which can either operate in CV or CC output mode. Moreover, the shut‐down situation will be prevented by proposed bi‐phase charging controller, when the charging current is adjusted from the fist CC level to the second CC level. Analysis and design considerations of the proposed circuits are presented in details. Experimental results agree well with the theoretical predictions and confirm the validity of the proposed approach. Copyright © 2013 John Wiley & Sons, Ltd.     

A ZVS‐ZCS phase shift full bridge DC‐DC converter with secondary‐side control for battery charging applications

The output power requirement of battery charging circuits can vary in a wide range, hence making the use of conventional phase shift full bridge DC‐DC converters infeasible because of poor light load efficiency. In this paper, a new ZVS‐ZCS phase shift full bridge topology with secondary‐side active control has been presented for battery charging applications. The proposed circuit uses 2 extra switches in series with the secondary‐side rectifier diodes, operating with phase shift PWM. With the assistance of transformer's magnetizing inductance, the proposed converter maintains zero voltage switching (ZVS) of the primary‐side switches over the entire load range. The secondary‐side switches regulate the output voltage/current and perform zero current switching (ZCS) independent of the amount of load current. The proposed converter exhibits a significantly better light load efficiency as compared with the conventional phase shift full bridge DC‐DC converter. The performance of the proposed converter has been analyzed on a 1‐kW hardware prototype, and experimental results have been included.     

Analysis and Implementation of an Interleaved ZVS Converter with High Input Voltage

An interleaved half‐bridge converter is presented for high input voltage application. The features of the proposed converter are zero voltage switching (ZVS) turn‐on for all active switches, ripple current reduction at output side, load current sharing and load voltage regulation. Two half‐bridge converters connected in series and two split capacitors are used to limit the voltage stress of each power switch at one‐half of input DC bus voltage. Thus, active switches with low voltage stress can be used at high input voltage application. On the other hand, the output sides of two half‐bridge converters are connected in parallel to share the load current and reduce the current stresses of the secondary windings and the rectifier diodes. Since two half‐bridge converters are operated with interleaved pulse‐width modulation (PWM), the output ripple current can partially cancel each other such that the resultant ripple current at output side is reduced and the size of output inductors can be reduced. In each half‐bridge converter, asymmetrical PWM scheme is used to regulate the output voltage. Based on the resonant behavior by the output capacitance of MOSFETs and the leakage inductance (or external inductance) of transformers, active switches can be turned on at ZVS during the transition interval. Thus, the switching losses of power MOSFETs are reduced. The proposed converter can be applied for high input voltage applications such as three‐phase 380‐V utility system. Finally, experiments based on a laboratory prototype with 960‐W rated power are provided to demonstrate the performance of proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

倍流输出电流型输入ZVS全桥变流器新型磁集成方案

提出了一种倍流输出电流型输入的零电压开关(ZVS)全桥变流器的磁集成方案.将输入电感和倍流输出电感集成在一个变压器磁心上,减小了变流器的磁元件数目和磁元件的损耗,但不影响电路的零电压开关特性,且输入和输出电流的纹波都很小.采用该集成方案后,由于变压器漏感的存在,加在变压器一次侧的输入电压和加载变压器二次侧的输出电压不平衡,需要增加一个很小的电感来平衡输入和输出电压的差.实验样机验证了理论分析的正确性.     

Analysis and design of a two‐transformer active‐clamping ZVS isolated inverse‐SEPIC converter

This paper presents a two‐transformer active‐clamping zero‐voltage‐switching (ZVS) isolated inverse‐SEPIC converter, which is mainly composed of two active‐clamping ZVS isolated inverse‐SEPIC converters. The proposed converter allows a low‐profile design for liquid crystal display TVs and servers. The presented two‐transformer active‐clamping ZVS isolated inverse‐SEPIC converter can equally share the total load current between two secondaries. Therefore, the output inductor copper loss and the output diode conduction loss can be decreased. Detailed analysis and design of this new two‐transformer active‐clamping ZVS isolated inverse‐SEPIC converter are described. Experimental results are recorded for a prototype converter with an AC input voltage ranging from 85 to 135 V, an output voltage of 12 V and a rated output current of 13.5A, operating at a switching frequency of 65 kHz. Copyright © 2012 John Wiley & Sons, Ltd.     

A systematic approach to designing a wide‐current range,MOS capacitor‐based switched‐capacitor DC‐DC converter with an augmenting LDO

Switched‐capacitor DC‐DC converters (SC DC‐DC) are analyzed for loss sources, voltage regulation integrity, start‐up latency, and ripple size, while the trade‐offs between these metrics are derived. These analyses are used to design a SC DC‐DC that achieves high efficiency in a wide load current range. Four‐way interleaving was employed to reduce the output ripple and efficiency loss due to this ripple. The design can be reconfigured to achieve gains of 1/3 and 2/5 for inputs ranging between 1.4 and 3.6 V to generate output voltage range of 0.4 to 1.27 V and can supply peak load current of 22 mA. It uses thin‐oxide MOS capacitors for their high density and achieves 75.4% peak efficiency with an input frequency of 100 MHz and a load capacitor of 10 nF. An augmenting LDO that only regulates during sudden load transients helps the converter respond fast to these transients. The chip was implemented using a 65‐nm standard CMOS process.     

Implementation of parallel zero‐voltage switching converter with series‐connected transformers

This paper presents a parallel zero‐voltage switching (ZVS) DC–DC converter with series‐connected transformers. In order to increase output power, two transformers connected in series are used in the proposed converter. Two buck‐type converters connected in parallel have the same switching devices. The primary windings of series‐connected transformers can achieve the balanced secondary winding currents. The current doubler rectifiers with ripple current cancellation are connected in parallel at the output side to reduce the current stress of the secondary winding. Thus, the current ripple on the output capacitor is reduced, and the size of the output choke and output capacitor are reduced. Only two switches are used in the proposed circuit instead of four switches in the conventional parallel ZVS converter to achieve ZVS and output current sharing. Therefore, the proposed converter has less power switches. The ZVS turn‐on is implemented during the commutation stage of two complementary switches such that the switching losses and thermal stresses on the semiconductors are reduced. Experimental results for a 528‐W (48 V/11 A) prototype are presented to prove the theoretical analysis and circuit performance. Copyright © 2011 John Wiley & Sons, Ltd.     

Improved active‐diode circuit used in voltage doubler

An improved active‐diode circuit, which makes use of positive feedback to achieve fast on/off transition, is presented in this paper. The proposed active‐diode circuit can be embedded into a voltage doubler to replace the commonly used dead‐time circuit and to eliminate reverse current. In addition, the relationship between oscillation frequency, boosting and output capacitances, load‐ and on‐resistances of the power switch and the output voltage is analysed, to investigate a methodology to retain high voltage gain of a voltage doubler. The proposed active‐diode circuit is applied to a voltage doubler implemented in a commercial 0.35‐µm process with threshold voltage of about 0.68 V. The input voltage, maximum output current and oscillation frequency of the voltage doubler are 1 V, 1 mA and 0.4 MHz, respectively. Moreover, the used boosting and output capacitances are 22 nF. The highest power efficiency achieved is 83% at a load current of 0.47 mA. Copyright © 2010 John Wiley & Sons, Ltd.     

LLC resonant DC–DC converter with series‐connected primary windings of transformer

This paper proposes a zero‐voltage switching (ZVS) LLC resonant step up DC–DC converter with series‐connected primary windings of the transformer. The series resonant inverter in the proposed topology has two power switches (MOSFETs), two resonant capacitors, two resonant inductors, and only one transformer with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. Resonant capacitors and inductors along with the primary windings of the transformer form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with an interleaved half switching cycle. The secondary winding of transformer is connected to a bridge rectifier circuit to rectify the output voltage. The converter operates within a narrow frequency range below the resonance frequency to achieve ZVS, and its output power is regulated by pulse frequency modulation. The converter has lower conduction and switching losses and therefore higher efficiency. The experimental results of a 500‐W prototype of proposed converter are presented. The results confirm the good operation and performance of the converter. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Isolated high voltage‐boosting converter derived from forward converter

A novel isolated high voltage‐boosting converter, derived from the traditional forward converter, is presented in this paper. As compared with the traditional forward converter, the demagnetizing winding of the transformer in the proposed converter is used not only to demagnetize but also to improve the voltage conversion ratio. Therefore, the duty cycle is not limited, and the utilization of the transformer, also called coupled inductor, can be increased also. Furthermore, the proposed converter maintains the advantage of possessing a non‐pulsating output current, leading to a small output voltage ripple. Moreover, by applying one additional voltage‐boosting winding to the transformer, the voltage conversion ratio can be significantly improved. In addition, an active clamp circuit is employed in the proposed converter to reduce the voltage stress of the main switch, caused by the leakage inductance in the transformer, and the switches can achieve zero‐voltage switching. Finally, the analysis of operating principles, choice of the turns, turns ratio, core size, and each wire size of the coupled inductor are described in detail, and the experimental results with a prototype with 12‐V input voltage, 100‐V output voltage, and 100‐W output power are provided to verify the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

一种适用于高压输出的软开关多谐振直流变流器

将倍压整流技术和LLC多谐振变流器结合起来,构造出倍压整流LLC多谐振变流器.该变流器的变压器结构简单,副边只需要一个绕组;输出电容电压应力是输出电压的一半,无需额外的均压电路;只需要两个整流二极管,二极管的电压应力等于输出电压,电流应力等于输出电流,所以该变流器非常适合用于高压输出中小功率的DC/DC电源.另外,该变流器的所有功率半导体器件都工作于软开关状态,所以适用于高频高功率密度的场合.详细分析了该变流器的工作原理,软开关过程,输出电容的自动均压机理,并给出了关键的参数设计方法,采用该变流器技术的500V输出直流电源的实验结果验证了以上分析的正确性,满载效率达92.3%.     

A New Control Method of Suppressing the DC‐Capacitor Voltage Ripple Caused by Third‐Order Harmonic Compensation in Three‐Phase Active Power Filters

This paper proposes a new control method suitable for active power filters, which can reduce the dc capacitor voltage ripple associated with the third‐order harmonic current compensation. The proposed method superimposes a negative‐sequence fundamental current on the compensating current to cancel out the active power ripple caused by the third‐order harmonic current. As a result, the proposed method has the capability to eliminate the dc capacitor voltage ripple oscillating at double the source frequency. Experimental results obtained by a 10‐kW three‐phase diode rectifier load verify the validity of the proposed method. The proposed method exhibits a small dc capacitor voltage ripple reduced to 43% of that using the conventional method.