Parallel‐connected monolithic dye‐sensitised solar modules

Light‐soaking and high‐temperature storage testing of monolithic dye‐sensitised solar modules with total area module efficiencies above 5% have been performed. Our experiences from the development of a four‐layer monolithic dye‐sensitised solar test cell for comparative testing of material components for dye‐sensitised solar cells have directed our module development to a novel device design consisting of parallel‐connection of individual monolithic cells. The results from the accelerated testing of the modules (total area of 17.0 cm²) with four parallel‐connected cells (active area of 3.38 cm²/cell) are equivalent to those obtained for the monolithic single test cells when using identical device components. The successful transfer from cell to module stability is an important milestone in our ambition to develop a low‐cost Photovoltaic (PV) technology. Moreover, our results indicate that intensified research and development to define the procedures for relevant accelerated testing of dye‐sensitised solar modules is urgently required. Copyright © 2010 John Wiley & Sons, Ltd.     

New interdigital design for large area dye solar modules using a lead‐free glass frit sealing

A new interdigital design for large area dye solar modules is developed for an area of 30×30 cm². This design requires fewer holes in the glass substrate for electrolyte filling, than the conventional strip design. A complete manufacturing process of this module—ranging from screen printed layers to semi‐automated colouring and electrolyte filling—in a laboratory‐scale baseline is illustrated. As primary sealing method, a durable glass frit sealing is used. It is shown, that the lead (Pb) content present in many glass frit powders contaminates the catalytic platinum electrode during the sintering process, resulting in a lowering of the fill factor. A screen printable lead‐free glass frit paste is developed, which solves this problem. Long term stability tests are presented on 2·5 cm² dye solar cells, which have been completely sealed with glass frit. In consecutively performed accelerated ageing tests under 85°C in the dark (about 1400 h) and continuous illumination with visible light (1 sun, about 1700 h), a 2·5 cm² dye solar cell with an electrolyte based on propylmethylimidazolium iodide showed an overall degradation of less than 5% in conversion efficiency. In a subsequently performed thermal cycling test (−40°C to +85°C, 50 cycles) a 2·5 cm² dye solar cell with the same electrolyte composition also showed only a slight degradation of less than 5% in conversion efficiency. Copyright © 2006 John Wiley & Sons, Ltd.     

Enhanced photovoltaic performance of cross‐linked ruthenium dye with functional cross‐linkers for dye‐sensitized solar cell

Photovoltaic performance of cross‐linkable Ru(2,2′‐bipyridine‐4,4′‐bicarboxylic acid)(4,4′‐bis((4‐vinyl benzyloxy)methyl)‐2,2′‐bipyridine)(NCS)₂ (denoted as RuS dye) adsorbing on TiO₂ mesoporous film was enhanced by polymerizing with either ionic liquid monomer, 1‐(2‐acryloyloxy‐ethyl)‐3‐methyl‐imidazol‐1‐ium iodide (AMImI), to form RuS‐cross‐AMImI or di‐functional acrylic monomer with ether linkage, triethyleneglycodimethacrylate (TGDMA), to form RuS‐cross‐TGDMA. Their cross‐linking properties were investigated by UV–vis spectroscopy by rinsing with 0.1 N NaOH aqueous solution. The power conversion efficiencies (PCEs) of dye‐sensitized solar cells (DSSCs) with RuS‐cross‐AMImI and RuS‐cross‐TGDMA both reached over 8% under standard global air mass 1.5 full sunlight. The increased PCE for DSSCs with RuS‐cross‐AMImI comparing with cross‐linked RuS was attributed to the I⁻ counterion of AMImI increasing the charge regeneration rate of RuS dye, whereas that with RuS‐cross‐TGDMA was attributed to the Li⁺ coordination property of TGDMA. The photovoltaic performance of RuS‐cross‐TGDMA was also slightly better than that of RuS‐cross‐AMImI because of higher open‐circuit photovoltage (V_oc) and short‐circuit photocurrent (J_sc). Its higher V_oc was supported by the Bode plot of impedance under illumination and Nyquist plots at dark, whereas higher J_sc was supported by the incident monochromatic photon‐to‐current conversion efficiency spectra and charge extraction experiments. Copyright © 2013 John Wiley & Sons, Ltd.     

Recent progress of high efficiency Si thin‐film solar cells in large area

Si thin‐film solar cells are suitable to the sunbelt region due to a low temperature coefficient and to building integrated photovoltaics owing to flexible size, easily controllable transmittance, and an aesthetic design. Nevertheless, the application is limited until now due to their low conversion efficiency. We have developed a triple junction cell (a‐Si:H/a‐SiGe:H/µc‐Si:H) providing efficient light utilization. For the high efficiency, we have focused on the smoothing of high haze TCO, a low absorption window layer, a low refractive index interlayer, uniformity control of the thickness and crystalline volume fraction in the microcrystalline silicon layer, and a low absorption back reflector. Through these activities, we have achieved a world record of 13.4% stabilized efficiency in the small size cell (1 cm²) and 10.5% stabilized efficiency in the large area module (1.1 × 1.3 m²), certificated by the National Renewable Energy Laboratory and Advanced Industrial Science and Technology, respectively. This result was presented in solar cell efficiency tables (Version 41). At this moment, we have increased a stabilized efficiency of 11.2% (Output power 160 W) in the large area module. We will report on the advanced materials in detail for high efficiency. Copyright © 2014 John Wiley & Sons, Ltd.     

Development of Nano‐TiO2 dye sensitised solar cells on high mobility transparent conducting oxide thin films

The optical transmission of dye‐sensitised solar cells (DSCs) can be tuned by altering the dye and/or particle size of the mesoporous TiO₂ layers, to allow their application as the top device in tandem solar cells. To benefit from this semi‐transparency, parasitic optical losses by the transparent electrodes must be minimised. This work investigates the influence of using two different transparent conductors, namely, the high mobility material titanium doped indium oxide (ITiO) and fluorine doped tin oxide (FTO) as electrodes for semi‐transparent DSCs. The overall NIR transparency through the DSCs increased significantly as each FTO electrode was replaced by an ITiO electrode. This increase was from 20–45% in the 1300–700 nm wavelength range for fully FTO‐based cells, to about 60% for fully ITiO‐based cells, across the same spectrum. DSCs prepared on these electrodes exhibited short circuit currents ranging from 14·0–14·9 mA/cm². The conversion efficiency of the cell with ITiO as both the front and rear electrodes was 5·8%, which though significant, was lower than the 8·2% attained by the cell using FTO electrodes, as a result of a lower fill factor. Improvements in the ITiO thermal stability and in the processing of the TiO₂ interfacial layer are expected to improve the cell efficiency of such single DSC devices. The high current density and optical transparency of ITiO‐based DSCs make them an interesting option for tandem solar cells. Copyright © 2008 John Wiley & Sons, Ltd.     

The current–voltage characteristic of the ideal two‐terminal tandem solar cell

An ideal tandem solar cell, with an infinite number of diodes, has the same limit efficiency whether or not the diodes are connected electrically in series. In case of a series connection, the device has a single current–voltage characteristic. The latter can easily be deduced, and its efficiency therefore can easily be calculated. Copyright © 2003 John Wiley & Sons, Ltd.     

C‐Si solar cell modules

In order to meet the rapidly growing demand for solar power photovoltaic systems which is based on public consciousness of global environmental issues, SHARP has increased the production of solar cells and modules over 10‐fold in the last 5 years. Silicon‐based technologies are expected to be dominant in the coming decade. In the course of an increase of the annual production scale to 1000 MW, the efficiency of modules will be improved and the thickness of wafers will be decreased and all this will lead to a drastic price reduction of PV systems. Copyright © 2005 John Wiley & Sons, Ltd.     

Effect of deoxycholic acid on performance of dye-sensitized solar cell based on black dye

The effect of coadsorption with deoxycholic acid (DCA) on the performance of dye-sensitized solar cell (DSSC) based on [(C4H9)4N]3[Ru(Htcterpy)(NCS)3](tcterpy= 4,4′,4"-tricarboxy-2,2′:6′,2"-terpyridine), a socalled black dye, had been investigated. Results showed that the coadsorption of DCA with the black dye results in significant improvement in the photocurrent and mild increase in the photovoltage, which leads to an enhancement of overall power conversion efficiency by 9%. The enhancement of photocurrent was attributed to the increased efficiency of charge collection and/or electron injection. The coadsorption with DCA suppressed charge recombination and thus improved open-circuit photovoltage.     

An efficient titanium‐based photoanode for dye‐sensitized solar cell under back‐side illumination

Pretreatment of H₂O₂ is performed on titanium (Ti) foil as an efficient photoanode substrate for dye‐sensitized solar cell (DSSC). The H₂O₂‐treated Ti shows high surface area because of the formation of networked TiO₂ nanosheets, which enhances electrical contact between screen‐printed TiO₂ nanoparticles and Ti foil. Electron transfer on the photoanode is improved, as identified by reduced charge transfer resistance and improved electron transport properties. Compared with DSSC based on non‐treated Ti photoanode, DSSC with this H₂O₂‐treated Ti photoanode exhibits remarkable increases in short‐circuit current density (from 8.55 to 14.38 mA/cm²) and energy conversion efficiency (from 4.68 to 7.10%) under AM1.5 back‐side illumination. Copyright © 2011 John Wiley & Sons, Ltd.     

Ultrathin and micro‐sized solar cell performance optimization via simulations

Back‐contacted, ultrathin (<10 µm), and submillimeter‐sized solar cells made with microsystem tools are a new type of cell that has not been optimized for performance. The literature reports efficiencies up to 15% using thicknesses of 14 µm and cell sizes of 250 µm. In this paper, we present the design, conditions, and fabrication parameters necessary to optimize these devices. The optimization was performed using commercial simulation tools from the microsystems arena. A systematic variation of the different parameters that influence the performance of the cell was accomplished. The researched parameters were resistance, Shockley–Read–Hall (SRH) lifetime, contact separation, implant characteristics (size, dosage, energy, and ratio between the species), contact size, substrate thickness, surface recombination, and light concentration. The performance of the cell was measured with efficiency, open‐circuit voltage, and short‐circuit current. Among all the parameters investigated, surface recombination and SRH lifetime proved to be the most important. Through completing the simulations, an optimized concept solar cell design was introduced for two scenarios: high and low quality materials/passivation. Simulated efficiencies up to 23.4% (1 sun) and 26.7% (100 suns) were attained for 20‐µm‐thick devices. Copyright © 2012 John Wiley & Sons, Ltd.     

Nanocrystalline dye‐sensitized solar cells having maximum performance

This paper presents an overview of the research carried out by a European consortium with the aim to develop and test new and improved ways to realise dye‐sensitized solar cells (DSC) with enhanced efficiencies and stabilities. Several new areas have been explored in the field of new concepts and materials, fabrication protocols for TiO₂ and scatterlayers, metal oxide blocking layers, strategies for co‐sensitization and low temperature processes of platinum deposition. Fundamental understanding of the working principles has been gained by means of electrical and optical modelling and advanced characterization techniques. Cost analyses have been made to demonstrate the potential of DSC as a low cost thin film PV technology. The combined efforts have led to maximum non‐certified power conversion efficiencies under full sunlight of 11% for areas <0ċ2 cm² and 10ċ1% for a cell with an active area of 1ċ3 cm². Lifetime studies revealed negligible device degradation after 1000 hrs of accelerated tests under thermal stress at 80°C in the dark and visible light soaking at 60°C. An outlook summarizing future directions in the research and large‐scale production of DSC is presented. Copyright © 2006 John Wiley & Sons, Ltd.     

Electron‐beam crystallized large grained silicon solar cell on glass substrate

Thin film hetero‐emitter solar cells with large‐grained poly‐silicon absorbers of around 10 µm thickness have been prepared on glass. The basis of the cell concept is electron‐beam‐crystallization of an amorphous or nanocrystalline silicon layer deposited onto a SiC:B layer. The SiC:B layer covers a commercially well available glass substrate, serving as diffusion barrier, contact layer and dopand source. For silicon absorber deposition a low pressure chemical vapour deposition was used. The successively applied e‐beam crystallization process creates poly‐silicon layers with grain sizes up to 1 × 10 mm² with low defect densities. The high electronic quality of the absorber is reflected in open circuit voltages as high as 545 mV, which are realized making use of the well‐developed a‐Si:H hetero‐emitter technology. Copyright © 2011 John Wiley & Sons, Ltd.     

Performance enhancement of multicrystalline silicon solar cells and modules using double‐layered SiNx:H antireflection coatings

Silicon nitride coating deposited by the plasma‐enhanced chemical vapor deposition method is the most widely used antireflection coating for crystalline silicon solar cells. In this work, we employed double‐layered silicon nitride coating consisting of a top layer with a lower refractive index and a bottom layer (contacting the silicon wafer) with a higher refractive index for multicrystalline silicon solar cells. An optimization procedure was presented for maximizing the photovoltaic performance of the encapsulated solar cells or modules. The dependence of their photovoltaic properties on the thickness of silicon nitride coatings was carefully analyzed. Desirable thicknesses of the individual silicon nitride layers for the double‐layered coatings were calculated. In order to get statistical conclusions, we fabricated a large number of multicrystalline silicon solar cells using the standard production line for both the double‐layered and single‐layered antireflection coating types. On the cell level, the double‐layered silicon nitride antireflection coating resulted in an increase of 0.21%, absolute for the average conversion efficiency, and 1.8 mV and 0.11 mA/cm² for the average open‐circuit voltage and short‐circuit current density, respectively. On the module level, the cell to module power transfer factor was analyzed, and it was demonstrated that the double‐layered silicon nitride antireflection coating provided a consistent enhancement in the photovoltaic performance for multicrystalline silicon solar cell modules than the single‐layered silicon nitride coating. Copyright © 2015 John Wiley & Sons, Ltd.     

Rapid radiative platinisation for dye‐sensitised solar cell counter electrodes

The successful transition of dye‐sensitised solar cell (DSC) manufacture from laboratory to factory requires new thinking in terms of lowering cost and removing time consuming manufacturing process. Platinisation of the fluorine doped tin oxide (FTO) glass counter electrode is essential for the operation of a conventional DSC and is usually carried out by thermal decomposition of chloroplatinic acid at 385 °C for 30 min. Here, near infrared radiation is used to directly heat the FTO layer resulting in full platinisation in 12.5 s. These platinised electrodes behave identically to those produced via conventional static thermal treatment in assembled DSC devices. Copyright © 2013 John Wiley & Sons, Ltd.     

Optimum Design of Dye‐Sensitized Solar Module for Building‐Integrated Photovoltaic Systems

This paper presents a method for determining the optimum active‐area width (OAW) of solar cells in a module architecture. The current density–voltage curve of a reference cell with a narrow active‐area width is used to reproduce the current density profile in the test cell whose active area width is to be optimized. We obtained self‐consistent current density and electric potential profiles from iterative calculations of both properties, considering the distributed resistance of the contact layers. Further, we determined the OAW that yields the maximum efficiency by calculating efficiency as a function of the active‐area width. The proposed method can be applied to the design of the active area of a dye‐sensitized solar cell in Z‐type series connection modules for indoor and building‐integrated photovoltaic systems. Our calculations predicted that OAW increases as the sheet resistances of the contact layers and the intensity of light decrease.     

Life‐cycle assessment of photovoltaic modules: Comparison of mc‐Si,InGaP and InGaP/mc‐Si solar modules

A higher conversion efficiency of photovoltaic modules does not automatically imply a lower environmental impact, when the life‐cycle of modules is taken into account. An environmental comparison is carried out between the production and use phase, except maintenance, of an indium–gallium–phosphide (InGaP) on multicrystalline silicon (mc‐Si) tandem module, a thin‐film InGaP cell module and a mc‐Si module. The evaluation of the InGaP systems was made for a very limited industrial production scale. Assuming a fourfold reuse of the GaAs substrates in the production of the thin‐film InGaP (half) modules, the environmental impacts of the tandem module and of the thin‐film InGaP module are estimated to be respectively 50 and 80% higher than the environmental impact of the mc‐Si module. The energy payback times of the tandem module, the thin‐film InGaP module and the mc‐Si module are estimated to be respectively 5.3, 6.3 and 3.5 years. There are several ways to improve the life‐cycle environmental performance of thin‐film InGaP cells, including improved materials efficiency in production and reuse of the GaAs wafer and higher energy efficiency of the metalorganic chemical vapour deposition process. Copyright © 2003 John Wiley & Sons, Ltd.     

Round‐robin measurement intercomparison of c‐Si PV modules among Asian testing laboratories

Because of recent advances in the production and installation of photovoltaic (PV) systems, the international conformity of PV module performance measurement has become increasingly important. The increase in PV production sites is particularly significant in the Asian region. The present paper summarizes and discusses the results of a round‐robin intercomparison of crystalline silicon modules among national laboratories and certified testing laboratories in the Asian region conducted from 2009 to 2011. Most of the values of P_max measured at the different laboratories were within a ±2% range, although some P_max results showed differences of up to about 3%. This result is comparable to that obtained in the recent intercomparison among international laboratories. Possible sources of difference in the measured values of I_sc, V_oc, FF, and P_max are discussed, for further improvement of international conformity in PV measurement technologies. Copyright © 2012 John Wiley & Sons, Ltd.     

Effect of low segregation coefficient on Ga‐doped multicrystalline silicon solar cell performance

High‐quality Ga‐doped ingots are grown in different casting furnaces at optimized growth parameters; 3·5 kg ingots exhibit normal distribution of diffusion lengths along their height with very high diffusion lengths at the center of the ingot. Effective lifetimes as high as 1·1 ms are realized in 10 Ω cm Ga‐doped wafers after proper P‐diffusion and hydrogen passivation. Average effective lifetimes above 400 µs are also realized after P‐diffusion and hydrogen passivation for Ga‐doped wafers cut from 75 kg ingot where the response to P‐diffusion and hydrogen passivation is pronounced. High effective lifetimes are realized over the whole ingot with minimum values of 20 µs at the top of the ingot, indicating the possible use of about 85% of the ingot for solar cell production. Conversion efficiencies above 15·5% were realized in utilizing more than 80% of the ingot. High efficiencies of about 16% were realized in wafers with resistivities higher than 5 Ω cm p ‐type multicrystalline silicon wafers. Copyright © 2005 John Wiley & Sons, Ltd.     

The use of Ti meshes with self‐organized TiO2 nanotubes as photoanodes of all‐Ti dye‐sensitized solar cells

This paper reports a simple and facile method for directly growing self‐organized TiO₂ nanotubular arrays around the whole Ti mesh by electrochemical anodization in organic electrolytes and their application in all‐Ti dye‐sensitized solar cells (DSSCs). Compared with the traditional fluorine‐doped tin oxide (FTO)‐based DSSC and the backside illuminated DSSC, this type of DSSC showed advantages such as low resistance, cheap fabrication cost and enhanced sunlight utilization. Different thicknesses of nanotubular array layers were investigated to find their influence on the photovoltaic parameters of the cell. We also considered three types of meshes as the substrates of anodes and found that the cell with 6 openings/mm² exhibited the highest conversion efficiency of 5.3%. The area of the cell had only a little impact on the photovoltaic performances. Copyright © 2010 John Wiley & Sons, Ltd.