Thermal characterization of poly(vinyl chloride) samples prepared by living radical polymerization: Comparison with poly(vinyl chloride) prepared by free radical polymerization

Poly(vinyl chloride) (PVC) samples were synthesized by a living radical polymerization (LRP) method and compared with commercial PVC prepared by the conventional free radical polymerization (FRP). The differences were assessed, for the first time, in terms of viscosimetry parameters and thermal analysis. The LRP method used to prepare the PVC‐LRP samples is the only one available to obtain this polymer free of structural defects, being of commercial interest in a view of preparing a new generation of PVC‐based polymer with outstanding performance. The polymerization temperature selected (35°C) to prepare the LRP samples is currently used in the industry to prepare PVC‐FRP grades with moderate to high molecular weight. Since the thermal stability is a direct consequence of the polymer structure, this study is of vital importance to understand the potential of new PVC‐LRP. The thermoanalytical measurements demonstrate an enhanced thermal stability of PVC‐LRP when compared with its FRP counterpart. The PVC‐LRP sample with very low molecular weight reveals a higher thermal stability than the most stable PVC‐FRP sample. It is the first report dealing with thermal analysis of PVC prepared by LRP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Phase behavior and properties of poly(methyl methacrylate)/poly(vinyl acetate) blends prepared via in situ polymerization

Polymer blends composed of poly(methyl methacrylate) (PMMA) and poly(vinyl acetate) (PVAc) were prepared via radical-initiated polymerization of methyl methacrylate (MMA) in the presence of PVAc. Differential scanning calorimetry and dynamic mechanical analysis were employed to investigate the miscibility and phase behavior of the blends. The PMMA/PVAc blends of in situ polymerization were found to be phase separated and exhibited a two-phase structure, although some chain transferring reaction between the components occurred. The phase separation resulted from the solvent effect of MMA during the in situ polymerization, which was confirmed by the investigation of phase behavior based on solution cast blending. Solubility analysis of the polymerized blends indicated that some chain transferring reaction between the components occurred during the polymerization. An abrupt increase in gel content from 21.2 to 72.4 wt % was observed when the inclusion of PVAc increased from 30 to 40 wt %, and the gel component consisted of the component polymers as shown by infrared spectroscopy studies. The thermogravimetric analysis study indicated that the inclusion of a small amount of PVAc gives rise to a marked stabilization effect on the thermal stability. The PMMA/PVAc blends exhibited increased notched impact properties with the inclusion of 5 wt % PVAc. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 675–684, 1998     

Tl(III) initiated polymerization of methyl methacrylate in micellar phase

The polymerization kinetics of methyl methacrylate (MMA) was studied, using Tl(III)‐cyclohexanone (CH) redox system as initiator, in the presence of emulsifier [i.e., sodium dodecyl sulfate (SDS), cetyltrimethylammonium bromide (CTAB), and thallium triacetate (TX‐100)] over a temperature range of 25–45°C. The effect of various concentrations of MMA, Tl(III), cyclohexanone, H⁺, and varying ionic strengths on the rate of polymerization, rate of Tl(III) consumption (?R_Tl), and the percentage of monomer conversion were examined in the presence of 0.015M SDS. The kinetic results of polymerization in the absence and presence of 0.015M SDS were compared in terms of overall activation energy (E_a) for the process. The viscosity‐average molecular weight (M_V) of the polymers, obtained in the presence of varying concentrations of anionic surfactant (SDS), was also determined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2480–2485, 2004     

Internal plasticization of poly(vinyl chloride) by grafting acrylate copolymers via copper-mediated atom transfer radical polymerization

Internal plasticization of poly(vinyl chloride) (PVC) was achieved in one-step using copper-mediated atom transfer radical polymerization to graft different ratios of random n-butyl acrylate and 2–2-(2-ethoxyethoxy)ethyl acrylate copolymers from defect sites on the PVC chain. Five graft polymers were made with different ratios of poly(butyl acrylate) (PBA) and poly(2–2-(2-ethoxyethoxy)ethyl acrylate) (P2EEA); the glass transition temperatures (T_g) of functionalized PVC polymers range from − 25 to − 50°C. Single T_g values were observed for all polymers, indicating good compatibility between PVC and grafted chains, with no evidence of microphase separation. Plasticization efficiency is higher for polyether P2EEA moieties compared with PBA components. The resultant PVC graft copolymers are thermally more stable compared to unmodified PVC. Increasing the reaction scale from 2 to 14 g produces consistent and reproducible results, suggesting this method could be applicable on an industrial scale.     

Continuous dosing of fast initiator during vinyl chloride suspension polymerization: Polymerization rate and PVC properties

Continuous dosing of a fast initiator during the suspension polymerization of vinyl chloride has been carried out in a pilot‐scale reactor. The kinetics course of this polymerization and the particle features of the resulting grains were discussed and compared to the conventional polymerization with the same conversion and maximum reaction rate. It was found for the system used that a suitable dosage trajectory allows the reaction rate to remain constant during polymerization. This decreases the polymerization time up to 53% compared with the conventional suspension polymerization, while the molecular weight distribution and molecular weight of the final grains remained almost unchanged. SEM micrographs revealed that PVC grains prepared using this polymerization process had irregularly shaped, uneven particle surfaces and larger particle sizes. The grains also featured high porosity with loosely aggregated smaller primary particles that led to low levels of residual unreacted monomer. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44079.     

Poly(vinyl chloroformate) and its derivatives: 5. New poly(vinyl carbamates) and poly(vinyl thiocarbonates)

New poly(vinyl carbamates) and poly(vinyl thiocarbonates) have been prepared either by free radical polymerization of monomers or by chemical modification of poly(vinyl chloroformate) with appropriate amines and thiols using phase transfer catalysis. The structure of these polymers has been examined by i.r. and ¹³C n.m.r. spectroscopy and their thermal behaviour has been studied.     

Effects of reaction conditions on poly(methyl methacrylate) polymerized by living radical polymerization with iniferter

Living radical polymerization of methyl methacrylate (MMA) through the use of benzyl diethyl dithiocarbamate (BDC) was studied. The aim was to investigate the role of the concentration, BDC‐to‐MMA mol ratio, and reaction time upon the molecular weight, polydispersity, and conversion of the product. It was found that the molecular weight and the conversion increase with increase of the concentration at the expense of low polydispersity. The reaction time also played a significant role, especially at a relatively long reaction time where molecular weight, polydispersity, and conversion increased with increasing reaction time. In terms of the mol ratio effect, it was found that there was a critical mol ratio for maximum conversion. The results indicate that the kinetics of polymerization of MMA through the use of a BDC inifeter is different from that in the presence of a conventional initiator. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 938–944, 2000     

Controlled synthesis of poly(vinyl acetate) by traditional radical emulsion polymerization

A new redox initiation system, potassium persulfate/N,N‐dimethylethanolamine, was used to initiate traditional radical emulsion polymerization of vinyl acetate at low temperature. Polymers were characterized using gel permeation chromatography, scanning electron microscopy and dynamic light scattering. The results showed that poly(vinyl acetate) with high molar mass and small dispersity (?) was successfully synthesized. © 2016 Society of Chemical Industry     

Catalytic Reaction by Hydrotalcites - (I): Polymerization of Methyl Methacrylate

Abstract

The synthesis of nickel/chromium hydrotalcite and zinc/iron Hydrotalcites are described. The compounds have been characterized by X-ray powder diffraction (XRD), Infrared spectroscopy (IR), and thermogravimetric analysis (TGA) techniques.

The rate of polymerization of methyl methacrylate (MMA) in the presence of different hydrotalcites at various concentrations of initiator and different temperatures were studied. The activation energies of polymerization were calculated.     

Dispersion of nanoparticles in poly(vinyl chloride) grains during In situ polymerization

Inorganic nanoparticles such as calcium carbonate, silica, or hydrotalcite were dispersed in vinyl chloride prior to suspension polymerization. That led to the production of poly(vinyl chloride) (PVC) composite grains with higher porosity and different internal morphology from those of commercial PVC. The PVC/composite grain sizes and their distribution were also influenced by the presence of nanofillers. The distribution of filler nanoparticles (either calcium carbonate or silica) was not uniform throughout the PVC grains. Regions of high and low filler concentration were observed. Regions of pure polymer were also observed. Reasons for that are suggested. Hydrotalcite did not remain in the PVC grains. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Physical Properties of Plasticized Poly(vinyl chloride) Blended with Poly(methyl methacrylate) Nanoparticles Synthesized by Differential Microemulsion Polymerization

In this work, poly(methyl methacrylate) (PMMA) nanoparticles synthesized by differential micro emulsion polymerization were used to improve the physical properties of plasticized poly(vinyl chloride) (PVC). PVC, plasticizer (40 phr), heat stabilizer (2 phr), and lubricant (0.2 phr) were melt-mixed with varied amount of the PMMA nanoparticles (3, 5, 7, and 9 phr) on a two-roll mill, followed by compression molding. The results showed that the tensile strength, Young's modulus, tear strength, and thermal stability were improved, but the elongation at break deteriorated with increased PMMA content. Moreover, the flammability of the plasticized PVC was not improved by the PMMA nanoparticles.     

Synthesis of poly(methyl methacrylate) nanoparticles initiated by azobisisobutyronitrile using a differential microemulsion polymerization technique

Nanosized poly(methyl methacrylate) (PMMA) particles with a high molecular weight of 10⁶ g mol^?1 and a polydispersity index of about 1–2 were synthesized, for which 2,2′‐azobisisobutyronitrile was used as the initiator and a differential microemulsion polymerization technique was employed. The kinetics of the polymerization, the glass transition temperature, tacticity, the particle size distribution, and the morphology of the nanosized PMMA synthesized were investigated. The dependence of the number of the polymer particles (N_p) and the number of the micelles (N_m) on the concentration of the surfactant was discussed. The molecular weight distribution was found to be nearly constant over the polymerization time, which was attributed to the significance of micellar polymerization. The resultant nanosized PMMA has a rich syndiotactic configuration (53–57% rr triads) with a glass transition temperature of about 125°C. A beneficial operation condition was discovered where the conversion reached a maximum at a high monomer‐to‐water ratio. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermodestruction in the surface layer of poly(vinyl chloride) during extrusion

Polymeric raw material passing through the extrusion machine and other forming devices undergoes the processes of destruction, which result in the formation of potentially harmful substances and their accumulation in the surface layers of the product directly contacting with heated parts of forming machines. The research of the top layer of a poly(vinyl chloride) profile has shown that the surface layer of polymer contains a number of chlorinated hydrocarbons. The following substances have been identified during the research of the hydrocarbons composition contained of the surface layer: hexachlorobenzene, hexachlorobutene, chloroform, acetyl chloride, biphenyl, anthracene, naphthalene, and other hydrocarbons. The difference of calculated activation energy of thermooxidizing destruction of surface and internal layers of a polymeric product reveals the process of partial destruction of a surface layer. Data about semivolatile substances, concentrating in polymer surface during processing will be used for development of stabilizers, ecology, and polymer‐manufacturing techniques. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008.     

Study of the solvent effect on miscibility between poly(vinyl chloride) and poly(methyl methacrylate) in the solution state – viscometric measurements

In this work, the solvent effect on the miscibility between poly(vinyl chloride) (PVC) and poly(methyl methacrylate) (PMMA) in ternary polymer solutions was examined by the viscometric method. In these systems, we could understand that the used solvents, tetrahydrofuran (THF) or N,N‐dimethylformamide (DMF), mainly affect the interaction between PVC and PMMA, while prompting various miscible properties. In PVC/PMMA/THF solution, THF is a near θ‐solvent and a poor solvent for PVC and PMMA, respectively. The mixing of the tighter PMMA coils and more extended PVC coils in THF may cause the sea–island heterogeneous structure below the weight fraction of PMMA in the polymer mixture w_PMMA = 0.7, resulting in immiscible PVC/PMMA mixtures. At w_PMMA ≥ 0.7, the PVC/PMMA mixtures are relatively miscible, giving homogeneous polymer solutions. It means that the miscibility between PVC and PMMA depends on the composition of polymer mixture. However, due to the similar affinity of DMF to PVC and PMMA, PVC/PMMA/DMF solutions exhibit high miscibility between PVC and PMMA at about w_PMMA = 0.5. © 2000 Society of Chemical Industry     

Influences of some polymerization conditions on particle properties of suspension poly(vinyl chloride) resin

Effects of polymerization temperature, conversions, and nonionic surfactant on the particle properties of suspension poly(vinyl chloride) (PVC) resins were investigated. It was shown that polymerization temperature has no significant influences on the mean particle size of PVC resin, and that the cold plasticiser absorption (CPA) of resin decreases linearly with the increase of polymerization temperature. Agglomeration of VCM droplets finishes before 20% conversion, and the mean particle size keeps almost constant at later stages of the polymerization process, but the CPA continues decreasing with the increase of conversion. Scanning Electron Microscopy (SEM) micrographs show that the degree of agglomeration of primary particles increases with polymerization temperature and conversion. Addition of nonionic surfactant to the VCM suspension system, as a secondary suspending agent, has a great influence on the particle properties of PVC resin. The particle size and CPA increase as the concentration of nonionic surfactant increases. The nonionic surfactant with a greater HLB value is more effective in raising the mean particle size, but is less effective in raising the CPA. It is considered that the added nonionic surfactant would be absorbed faster on the VCM/water interface than the poly(vinyl alcohol) (PVA), which was used as the primary suspending agent. Because the colloid protection ability of the nonionic surfactant is less than that of PVA, droplets become less resistant to coalescence, and the mean particle size of the final PVC resin increases consequently. The increase of porosity is caused by the combined effects of increased coalescence of VCM droplets and the nonionic surfactant's steric effect inside the droplets. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1544–1552, 2002     

Influence of the tacticity of poly(methyl methacrylate) on the miscibility with poly(vinyl chloride)

It can be concluded from the work of Schurer et al.¹⁰ that poly(vinyl chloride) (PVC) is more miscible with syndiotactic than with isotactic poly(methyl methacrylate) (PMMA). By choosing different molar masses for the various tactic forms of PMMA it is possible to obtain blends with PVC with similar phase behaviour, i.e. in all cases a cloud-point curve with a minimum in the vicinity of 190°C. In this way a more quantitative statement about the influence of the tacticity of PMMA on its miscibility with PVC can be made. One of the principal differences between syndiotactic or atactic PMMA and isotactic PMMA is the higher flexibility of the latter. Using Flory's equation of state theory it will be shown that the effect of this difference is large enough to explain the difference in phase behaviour observed. Heats of mixing of low molar mass analogues were also measured and found to be negative.     

悬浮聚合法制取不同分子量级别的聚甲基丙烯酸甲酯

采用粉状MgCO3 作为分散剂 ,悬浮聚合制取了分子量从 2 4× 10 4 ～ 2 5 4× 10 4 的聚甲基丙烯酸甲酯。考察了温度、引发剂种类和浓度、分子量调节剂、转化率对聚合物分子量的影响规律 ,用粘度法测量了聚合物聚甲基丙烯酸甲酯 (PMMA)的分子量。结果表明 :温度的升高、引发剂浓度的增大、分子量调节剂的加入都会导致分子量的减小 ,随着转化率的提高 ,聚合物的分子量增大。在同等条件下 ,引发剂过氧化苯甲酰 (BPO)聚合所得的分子量较偶氮二异丁腈 (AIBN)高。通过实验 ,得到了满足作者需求的分子量 (96× 10 4 ～ 10 0× 10 4 )的聚合物的聚合条件为 :分散剂MgCO3 用量 1% ,单体∶水相 =1∶2 5 (质量比 ) ,引发剂BPO浓度 0 5 % ,反应温度 70℃ ,反应时间 3h。     

Synthesis of amphiphilic poly(methyl methacrylate)‐block‐poly(methacrylic acid) diblock copolymers by atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) of 1‐(butoxy)ethyl methacrylate (BEMA) was carried out using CuBr/2,2′‐bipyridyl complex as catalyst and 2‐bromo‐2‐methyl‐propionic acid ester as initiator. The number average molecular weight of the obtained polymers increased with monomer conversion, and molecular weight distributions were unimodal throughout the reaction and shifted toward higher molecular weights. Using poly(methyl methacrylate) (PMMA) with a bromine atom at the chain end, which was prepared by ATRP, as the macro‐initiator, a diblock copolymer PMMA‐block‐poly [1‐(butoxy)ethyl methacrylate] (PMMA‐b‐PBEMA) has been synthesized by means of ATRP of BEMA. The amphiphilic diblock copolymer PMMA‐block‐poly(methacrylic acid) can be further obtained very easily by hydrolysis of PMMA‐b‐PBEMA under mild acidic conditions. The molecular weight and the structure of the above‐mentioned polymers were characterized with gel permeation chromatography, infrared spectroscopy and nuclear magnetic resonance. Copyright © 2005 Society of Chemical Industry     

Radiation-induced cationic polymerization of vinyl ethers in solution: 4. Polymerization of isopropyl vinyl ether in bulk and in various solvents

The influences of the polymerization media, the monomer and solvent concentrations and the temperature on the radiation-induced polymerization of isopropyl vinyl ether (IPVE) have been studied in detail under super-dry conditions. Rates of polymerization were measured and estimates of the rate constants of polymerization were calculated according to the simplified Hayashi-Williams equation. A comparison of the results with those previously reported for ethyl vinyl ether (EVE) is made. The much higher reactivity of IPVC in low polar solvents is interpreted by a drastic reduction of the polymer intramolecular solvation of the growing chain ends. This is ascribed to the bulkiness of the isopropyl side-chain groups. The radiation-induced polymerization of IPVE in bulk and in various solvents with different physical and solvating properties was studied. This was to obtain further information on the kinetics and the mechanisms involved with this monomer and also the role of the polymerization media. The influence of the monomer and solvent concentrations and of the polymerization temperature on the rate of polymerization have also been investigated.