Electrospun nonwovens of shape‐memory polyurethane block copolymers

Synthesized shape‐memory polyurethane (PU) block copolymers were used to prepare electrospun nonwovens via electrospinning. PU solutions were prepared with a mixed solvent of N,N‐dimethylformamide and tetrahydrofuran. The electrospun PU nonwovens were prepared with hard‐segment concentrations of 40 and 50 wt %. The morphology of the electrospun fibers was investigated with scanning electron microscopy. The average diameter of low‐viscosity (ca. 130–180 cPs) electrospun fibers was about 800 nm, and the morphology of the electrospun nonwovens was beaded‐on fibers. In contrast, the average diameter of high‐viscosity (ca. 530–570 cPs) electrospun fibers was about 1300 nm. In an investigation of the mechanical properties of the electrospun PU nonwovens, it was found that the tensile strength increased as the hard‐segment concentration increased within a similar range of viscosities. Also, the tensile strength of the electrospun PU nonwovens in the machine direction was higher than that in the transverse direction because of a difference in the velocities of the drum collectors. The electrospun PU nonwovens with hard‐segment concentrations of 40 and 50 wt % were found to have a shape recovery of more than 80%. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 460–465, 2005     

Toughness of two pure block copolymer blends in high molecular weight polystyrene

Blends of two commercial pure block copolymers, Phillips KRO-1 and KRO-3 Resins, in high molecular weight PS were prepared by solvent casting techniques to produce composite spherical particles with two different morphologies in a majority phase of the high molecular weight PS. One type of particle had the typical KRO-1 Resin morphology of randomly wavy and often interconnected PB rods in a topologically continuous block copolymer phase of PS, while the other type of particle made of KRO-3 Resin was in the form of concentric shells of alternating layers of PB and PS block copolymer phases. Both blends were found to result in only a marginal improvement of the toughness of homo PS even for particle volume fractions as high as 0.22. This inadequate performance in the case of the KRO-1 Resin blends results from the relatively large stiffness of the KRO-1 particles, while in the case of the KRO-3 Resin blend, it results from too small an average particle size, even though the particle stiffness in the latter case is low.     

Properties of polyisobutylene polyurethane block copolymers: 2. Macroglycols produced by the ‘inifer’ technique

The structure-property relationships of a series of 4,4′-diphenylmethane diiscoyanate (MDI) based polyisobutylene (PIB) polyurethanes were investigated. The PIB glycol was synthesized via the ‘inifer’ technique and had a narrow functionality distribution with a number average functionality of 2.0. The use of a PIB glycol with improved functionality and solution polymerization of the polyurethane led to improved mechanical properties compared with previously studied PIB polyurethanes. However, the mechanical properties were still low compared with conventional polyurethanes; the absence of soft segment strain-induced crystallization and compositional heterogeneity due to reactant incompatibility are cited as possible causes of low mechanical properties. Sample compositions were designed for independent investigation of the effects of hard segment content and soft segment molecular weight on the properties of the materials. Increasing hard segment content resulted in improved dynamic and tensile modulus, lower elongation at break, and larger hard segment domains. Increasing soft segment molecular weight led to larger domains and reduced mechanical properties. The degree of phase separation as measured by the soft segment T_g and the amount of interfacial mixing measured by small angle X-ray scattering (SAXS) were unaffected by hard segment content and soft segment molecular weight and were indicative of a high degree of phase separation compared with conventional polyurethanes.     

Nonfouling biomaterials based on polyethylene oxide‐containing amphiphilic triblock copolymers as surface modifying additives: Synthesis and characterization of copolymers and surface properties of copolymer–polyurethane blends

The objective of this work is to develop nonfouling biomaterials by blending polyethylene oxide (PEO)‐containing block copolymers with a polyurethane (PU) matrix; it is expected that the PEO component will migrate to the tissue‐material interface. Three amphiphilic triblock copolymers, PEO‐PU‐PEO, in which the PEO MW was 550 (copolymer 1), 2000 (copolymer 2), and 5000 (copolymer 3), respectively, were synthesized. XPS data showed that the polymer/vacuum interfaces of copolymers 2 and 3 were enriched in the PU block, whereas that of copolymer 1 was enriched in the PEO block. In contact with water, the PEO blocks for all three copolymers migrated to the surface as indicated by water contact angles. Blends of the copolymers with a segmented polyurethane were investigated. Surface enrichment of the copolymers occurred and increased over time up to a limit; the degree of enrichment was dependent on PEO block size and copolymer content. At copolymer content <10%, enrichment decreased with increasing PEO block size. For the copolymer 2 and copolymer 3 blends, enrichment increased with increasing copolymer content; at 20% copolymer the surfaces consisted essentially of pure copolymer. For the copolymer 1 blends, the surface was completely covered by copolymer at content ≥ 1%. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Segmented block copolymers of natural rubber and bisphenol A–toluene diisocyanate oligomers

Segmented block copolymers were synthesized from hydroxyl‐terminated liquid natural rubber and polyurethane oligomers based on Bisphenol A and toluene diisocyanate by one‐shot and two‐shot processes in solution. Structural features were characterized by infrared and nuclear magnetic resonance spectroscopic analysis. The spectra of the one‐shot materials were identical with those of the two‐shot materials, indicating their chemical identity. The soft segment T_g was well defined and almost invariant around −64°C, but the hard segment T_g varied from 75 to 105°C as the hard segment content increased from 30 to 60 wt %. Two relaxation temperatures were observed for each sample in dynamic mechanical analysis (DMA). These observations and the two‐stage thermal decomposition by random nucleation mechanism, as investigated in thermogravimetric analysis unambiguously confirmed complete phase segregation in these materials. The scanning electron microscopy and optical micrographs showed well‐defined domains dispersed in a matrix, indicating the two‐phase morphology. Systematic changes in hardness and tensile properties with hard segment content were also observed. The samples behaved like soft elastomers at lower hard segment content, toughened plastics at high hard segment content, and rigid elastomers at intermediate compositions. Variations in hardness and tear strength were consistent with this behavior. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 706–721, 1999     

Phase separation in polymer blends comprising copolymers: 7. Statistical theory of block copolymer-homopolymer systems

The miscibility of a homopolymer in corresponding domains of a copolymer predicted by Meier's theory is far less than found experimentally. In this paper, a density gradient model is suggested for describing the segment distribution of the bound and free chains in block copolymer-homopolymer systems. Using this model, Helfand's theory, which has been successful in explaining microphase separation of block copolymers, is extended to polymer blends of homopolymer and corresponding block copolymer with lamellar structure. The calculated free energy of mixing of the system shows that the predicted miscibility is much larger than that obtained by Meier's theory and is in good agreement with the main known experimental results. In particular, on the basis of the present theory, homopolymer can be expected to be solubilized by corresponding blocks in the whole composition range provided that the molecular weight of the former is less than that of the latter.     

Aqueous dispersions of polyurethane polyacrylic acid multiblock copolymers through living radical polymerization

Polyurethane macroiniferter (PUMI) including tetraphenylethane was synthesized and used to prepare polyurethane–polyacrylic acid multiblock copolymers. Film‐forming aqueous dispersions without any added external emulsifiers were prepared from polyurethane–polyacrylic acid multiblock copolymers. The effect of varying PUMI content, polymerization time, and percent ionization on the properties of multiblock copolymeric dispersions were studied in detail. Interfacial tension of the dispersions and critical surface tension measurements of the films formed thereof have shown that the polymers exhibit a hydrophilic character in the dispersed phase and a hydrophobic character in the solid phase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1109–1115, 2003     

Properties and preparation of olefin block copolymer/thermoplastic polyurethane blends

The properties of olefin block copolymer (OBC)/thermoplastic polyurethane (TPU) blends with or without maleic anhydride (MA) modification were characterized and compared. Compared with the OBC/TPU blends, OBC‐g‐MA/TPU blends displayed finer morphology and reduced domain size in the dispersed phase. The crystallization temperatures of TPU decreased significantly from 155.9 °C (OBC/TPU) to 117.5 °C (OBC‐g‐MA/TPU) at low TPU composition in the blends, indicating the inhibition of crystallization through the sufficient interaction of modified OBC with TPU composition. The modified systems showed higher thermal stability than the unmodified systems over the investigated temperature range due to the enhanced interaction through inter‐bonding. The highest improvement in tensile strength was more than fivefold for OBC‐g‐MA/TPU (50/50) in comparison with its unmodified blend via the enhanced interfacial interaction between OBC‐g‐MA and TPU. This also led to the highest Young's modulus of 77.8 ± 3.9 MPa, about twofold increase, among the investigated blend systems. A corresponding improvement on the ductility was also observed for modified blends. The modification did not vary the glass transition temperature and crystalline structure much, thus the improvement in the mechanical properties was mainly attributed to the improved compatibility and interaction from the compatibilization effect as well as increased viscosity from the crosslinking effect for modified blends. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43703.     

Low molecular weight block copolymers as plasticizers for polystyrene

Polystyrene‐b‐alkyl, polystyrene‐b‐polybutadiene‐b‐polystyrene, and polystyrene‐b‐poly(propylene glycol)monotridecyl ether were synthesized using macro initiators and atom transfer radical polymerization or by esterifications of homopolymers. The aim was a maximum molecular weight of 4 kg/mol and minimum polystyrene content of 50 w/w %, which by us is predicted as the limits for solubility of polystyrene‐b‐alkyl in polystyrene. DSC showed polystyrene was plasticized, as seen by a reduction in glass transition temperature, by block copolymers consisting of a polystyrene block with molecular weight of approximately 1 kg/mol and an alkyl block with a molecular weight of approximately of 0.3 kg/mol. The efficiency of the block copolymers as plasticizers increases with decreasing molecular weight and polystyrene content. In addition, polystyrene‐b‐alkyl is found to be an efficient plasticizer also for polystyrene‐b‐polyisoprene‐b‐polystyrene (SIS) block copolymers. The end use properties of SIS plasticized with polystyrene‐b‐alkyl, measured as tensile strength, is higher than for SIS plasticized with dioctyl adipate. The polystyrene‐b‐polybutadiene‐b‐polystyrene and polystyrene‐b‐poly(propylene glycol)monotridecyl ether series were only partially soluble in polystyrene and insoluble in the polystyrene phase of SIS. For the lowest molecular weight samples, this leads to measurable plasticization of polystyrene but no plasticization of SIS. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 981–991, 2005     

Phase separation in polymer blends comprising copolymers: 6. Effect of molecular architecture of block copolymers

To study the effect of the molecular architecture of a copolymer on its miscibility with corresponding homopolymers a series of block copolymers of styrene and isoprene with diblock, triblock and four-arm star architectures have been prepared and the morphologies of the blends of the copolymers and polyisoprene with different molecular weights have been examined by electron microscopy. The results show that miscibility varies in the sequence diblock>triblock>four-arm star copolymers. This sequence is in the opposite direction to the variation of the architectural complexity of the block copolymers, i.e. the more complex is molecular architecture, the greater is conformation restriction in microdomain formation and the less is solubility of homopolymer in corresponding domains.     

Compatibilization efficiency of styrene‐butadiene block copolymers as a function of their block number

Effect of block number in linear styrene‐butadiene (SB) block copolymers (BCs) on their compatibilization efficiency in blending polystyrene (PS) with polybutadiene (PB) was studied. Di‐, tri‐, or pentablocks of SB copolymers as well as their combinations were blended with the mentioned homopolymers; supramolecular structure determined by small angle X‐ray scattering method (SAXS), morphology using scanning electron microscopy (SEM) combined with image analysis (IA), and stress transfer characteristics of the blends were chosen as criteria of compatibilization efficiency of the copolymers used. It was proved that the addition of SB BCs led to remarkably finer phase structure and substantially higher toughness of PS/PB blends. Triblock copolymer showed to be the compatibilizer with higher efficiency than diblock, pentablock, and the di/triblock copolymer mixture. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Small-angle light scattering studies of macrophase separation in segmented polyurethane block copolymers

Quantitative small-angle light scattering (SALS) analysis is carried out on two similar segmented polyurethane block copolymers. The polyurethane prepared from toluene diisocyanate, is optically transparent, while a polyurethane prepared using the same soft segment, but with 4-4′ diphenyl methane diisocyanate, scatters light appreciably. SALS investigation of the latter sample shows clearly that the scattering arises from the presence of long-range density fluctuations. Analysis of the density fluctuations is accomplished with the Debye-Bueche theory for random two-phase systems, incorporating a correction for the effects of multiple scattering. Application of this procedure leads to a correlation length of 4200 nm; corresponding well with the structure observed in optical photo-micrographs. The occurrence of phase separation during polymerization is discussed as a possible origin for the observed macrophase structure.     

Compatibilization effects of styrenic/rubber block copolymers in polypropylene/polystyrene blends

Compatibilizing effects of styrene/rubber block copolymers poly(styrene‐b‐butadiene‐b‐styrene) (SBS), poly(styrene‐b‐ethylene‐co‐propylene) (SEP), and two types of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS), which differ in their molecular weights on morphology and selected mechanical properties of immiscible polypropylene/polystyrene (PP/PS) 70/30 blend were investigated. Three different concentrations of styrene/rubber block copolymers were used (2.5, 5, and 10 wt %). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the phase morphology of blends. The SEM analysis revealed that the size of the dispersed particles decreases as the content of the compatibilizer increases. Reduction of the dispersed particles sizes of blends compatibilized with SEP, SBS, and low‐molecular weight SEBS agrees well with the theoretical predictions based on interaction energy densities determined by the binary interaction model of Paul and Barlow. The SEM analysis confirmed improved interfacial adhesion between matrix and dispersed phase. The TEM micrographs showed that SBS, SEP, and low‐molecular weight SEBS enveloped and joined pure PS particles into complex dispersed aggregates. Bimodal particle size distribution was observed in the case of SEP and low‐molecular weight SEBS addition. Notched impact strength (a_k), elongation at yield (ε_y), and Young's modulus (E) were measured as a function of weight percent of different types of styrene/rubber block copolymers. The a_k and ε_y were improved whereas E gradually decreased with increasing amount of the compatibilizer. The a_k was improved significantly by the addition of SEP. It was found that the compatibilizing efficiency of block copolymer used is strongly dependent on the chemical structure of rubber block, molecular weight of block copolymer molecule, and its concentration. The SEP diblock copolymer proved to be a superior compatibilizer over SBS and SEBS triblock copolymers. Low‐molecular weight SEBS appeared to be a more efficient compatibilizer in PP/PS blend than high‐molecular weight SEBS. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 291–307, 1999     

Influence of block molecular weight on the properties of styrene‐ethylenebutylene‐styrene block copolymers

Styrene‐ethylene butylene‐styrene (S‐EB‐S) block copolymers with similar polystyrene contents and varying molecular weights (S‐EB‐S‐1, molecular weight: 8833‐41223‐8833; S‐EB‐S‐2, molecular weight: 15844‐70534‐15844; S‐EB‐S‐3, molecular weight: 26133‐111067‐26133) were used in this study. The domain size of the polystyrene phase marginally increases with an increase in polystyrene segmental weight as observed by atomic force microscopy. Dynamic mechanical measurements of these polymers were carried out over a wide range of temperatures and frequencies. These polymers exhibited three peaks: α, β, and γ in the tan δ‐temperature curve. With increase in the molecular weight of the S‐EB‐S polymers, the α‐transition temperature shifted to higher values, while the β‐ and γ‐transitions remained unaltered. Also, the elastic modulus and storage modulus decreased with increase in the molecular weight. The rheological behavior of the various S‐EB‐S polymers was studied using a Monsanto Processability Tester. These systems exhibited pseudoplastic flow behavior. The shear viscosity of these S‐EB‐S polymers decreased with an increase in the molecular weight from S‐EB‐S‐1 to S‐EB‐S‐3 polymers because of the wall slip and plug flow. The activation energy of the melt flow process was found to vary between 4 and 0.6 kcal/mol in the range of shear rates studied. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1621–1628, 2000     

Effect of the molecular structure of ethene–propene and styrene–butadiene copolymers on their compatibilization efficiency in low‐density polyethylene/polystyrene blends

The effect of the molecular structure of styrene–butadiene (SB) block copolymers and ethene–propene (EPM) random copolymers on the morphology and tensile impact strength of low‐density polyethylene (LDPE)/polystyrene (PS) (75/25) blends has been studied. The molecular characteristics of SB block copolymers markedly influence their distribution in LDPE/PS blends. In all cases, an SB copolymer is present not only at the interface but also in the bulk phases; this depends on its molecular structure. In blends compatibilized with diblock copolymers, compartmentalized PS particles can also be observed. The highest toughness values have been achieved for blends compatibilized with triblock SB copolymers. A study of the compatibilization efficiency of SB copolymers with the same number of blocks has shown that copolymers with shorter PS blocks are more efficient. A comparison of the obtained results with previous results indicates that the compatibilization efficiency of a copolymer strongly depends both on the blend composition and on the properties of the components. The compatibilization efficiency of an EPM/SB mixture is markedly affected by the rheological properties of the copolymers. The addition of an EPM/SB mixture containing EPM with a higher viscosity leads to a higher improvement or at least the same improvement in the tensile impact strength of a compatibilized blend as the same amount of neat SB. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Studies on phase separation in polyblends of block copolymers

The morphologies of polyblends of block copolymers of styrene and butadiene with similar composition but different molecular weights have been examined with an electron microscope. The micrographs show that some supramolecular features, with different morphologies to those in the matrix, are randomly dispersed. These results, we believe, provide evidence of the incompatibility of the block copolymers in spite of their chemical identity.     

Compatibilization of poly(vinyl chloride)/polystyrene blends with epoxidized styrene-butadiene-styrene block copolymers

The effectiveness of epoxidized styrene-butadiene-styrene (ESBS) block copolymer as a polymeric compatibilizer for the incompatible polystyrene/poly(vinyl chloride) (PS/PVC) blend was investigated. ESBS at two epoxidation levels (34 and 49 mol% oxirane units) was used and the study covered mainly compositions with up to 30 wt% PS content in the ternary blends. The results support the view that ESBS can serve as a compatibilizer at these levels of epoxidation and when added in amounts in excess of 5 wt%. Ternary blends may also have good elongation properties due to the thermoplastic elastomer character of ESBS.     

Viscoelastic relaxation of styrene–butadiene–styrene block copolymers with different topological structures

The viscoelastic relaxation of linear styrene–butadiene–styrene triblock copolymer (l‐SBS) and star styrene–butadiene–styrene triblock copolymer (s‐SBS) with four arms were investigated with differential scanning calorimetry and dynamic rheological measurements. Three characteristic viscoelastic responses of l‐SBS and s‐SBS in the plot of the loss tangent (tan δ) and temperature at different frequencies (ω's), which corresponded to the relaxation of the polybutadiene (PB) block (peak I), the glass transition of the polystyrene (PS) phase (peak II), and the mutual diffusion between the PB blocks and PS blocks (peak III), respectively, were observed in the experimental range. Although ω was 0.1 rad/s, a noticeable peak III was gained for both l‐SBS and s‐SBS. The dynamic storage modulus (G′) of l‐SBS showed two distinct types of behavior, depending on the temperature. At temperature (T) < T₂ (where T₂ is the temperature corresponding to peak II), G′ of l‐SBS displayed a very weak ω dependency. In contrast, at T > T₂, G′ decayed much more rapidly. However, G′ of s‐SBS displayed a very weak ω dependency at both T < T₂ and T > T₂. Only near T₂ did s‐SBS decay with ω a little sharply. These indicated, in contrast to l‐SBS, that s‐SBS still exhibited more elasticity even at T > T₂ because of its crosslinking point between the PB blocks (the star structure). In the lower ω range, l‐SBS exhibited a stronger peak III than s‐SBS despite the same styrene content for l‐SBS and s‐SBS. The high tan δ value of peak III for l‐SBS was considered to be related to the internal friction among the PB blocks or the whole l‐SBS chain, not the PS blocks. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of molecular structure of styrene–butadiene block copolymers on morphology,rheological properties,and impact strength of polystyrene/polyethylene blends

The effect of molecular structure of six model styrene–butadiene (SB) block copolymers with various number of blocks and two lengths of styrene blocks on morphology, rheological properties, and impact strength of polystyrene (PS)/high‐density polyethylene (PE) blends was studied. It was found that location of SB copolymers in the blends is determined by the length of styrene blocks. The length of styrene blocks has similar effects on impact strength and linear viscoelastic properties of the blends. On the other hand, the correlation was not found between the effects of a number of blocks on impact strength and linear viscoelastic properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2303–2309, 2003     

Rheo-optical Fourier transform near-infrared spectroscopy of polydimethylsiloxane/polycarbonate block copolymers

A series of polydimethylsiloxane (PDMS)/polycarbonate (PC) block copolymers with varying compositions were investigated by simultaneous mechanical and Fourier transform near-infrared (FTNIR) spectroscopic (rheo-optical) measurements to study segmental orientation during elongation-to-break and cyclic elongation–recovery procedures. Depending on the composition and the block lengths of the copolymers, different orientational and recovery phenomena were observed for the hard (PC) and soft (PDMS) segments. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 1349–1357, 1998