Thermal and electrical properties of carbon nanotubes based polysulfone nanocomposites

Carbon nanotubes (CNTs)-reinforced polysulfone (PSU) nanocomposites were prepared through solution mixing of PSU and different weight percent of multi-walled carbon nanotubes (MWCNTs). Thermal properties of nanocomposites were characterized using thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA studies revealed an increase in thermal stability of the PSU/MWCNTs nanocomposites, which is due to the hindrance of the nanodispered carbon nanotubes to the thermal transfer in nanocomposites and also due to higher thermal stability of CNTs. Morphological properties of nanocomposites were characterized by high resolution transmission electron microscopy (HRTEM) and field emission scanning electron microscope (FESEM). The influence of CNTs loading on electrical properties of PSU/MWCNTs nanocomposites was studied by the measurement of AC and DC resistivity. Dielectric study of nanocomposites was carried out at different frequencies (10 Hz–1 MHz) by using LCR meter. An increase in dielectric constant and dielectric loss was observed with increase in CNTs content, which is due to the interfacial polarization between conducting CNTs and PSU.     

Electrospin of polysulfone in N,N’-dimethyl acetamide solutions

Nanofibers of polysulfone (PSU) were prepared by electro-spinning from 10∼20 wt.% PSU solutions in N,N’-dimethyl acetamide (DMAc) mixed with 0.0∼0.1 wt.% LiCl. With increasing PSU concentration, the morphology of fibers electrospun were bead, mixture of bead-fiber and fiber, and smooth fibers when PSU concentration was 10, 12–15, and 18–20 wt.%, respectively. The bead sizes decreased and fiber diameters increased as PSU concentration was increased. The fiber diameter decreased with increases of the LiCl concentration and the distance from spinneret to collection plate. The fiber diameter also decreased with decreasing solution feeding rate. The fiber diameter distribution electrospun from 20 wt.% PSU solutions was much broader than those electrospun from 18 wt.% PSU solution. For 18 wt.% PSU solution, the average fiber diameter (AFD) decreased when the applied voltage V was increased from 7 to 12 kV. However, for 20 wt.% PSU solutions, the AFD increased when V was increased from 7 to 12 kV. The different morphology of fibers electrospun from 18 and 20 wt.% PSU solutions was attributed to the much higher viscosity of 20 wt.% PSU solution than 18 wt.% PSU solution.     

The Nucleating Effect of Montmorillonite on Crystallization of PET/Montmorillonite Nanocomposite

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites were prepared by solution intercalation method. The clay was organo-modified with intercalation agent of cetyltrimetylammonium chloride (CMC). XRD showed that the layers of MMT were intercalated by CMC. Four nanocomposites with organoclay contents of 1, 5, 10, and 15 wt% were prepared by solution blending. XRD showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay. The nucleating effect of organoclay is investigated using differential scanning calorimetry (DSC) analysis. Clay behaves as a nucleating agent and enhances the crystallization rate of PET. Maximum enhancement in crystallization rate for the nanocomposites was observed in blends containing ca. 10 wt% of clay in the range of 1–15 wt%. According to transmission electron microscopy (TEM), the organoclay particle was highly dispersed in the PET matrix without a large agglomeration of particles for low organoclay content (5 wt%). Agglomerated structure did form in the PET matrix at 15 wt% organoclay content.     

Synthesis and characterization of poly(ethylene terephthalate) nanocomposites with organoclay

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites were prepared by solution intercalation method. The clay was organo‐modified with the intercalation agent cetylpyridinium chloride (CPC). Wide‐angle X‐ray diffraction (XRD) showed that the layers of MMT were intercalated by CPC. Four nanocomposites with organoclay contents of 1, 5, 10, and 15 wt % were prepared by solution blending. XRD showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay present. According to the results of differential scanning calorimetry (DSC) analysis, clay behaves as a nucleating agent and enhances the crystallization rate of PET. The maximum enhancement of crystallization rate for the nanocomposites was observed in those containing about 10 wt % organoclay within the studied range of 1–15 wt %. From thermogravimetric analysis (TGA), we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–15 wt % organoclay. These nanocomposites showed high levels of dispersion without agglomeration of particles at low organoclay content (5 wt %). An agglomerated structure did form in the PET matrix at 15 wt % organoclay. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 140–145, 2004     

Nanocomposites of poly(trimethylene terephthalate) with organoclay

Two different kinds of clay were organomodified with cetylpyridinium chloride (CPC) as an intercalation agent. Poly(trimethylene terephthalate) (PTT)/organoclay nanocomposites were prepared by the solution intercalation method. Wide‐angle X‐ray diffraction (WAXD) indicated that the layers of clay were intercalated by CPC and the interlayer spacing was a function of the cationic exchange capacity (CEC) of the clay: the higher the CEC, the larger the interlayer spacing is. The WAXD studies showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay. From the results of differential scanning calorimetry analysis it was found that clay behaves as a nucleating agent and enhances the crystallization rate of PTT. The maximum enhancement of the crystallization rate for the nanocomposites was observed in nanocomposites containing about 5 wt % organoclay with a range of 1–15 wt %. The thermal stability of the nanocomposites was enhanced by the addition of 1–10 wt % organoclay as found from thermogravimetric analysis. The thermal stability of the PTT/organoclay nanocomposites was related to the organoclay content and the dispersion in the PTT matrix. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3315–3322, 2003     

Characteristics of polystyrene/organoclay nanocomposites prepared by in‐situ polymerization with macroazoinitiator containing poly(dimethylsiloxane) segment

Polystyrene (PS)/organoclay nanocomposites were prepared by the in situ polymerization of styrene in the presence of organoclay with macroazoinitiator (MAI), composed of repeated sequences of poly(dimethylsiloxane) (PDMS) and azo groups. The X‐ray diffraction patterns and the morphology observed with a transmission electron microscope showed that the dispersion of organoclay in polymer matrix improved as the content of the PDMS segment in the nanocomposite increased. However, negative effects on the rise of glass transition temperatures and the thermal resistance of nanocomposite, measured by differential scanning calorimetry and thermogravimetry, at a high content of the PDMS segment, suggested that organoclay lay preferentially in the PDMS domain. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 2841–2847, 2006     

Lipase Catalyzed Synthesis of Poly(ε-Caprolactone)−Poly(Dimethylsiloxane)−Poly(ε-Caprolactone) Triblock Copolymers

Immobilized lipase B from Candida antarctica was used to synthesize copolymers of poly(ε-caprolactone) (PCL) with α,ω-(dihydroxy alkyl) terminated poly(dimethylsiloxane) (PDMS). The reactions were carried out in toluene with a 1:2 w/v ratio of the monomers to solvent at 70 oC. The PCL−PDMS−PCL triblock copolymer composition was varied by changing the feed ratio of the reactants [CL]/[PDMS] (80:20; 60:40; 40:60; 20:80 w/w, respectively). The enzymatically synthesized copolymers were characterized by GPC, FTIR, TGA, DSC and XRD. The successful synthesis of the copolymers was confirmed by the appearance of a single peak in all of the respective GPC chromatograms. An increased feed ratio of [CL]/[PDMS] produced an increase in the number-average molecular weight (M_n) of the copolymers from 4,400 g mol⁻¹ (20:80 w/w of [CL]/[PDMS]) to 13,950 g mol⁻¹ (80:20 w/w of [CL]/[PDMS]). The copolymers were shown by DSC and XRD to be semi-crystalline and the degree of crystallinity increased with an increase in the [CL]/[PDMS] feed ratio. The crystal structure in the copolymers was analogous to that of the PCL homopolymer. In enzymatic polymerization the recovery and reuse of the enzyme is highly desirable. When the lipase was recovered and reused for the copolymerization, higher molecular weight copolymers were obtained upon a second use. This appears to be due to an increased activity of the immobilized lipase following an opening up of the acrylic resin matrix in the organic medium. This improvement was not maintained for subsequent recycling of the lipase principally due to the disintegration of the acrylic resin matrix.     

Preparation of poly(lactic acid)/poly(ethylene glycol)/organoclay nanocomposites by melt compounding

Poly(lactic acid) (PLA)/organoclay nanocomposites were prepared by melt compounding in a co‐rotating twin screw extruder. Two types of commercialized organoclay (dimethyl benzyl stearyl ammonium ion and dimethyl distearyl ammonium ion intercalated between clay platelets named as Clay A and Clay B, respectively) and two grades of poly(ethylene glycol) (PEG) with different molecular weight (M_w = 2,000 and 300,000–500,000 named as PEG2k and PEG500k, respectively) were used in this study. The Young's modulus improved by the addition of organoclay to PLA matrix. The Young's modulus decreased with the addition of PEG to PLA/organoclay nanocomposites. The tensile strength and elongation of PLA/Clay B nanocomposites increased with the addition of PEG2k. The effect of the addition of PEG on d‐spacing of PLA/organoclay nanocomposites is dependent upon the kind of organoclay. The sizes of clay agglomerations in PLA/PEG/organoclay nanocomposites are larger than those of PLA/organoclay ones in the same organoclay. Addition of PEG to PLA/organoclay nanocomposites during melt compounding will not be useful for the preparation of PLA/organoclay having fully exfoliated clay platelets. The shear thinning properties of the nanocomposites are independent of the addition of PEG. On the whole, PEG2k is good plasticizer for PLA/organoclay nanocomposites. POLYM. COMPOS. 27:256–263, 2006. © 2006 Society of Plastics Engineers     

Silicate and zirconium phosphate modified Nafion/PTFE composite membranes for high temperature PEMFC

The PEMFC performance of MEAs prepared from Nafion-212 (thickness 50 μm, Du Pont Co), porous poly(tetrafluoro ethylene) (PTFE, thickness 15 ~ 18 μm) film reinforced Nafion (NF, thickness 20 ± 2 μm), silicate hybridized NF (NF-Si, thickness 21 ± 2 μm), and zirconium phosphate hybridized NF (NF-Zr, thickness 21 ± 2 μm) membranes were investigated at 110 °C/ 51.7% RH, 120 °C/ 38.2% RH, and 130 °C/ 28.6% RH. We show PEMFC performances of these MEAs decrease in the sequence of: NF-Zr> NF-Si> NF> Nafion-212. The NF, NF-Si, and NF-Zr membranes have lower membrane thickness and lower Nafion content and require less water for proton transport than Nafion-212 at temperatures above 110 °C, and thus have higher conductivity and better PEMFC performance than Nafion-212. Incorporating silicate and zirconium phosphate into NF membranes enhances water retention of membranes at temperatures above 110 °C and improves PEMFC performances. Besides enhancing water retention, incorporating zirconium phosphate into membranes also provides more routes for proton transport via H⁺ exchange between H₃ ⁺O and HPO₄-Zr- and between H₂ ⁺PO₄-Zr- and HPO₄-Zr-. Thus NF-Zr has a higher conductivity and better PEMFC performance than NF and NF-Si.     

γ Irradiation effects on optical,thermal, and mechanical properties of polysulfone/MWCNT nanocomposites in argon atmosphere

Polymer‐based composites find use in many nuclear and space application for their ease of fabrication, tailor made properties and light weight. Certain polymers like PTFE, unfilled polyesters and polyamides are prone to degradation in presence of high energy radiation while polymers like epoxies, polyimides, and poly‐ether ether ketone have good stability to ionizing radiation. Incorporation of fillers like carbon nanotubes (CNTs) is likely to improve the radiation resistance of the polymers. In this work, polysulfone (PSU)‐based nanocomposites were fabricated using multiwalled carbon nanotube (MWCNT) by solution mixing process. The morphology of the PSU/ MWCNT nanocomposites films were studied using Field Emission Scanning Electron Microscopy (FESEM). The prepared films were subjected to γ radiation in an argon environment (to avoid the effect of air/oxygen). Different techniques were used to understand the radiation‐induced changes. Gel Permeation Chromatography (GPC) traces of neat PSU before and after exposure to radiation shows a decrease in molecular weight. Infrared spectroscopy shows changes in chemical structure. Differential Scanning Calorimetry (DSC) thermograms reveal dose‐related changes. For neat PSU, a decrease in T_g was observed with increase in dose. For PSU/ MWCNT nanocomposites, the increase in MWCNT content and dose (up to 1.5 MGy) increased the T_g. Thermo Gravimetric Analysis (TGA) showed a marginal decrease in thermal stability for pristine PSU as well as PSU/MWCNT nanocomposites with irradiation. Tensile strength increased with increasing MWCNT content but decreased with dose. Elongation at break decreased with MWCNT content as well as radiation dose. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42017.     

Synthesis and properties of BCDA‐based polyimide–clay nanocomposites

Bicyclo[2.2.2]oct‐7‐ene‐2,3,5,6‐tetracarboxylic dianhydride (BCDA)‐based polyimide–clay nanocomposites were prepared from their precursor, namely polyamic acid, by a solution‐casting method. The organoclay was prepared by treating sodium montmorillonite (Kunipia F) clay with dodecyltrimethylammonium bromide at 80 °C. Polyamic acid solutions containing various weight percentages of organoclay were prepared from 4,4′‐(4,4′‐isopropylidenediphenyl‐1,1′‐diyldioxy)‐dianiline and BCDA in N‐methyl‐2‐pyrrolidone containing dispersed particles of organoclay at 20 °C. These solutions were cast on a glass plate using a Doctor's blade and then heated subsequently to obtain nanocomposite films. The nanocomposites were characterized using Fourier transform infrared spectroscopy, differential scanning calorimetry, thermal mechanical analysis, dynamic mechanical analysis, polarizing microscopy, scanning electron microscopy, transmission electron microscopy, wide‐angle X‐ray diffraction (WAXD) and thermogravimetric analysis. The glass transition temperature of the nanocomposites was found to be higher than that of pristine polymer. The coefficient of thermal expansion of the nanocomposites decreased with increasing organoclay content. WAXD studies indicated that the extent of silicate layer separation in the nanocomposite films depended upon the organoclay content. Tensile strength and modulus of the nanocomposite containing 1% organoclay were significantly higher when compared to pristine polymer and other nanocomposites. The thermal stability of the nanocomposites was found to be higher than that of pristine polymer in air and nitrogen atmosphere. Copyright © 2007 Society of Chemical Industry     

Organoclay Filled Natural Rubber Nanocomposites: The Effects of Filler Loading

Organoclay filled natural rubber (NR) nanocomposites were prepared using a laboratory two-roll mill. The effect of organoclay loading up to 10 phr was studied. The vulcanized nanocomposites were subjected to mechanical, thermal, and swelling tests. The results indicated that the tensile strength and elongation at break reached optimum at 4 phr of organoclay loading, and the incorporation of organoclay increased the tensile modulus and hardness of NR nanocomposites. The thermal degradation was shifted to a higher temperature and the weight loss decreased with incorporation of organoclay. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) were employed to characterize the microstructure of NR nanocomposites. Results from TEM and XRD show the formation of intercalated and exfoliated individual silicate layers of organoclay filled NR nanocomposites particularly at low filler loading (< 4 phr).     

Hydrophilization of silicone–urea copolymer surfaces by UV/ozone: Influence of PDMS molecular weight on surface oxidation and hydrophobic recovery

Hydrophilization of polydimethylsiloxane–urea copolymer (PSU) surfaces and the extent of hydrophobic recovery were investigated as a function of; (i) UV/ozone (UV/O) exposure time, (ii) the aging period after UV/O exposure, (iii) sample preparation method, and (iv) polydimethylsiloxane (PDMS) soft segment molecular weight of the copolymer (1500, 3000 and 11,000 g/mol). All copolymers had a constant urea hard segment content of 15% by weight. Samples were prepared by three different methods, which were; solution casting, spin-coating and electrospinning. XPS spectra clearly showed transformation of PDMS into SiO₂ and sub-oxides, which increased gradually with increasing UV/O exposure time. XPS and ATR-FTIR measurements also revealed that the copolymer based on PDMS-11000 displayed the highest amount of SiO₂ formation and overall surface modification. Static water contact angle values of the spincoated silicone–urea copolymer films decreased significantly from 110° to 43° after 3 h of UV/O exposure. Interestingly, the hydrophobicity of the electrospun fibers was retained under similar UV/O exposure conditions, most probably due to the preserved surface roughness. Hydrophobic recovery was evaluated after 2 months of storage at ambient conditions. The slowest recovery was observed for spin-coated copolymer film based on PDMS-11000, due to higher amount of surface oxidation and formation of a thicker SiO₂ barrier layer.     

Synthesis and Characterization of Aromatic–Aliphatic Polyamide Nanocomposite Films Incorporating a Thermally Stable Organoclay

Nanocomposites were synthesized from reactive thermally stable montmorillonite and aromatic–aliphatic polyamide obtained from 4-aminophenyl sulfone and sebacoyl chloride. Carbonyl chloride terminal chain ends were generated using 1% extra sebacoyl chloride that could interact chemically with the organoclay. The distribution of clay in the nanocomposites was investigated by XRD, SEM, and TEM. Mechanical and thermal properties of these materials were monitored using tensile testing, TGA, and DSC. The results revealed delaminated and intercalated nanostructures leading to improved tensile strength and modulus up to 6 wt% addition of organoclay. The elongation at break and toughness of the nanocomposites decreased with increasing clay contents. The nanocomposites were thermally stable in the range 400–450 °C. The glass transition temperature increased relative to the neat polyamide due to the interfacial interactions between the two phases. Water uptake of the hybrids decreased upon the addition of organoclay depicting reduced permeability.     

Effects of different preparation methods on the properties of poly[ethylene‐co‐(vinyl acetate)]/(Standard Malaysian natural rubber)/organoclay nanocomposites

Poly[ethylene‐co‐(vinyl acetate)] (EVA)/(Standard Malaysian natural rubber) (SMR L)/organoclay nanocomposites were prepared by using melt intercalation and solution blending methods. In both preparation methods, the EVA: (SMR L) ratio was prefixed at 50:50, while the organoclay loading was varied from 0 to 10 phr. The effects of two different processing routes and organoclay loading on the morphology, tensile, properties thermal properties, and flammability of the nanocomposites were studied. X‐ray diffraction results and transmission electron microscopy images proved that solution blending promotes better dispersion of organoclay than melt intercalation. Thus, the nanocomposites prepared by the solution‐blending method exhibited higher values of tensile strength, stress at 100% elongation (M100), and thermal stability. The M100 value and thermal stability improved proportionally with the increase of organoclay content, owing to the demobilizing effect and the barrier properties of the organoclay. The optimum tensile strength value was achieved at a 2‐phr organoclay loading. Further increases in loading decreased the strength of the nanocomposites. Tensile fracture surfaces of the nanocomposites prepared by both methods showed different fracture behavior, as evidenced by scanning electron microscopy images. Flammability decreased when the organoclay loading increased for the nanocomposites prepared by both methods. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Effect of clay content and clay/surfactant on the mechanical, thermal and barrier properties of polystyrene/organoclay nanocomposites

In the present paper, three ammonium salts namely, tetraethylammonium bromide (TEAB), tetrabutylammonium bromide (TBAB), and cetyltrimethylammonium bromide (CTAB) were employed to prepare organoclay by cation exchange process. Polystyrene (PS) /clay nanocomposites were prepared by melt blending using commercial nanoclay and organoclays prepared using above mentioned salts. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis indicated that the modified clays were intercalated and/or exfoliated into the polystyrene matrix to a higher extent than the commercial nanoclay. Further, amongst the modified organoclays, TBAB modified clay showed maximum intercalation of clay layers and also exfoliation to some extent into the polystyrene matrix. TEM micrograph exhibited that TBAB modified clay had the best nanoscale dispersion with clay platelet thickness of ∼6–7 nm only. The mechanical properties of the nanocomposites such as tensile, flexural and izod impact strength were measured and analyzed in relation to their morphology. We observed a significant improvement in the mechanical properties of polystyrene/clay nanocomposites prepared with modified clays as compared to commercial organoclay, which followed the order as; PS/TBAB system > PS/CTAB system > PS/TEAB system. Thermogravimetric analysis (TGA) demonstrated that T₁₀, T₅₀ and Tmax were more in case of polystyrene nanocomposites prepared using modified organoclays than nanoclay [nanolin DK4] and maximum being in the case of PS/CTAB system. The results of Differential Scanning Calorimetry (DSC) confirmed that the glass transition temperature of all the nanocomposites was higher as compared to neat polystyrene. The nanocomposites having 2% of TBAB modified clay showed better oxygen barrier performance as compared to polystyrene.     

Synthesis of chain-extended organifier and properties of polyurethane/clay nanocomposites

Clay organifier with hydroxyl end-group and relatively high molecular weight was synthesized. The clay treated with the organifier was suspended in DMF and the dispersibility of organoclay in polyurethane matrix was enhanced by applying the sonication to the suspension of organoclay in DMF. The d-spacing of organoclay was found to be 2.29 nm compared to 1.18 nm of pristine montmorillonite. The polyurethane/clay nanocomposites formed an intercalated structure with some disorder and their d-spacings were about 2.6-2.7 nm. The barrier property, thermal stability and tensile properties significantly increased with increasing the dispersibility of organoclay. A 2.9-fold increase in tensile strength with 1 wt% of well-dispersed organoclay, a 41% decrease in oxygen permeability and a 1.7-fold increase in Young's modulus at 5 wt% of well-dispersed organoclay were achieved.     

Preparation of poly(ethylene terephthalate) nanocomposite fibers incorporating a thermally stable organoclay

Summary A series of poly(ethylene terephthalate) (PET) nanocomposites containing organically-modified mica (HB-Mica) were prepared by in-situ interlayer polymerization of dimethyl terephthalate and ethylene glycol. The PET nanocomposites, which contained organoclay loadings of 0 to 2 wt %, were melt-spun to produce monofilaments with various draw ratios. Some of the clay particles appeared well dispersed within the PET matrix, while others were found to form agglomerates with sizes greater than 20 nm. The addition of a small amount of organoclay was sufficient to improve the thermo-mechanical properties of the PET hybrid fibers. Both the thermal stability and the mechanical tensile properties increased with increasing clay content for draw ratios of 1–16.     

Dispersion polymerization of acrylamide with 2-acrylamide-2-methyl-1-propane sulfonate in aqueous solution of sodium sulfate

The copolymer of acrylamide (AM) and 2-acrylamide-2-methyl-propane sulfonate (AMPS) was synthesized through free radical dispersion polymerization in an aqueous solution of ammonium sulfate and poly(2-acrylamide-2-methyl-1-propane sulfonate) as a steric stabilizer. The average particle size of the copolymer ranged from 1.0 μm to 4.0 μm, and the molecular weight was 2.0 × 10⁶ ~ 7.0 × 10⁶ g mol⁻¹. The swelling property of the dispersion copolymer was studied by characterizing the apparent viscosity and particle size distribution. When the dispersion was diluted with salt aqueous solution in which the ammonium sulfate concentration kept equal with that of the original dispersion, particle size and particle size distribution of the diluted dispersion changed little, compared with that of the original dispersion. While diluted with deionized water, particle size and particle size distribution could expand several times. The effects of the AMPS/AM molar ratios, the molecular weight of stabilizer, and the initiation temperature were investigated. It was found that with the increase of the AMPS/AM ratios, the molecular weight of copolymers increased, and then decreased. The particle size and conversion of monomers increased. The stability of the copolymer dispersion increased with increasing the molecular weight of stabilizer for a fixed stabilizer concentration. With the increase of the initiation temperature, the molecular weight of copolymer increased at first and then decreased gradually, but the particle size and conversion increased. The optimum conditions for the stable AMPS/AM dispersion were as follows: the AMPS/AM molecular ratio was 15/85, the molecular weight of the PAMPS stabilizer 3.0 × 10⁵ ~ 4.0 × 10⁵, and the initiation temperature 50 °С, respectively.     

Processing and properties of modified polyamide 66-organoclay nanocomposites

Binary polyamide 66 nanocomposites containing 2 wt % organoclay, polyamide 66 blend containing 5 wt % impact modifier, and ternary polyamide 66 nanocomposites containing 2 wt % organoclay and 5 wt % impact modifier were prepared by melt compounding method. The effects of E-GMA and the types of the organoclays on the interaction between the organoclay and the polymer, dispersion of the organoclay, morphology, mechanical, flow, and thermal properties of the nanocomposites were investigated. Partial exfoliation and improved mechanical properties are observed for Cloisite® 15A and Cloisite® 25A nanocomposites. On the other hand, the organoclay was intercalated or in the form of tactoids in Cloisite® 30B nanocomposites. Components of the nanocomposites containing Cloisite® 15A and Cloisite® 25A were compounded in different addition orders. Mixing sequence of the components affected both the dispersion of the organoclay and the mechanical properties drastically. SEM analyses revealed that homogeneous dispersion of the organoclay results in a decrease in the domain sizes and promotes the improvements in the toughness of the materials. Melt viscosity was also found to have a profound effect on the dispersion of the organoclay according to MFI and XRD results. Crystallinity of the nanocomposites did not change significantly. It is only the type of the constituents and their addition order what dramatically influence the nanocomposite properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008