Observations on ozone treatment of excess sludge.

This work experimentally studied the effects of ozonation treatment on waste sludge. During the treatment process, various parameters characterizing sludge were investigated. A substantial reduction in the volume of sludge and the release of intracellular and extracellular materials were observed. With the increase of ozone dose, the settleability and water content of sludge improved obviously, but the filterability of sludge deteriorated drastically. In addition, the evolution of particle size was evaluated, which proved the breakup of sludge flocs and cells. There existed a threshold of ozone dose which was 0.04 gO(3)/gMLSS in this work. Above the threshold, the soluble chemical oxygen demand (SCOD), protein, carbohydrate, total nitrogen and total phosphorus in supernatant increased remarkably and the electron transport system (ETS) sludge activity decreased. Organic nitrogen and organic phosphorus occupied the main part of total nitrogen and total phosphorus in the supernatant.     

Biological sludge solubilisation for reduction of excess sludge production in wastewater treatment process.

A novel sludge disintegration system (JFE-SD system) was developed for the reduction of excess sludge production in wastewater treatment plants. Chemical and biological treatments were applied to disintegrate excess sludge. At the first step, to enhance biological disintegration, the sludge was pretreated with alkali. At the second step, the sludge was disintegrated by biological treatment. Many kinds of sludge degrading microorganisms integrated the sludge. The efficiency of the new sludge disintegration system was confirmed in a full-scale experiment. The JFE-SD system reduced excess sludge production by approximately 50% during the experimental period. The quality of effluent was kept at quite a good level. Economic analysis revealed that this system could significantly decrease the excess sludge treatment cost.     

Reduction of excess sludge production using mechanical disintegration devices.

The usability of mechanical disintegration techniques for the reduction of excess sludge production in the activated sludge process was investigated. Using three different disintegration devices (ultrasonic homogeniser, stirred media mill, high pressure homogeniser) and different operational parameters of the disintegration, the effect of mechanical disintegration on the excess sludge production and on the effluent quality was studied within a continuously operated, laboratory scale wastewater treatment system with pre-denitrification. Depending on the operational conditions and the disintegration device used, a reduction of excess sludge production of up to 70% was achieved. A combination of mechanical disintegration with a membrane bioreactor process with high sludge age is more energy effective concerning reduction of sludge production than with a conventional activated sludge process at lower sludge ages. Depending on the disintegration parameters, the disintegration has no, or only minor, negative effect on the soluble effluent COD and on the COD-removal capacity of the activated sludge process. Nitrogen-removal was slightly deteriorated by the disintegration, whereas the system used was not optimised for nitrogen removal before disintegration was implemented.     

Resource recovery from excess sludge by subcritical water combined with magnesium ammonium phosphate process.

The amount of excess sludge produced in municipal wastewater treatment plants in Japan is increasing every year as the urban population increases. Phosphorus in excess sludge could be a potential phosphorus resource since at present, phosphate rock is being exhausted all over the world. Every year, Japan imports large quantities of phosphorus from abroad but much is discharged as excess sludge. Therefore, the solubilization process, one method of recovering phosphorus from sludge, could be a promising solution. In this study, a subcritical water process, a new technology that solubilizes sludge under subcritical conditions, was applied before the phosphorus in sludge was recovered with the magnesium ammonium phosphate (MAP) process. As a result, the solubilization rate of excess sludge achieved approximately 80% and about 94-97% of the phosphorus could be recovered.     

臭氧氧化污泥工艺的剩余污泥零排放理论可行性研究

以臭氧氧化污泥工艺为模型,通过把曝气池产生的剩余污泥进行臭氧处理后,变成可生物降解的有机物,然后流回曝气池被微生物重新利用来实现污泥的零排放。从理论上研究了,只需要把H=3/(1+2S_e/S_a)倍的预计剩余污泥进行臭氧氧化处理,即把曝气池实际产生的剩余污泥进行臭氧处理,然后回流到曝气池进行生物降解,就可以实现剩余污泥零排放。臭氧氧化污泥工艺剩余污泥零排放的理论可行性,为剩余污泥零排放工艺的设计和运行提供理论支持。同时分析了许多成功的实例,进一步验证了理论。     

Oxidative and thermo-oxidative co-treatment with anaerobic digestion of excess municipal sludge.

The effect of oxidative and thermo-oxidative co-treatment of excess municipal sludge was investigated. A mixture of primary and waste activated sludge was anaerobically treated using two different configurations: i) two stages and ii) a single stage with recycling. Oxidative or thermo-oxidative co-treatment placed in between the reactor or in the recycle line was studied. A two-stage configuration with no co-treatment served as a control and resulted in 50.1% overall solids removal. Compared to the control, an increase in solids removal of 10.8 and 2.7% was observed when oxidative co-treatment was placed between reactors and in the recycle line respectively. When thermo-oxidative co-treatment was placed between the two stages or in the recycle line an increase in solids removal of 25.1 and 26.9% respectively was observed. The performances of the different configurations were also evaluated with parameters such as COD, TKN, ammonia, and fecal coliform concentration.     

Partial ozonation of activated sludge to reduce excess sludge, improve denitrification and control scumming and bulking.

Disposal of sewage sludge is forbidden and agricultural use of stabilized sludge will be banned in 2005 in Switzerland. The sludge has to be dewatered, dried, incinerated and the ashes disposed in landfills. These processes are cost intensive and lead also to the loss of valuable phosphate resources incorporated in the sludge ash. The implementation of processes that could reduce excess sludge production and recycle phosphate is therefore recommended. Partial ozonation of the return sludge of an activated sludge system reduces significantly excess sludge production, improves settling properties of the sludge and reduces bulking and scumming. The solubilized COD will also improve denitrification if the treated sludge is recycled to the anoxic zone. But ozonation will partly inhibit and kill nitrifiers and might therefore lead to a decrease of the effective solid retention time of the nitrifier, which reduces the safety of the nitrification. This paper discusses the effect of ozonation on sludge reduction, the operation stability of nitrification, improvement of denitrification and gives also an energy and cost evaluation.     

Organic matter release in low temperature thermal treatment of biological sludge for reduction of excess sludge production.

Thermal treatment applied in association with a biological system allows for a significant reduction in excess sludge production (approximately 50%). In general, heat treatment is described as a sludge disintegration technique. This paper offers a thorough study on the impact of heat treatment, at temperatures below 100 degrees C, on the solubilisation of the sludge COD and its biodegradability. Discontinuous heating experiments were performed on activated and digested sludge. At all temperatures tested the released COD for digested sludge was systematically higher than that for activated sludge (15 and 40%, respectively, at 95 degrees C for 40 min of contact time). For the first 30 min, a 1st order kinetic, with respect to the residual COD, was systematically found. In the range of 40-95 degrees C, digested sludge had a lower activation energy than activated sludge (26 kcal/mol compared to 70-160 kcal/mol). COD solubilisation is thus more positively influenced by temperature in the case of activated sludge. This may be due to the significant difference in the ratio of protein/carbohydrate in digested and activated sludge (1-5 and 0.2-0.7, respectively). The increase in the COD/TKN ratio in the solubilised fraction after thermal treatment of activated sludge suggests a preferential solubilisation of proteins over carbohydrates. Respirometric tests performed on the solubilised COD showed that whatever the sludge origin, only 40-50% of released COD is biodegradable at a conventional hydraulic retention time (i.e., 24 h). Hence, heat treatment would act more through organic matter solubilisation rather than by a biodegradability increase.     

Minimisation of excess sludge production in a WWTP by coupling thermal hydrolysis and rapid anaerobic digestion.

In many cases, reducing sludge production could be the solution for wastewater treatment plants (WWTP) that here difficulty evacuating the residuals of wastewater treatment. The aim of this study was to test the possibility of minimising the excess sludge production by coupling a thermal hydrolysis stage and an anaerobic digestion with a very short HRT. The tests were carried out on a 2,500 p.e. pilot plant installed on a recycling loop between the clarifier and the actived sludge basin. The line equipped with the full scale pilot plant produced 38% TSS less than the control line during a 10 week period. Moreover, the rapid anaerobic digestion removed, on average, more than 50% of the total COD load with a hydraulic retention time (HRT) of 3 days. Lastly, the dryness of the remaining excess sludge, sanitised by the thermal hydrolysis, was more than 35% with an industrial centrifuge. This combination of thermal hydrolysis and rapid anaerobic digestion equally permits a significant gain of compactness compared to traditional anaerobic digesters.     

低浓度剩余活性污泥涡凹气浮浓缩工艺研究

采用CAF5型涡凹气浮对低浓度剩余活性污泥浓缩进行了试验研究,结果表明:絮凝剂采用FO4440SH,最佳投加量为1kg/tDS,表面活性剂采用1227,最佳投加量0.2kg/tDS,最佳固体负荷为230kgMLSS/(m3·d),最佳水力负荷为90m3/(m2·d),出水SS为200~250mg/L,在浓缩过程中污泥中的磷不会释放。     

Disinfection kinetics of pathogens in physicochemical sludge treated with ammonia.

Ammonia is a disinfectant which can diffuse through the membrane of highly resistant structures like helminth ova. Thus, it can be considered an alternative disinfectant of wastewater sludge with high pathogenic content. In this study, the kinetic parameters of the Hom model were used to describe the inactivation with ammonia of faecal coliforms, Salmonella spp. and viable helminth ova. These were obtained in processes considering the addition of ammonia alone as well as for ammonia combined with an increase in temperature. The sludge was sampled from a municipal wastewater treatment plant using an APT (Advanced Primary Treatment) or CEP (Chemical Enhanced Primary) process. With 20% w/w of ammonia, 7 logs of faecal coliforms, 6 logs of Salmonella spp., and 83% of viable helminth ova were reduced in 2 hours contact time. To eliminate 100% of the helminth ova from samples having 88-132 ova/g TS it was needed to combine 20% of ammonia with 50 degrees C. The analysis of parameters k, n and m indicate higher resistance to inactivation of helminth ova compared to bacteria and a better performance of the ammonia process than lime stabilization to inactivate microorganisms. In addition, ammonia increased the agricultural value of the biosolids produced.     

低强度超声场促进剩余污泥好氧消化

为了提高剩余污泥好氧消化效率,在消化过程中对剩余污泥进行超声辐射,声强为0.53 W/cm2,频率28 kHz,分别选用0.045 W/mL、0.09 W/mL两个功率密度,每次超声辐射时间20 min或10 min,辐射频次选用4次或2次,组成4个组合.研究表明,未经超声处理的污泥在消化第17天达到稳定,而经超声作用的污泥消化稳定时间较前者提前3～7 d.在相同好氧消化时间内,经超声波处理后污泥能获得更高的有机物降解率.同时对超声波促进污泥好氧消化工艺进行了工程经济评价.     

Application of hydrothermal reaction for excess sludge reuse as carbon sources in biological phosphorus removal.

An application of hydrothermal reaction was investigated to reuse excess sludge as carbon sources for enhancement of biological phosphorus removal. Under the tested conditions, solubilization of treated excess sludge did not present much variation, sustaining around 65%, except the results obtained at 400 degrees C. Biodegradability of excess sludge was improved through its content change by the reaction, without much reduction of carbon contents even in 7 min. From the results of respirometric test, readily biodegradable substrate was found at 300 degrees C. Then its portion of reaction products increased with increasing reaction temperature. In the readily biodegradable substrate, acetic and propionic acid, which are useful carbon sources for phosphorus accumulating microorganism under anaerobic condition, increased with increasing reaction temperature. Hydrothermal reaction might be accepted as suitable pretreatment method to treat excess sludge prior to biological treatment process. This technology also secures excess sludge reuse, enhancing biological phosphorus removal and improvement of biological treatment process.     

Biological wastewater treatment by a bioreactor with repeated coupling of aerobes and anaerobes aiming at on-site reduction of excess sludge.

Activated sludge has been widely used in wastewater treatment throughout the world. However, the biggest disadvantage of this method is the by-production of excess sludge in a large amount, resulting in difficulties in operation and high costs for wastewater treatment. Technological innovations for wastewater treatment capable of reducing excess sludge have thus become research topics of interest in recent years. In our present research, we developed a new biological wastewater treatment process by repeated coupling of aerobes and anaerobes (rCAA) to reduce the excess sludge during the treatment of wastewater. During 460-day continuous running, COD (300-700 mg/L) and TOC (100-350 mg/L) were effectively removed, of which the removal rate was above 80 and 90%, respectively. SS in the effluent was 13 mg/L on average in the rCAA bioreactor without a settling tank. The on-site reduction of the excess sludge in the rCAA might be contributed by several mechanisms. The degradation of the grown aerobes after moving into the anaerobic regions was considered to be one of the most important factors. Besides, the repeatedly coupling of aerobes and anaerobes could also result in a complex microbial community with more metazoans and decoupling of the microbial anabolism and catabolism.     

Membrane separation of indigenous noroviruses from sewage sludge and treated wastewater.

In this study, feasibility of membrane separation for the removal of indigenous noroviruses (NVs) is evaluated. The indigenous NV gene was never detected from ultrafiltration (UF) permeates of sewage sludge and treated wastewater. Indigenous NV gene was also not detected from permeates of sewage sludge and treated wastewater by microfiltration (MF) with a pore size of 0.1 microm (MF0.1). Even though the pore size of MF (0.1 microm) was much larger than the diameter of virus particle (approximately 30-40nm), more than 4-log10 reduction value (LRV) at maximum was achieved by membrane separation with MF0.1. NV genes were often detected from permeates of sewage sludge and treated wastewater by MF with a pore size of 0.45 microm (MF0.45), although the maximum log10 reduction values were more than 3.59 for sewage sludge and more than 2.90 for treated wastewater. It is important to verify factors determining the removal efficiency of viruses with MF membranes.     

剩余污泥减量化技术研究进展与发展趋势

按照物理、化学、生物及组合工艺的分类对污泥减量技术的研究发展状况进行了分析,并 通过污水处理效果来评价各污泥减量工艺。总结出污泥减量化的两个发展趋势:通过调整反应器和 工艺参数实现在污泥产生过程中减少污泥产量;在污泥回流过程中通过细胞溶解实现在污泥产生后 减少污泥外排量。     

Application of vibration milling for advanced wastewater treatment and excess sludge reduction

As a new sludge reduction technology with a phosphorus removal mechanism, a vibration milling technology that uses iron balls have been applied to the wastewater treatment process. Three anaerobic-aerobic cyclic activated sludge processes: one without sludge disintegration; one disintegrated sludge by ozonation; and the other disintegrated sludge with the vibrating ball mill were compared. Ozonation achieved the best sludge reduction performance, but milling had the best phosphorus removal. This is because iron was mixed into the wastewater treatment tank due to abrasion of the iron balls, leading to settling of iron phosphates. Thus, the simple means of using iron balls as the medium in a vibrating ball mill can achieve both a sludge reduction of half and excellent phosphorus removal. Material balances in the processes were calculated and it was found that carbon components in disintegrated sludge were more resistant to biological treatment than nitrogen.     

Operation of a new sewage treatment process with technologies of excess sludge reduction and phosphorus recovery.

This paper shows the potential application of a new sewage treatment process with technologies of excess sludge reduction and phosphorus recovery. The process incorporated ozonation for excess sludge reduction and crystallisation process for phosphorus recovery to a conventional anaerobic/oxic (A/O) phosphorus removal process. A lab-scale continuous operation experiment was conducted with the ratio of sludge flow rate to ozonation tank of 1.1% of sewage inflow under 30 to 40 mgO3/gSS of ozone consumption and with sludge wasting ratio of 0.34% (one-fifth of a conventional A/O process). Throughout the operational experiment, a 60% reduction of excess sludge production was achieved in the new process. A biomass concentration of 2300 mg/L was maintained, and the accumulation of inactive biomass was not observed. The new process was estimated to give a phosphorus recovery degree of more than 70% as an advantage of excess sludge reduction. The slight increase in effluent COD was observed, but the process performance was maintained at a satisfactory level. These facts demonstrate an effectiveness of the new process for excess sludge reduction as well as for phosphorus recovery.     

Long-term effects of the ozonation of the sludge recycling stream on excess sludge reduction and biomass activity at full-scale

This paper presents a full-scale experience of sludge minimization by means of short contact time ozonation in a wastewater treatment plant (WWTP) mainly fed on textile wastewater. The WWTP performance over a 3-year operational data series was analysed and compared with a two-year operation with sludge ozonation. Lab-scale respirometric tests were also performed to characterize biomass activity upstream and downstream of the ozone contact reactor. Results suggest that sludge ozonation: (1) is capable of decreasing excess sludge production by 17%; (2) partially decreases both N removal, by lowering the denitrification capacity, and P removal, by reducing biomass synthesis; (3) increases the decay rate from the typical value of 0.62 d(-1) to 1.3 d(-1); (4) decreases the heterotrophic growth yield from the typical value of 0.67 to 0.58 gCOD/gCOD.     

城市污水处理厂剩余污泥热值估算方法研究

污水处理厂剩余污泥所具有的热值是衡量其能量利用价值的重要指标。目前的热值分析方法检测步骤繁琐、成本高,在污水处理厂的实际应用中有一定的困难。以北京市5座污水处理厂的剩余污泥为研究对象,通过测量污泥样品的挥发性固体(VS)与总固体(TS)含量和污泥的热值,发现污泥的VS/TS与污泥热值具有良好的线性关系,由此确定出估算污泥热值的计算公式。并采用多座污水处理厂的污泥数据对公式的适用性进行验证。对比分析表明,该公式能较准确地估算污泥热值,且其操作和所需仪器设备更为简单,能够根据污水处理厂日常对VS和TS的分析值快速估算污泥的热值。