Synthesis, characterization and catalytic applications of mesoporous γ-alumina from boehmite sol

In this study, boehmite sols were used as aluminum precursors for preparing mesoporous alumina (MA) having crystalline framework walls in the presence of non-ionic surfactants as structure directing agents. Nitrogen physisorption showed that aluminas prepared in this way displayed very rich porosities with large mesopores, and both the pore volumes and the pore sizes increased with the surfactant concentration. The improved textural parameters in the samples should be attributed to the three-dimensional interconnected scaffold-like channels, which were formed by randomly ordered stacking and condensing of rigid boehmite nanoparticles with the aid of the surfactant. TEM observations revealed that the precursor morphology had an important effect on the textural properties of the mesoporous alumina. The sample with a corrugated platelet-like morphology exhibited a large surface area of 463 m²/g, which was reduced to 81 m²/g after calcination at 1200 °C, indicating a strong resistance to sintering. This material, with its improved textural properties, crystalline framework walls and high thermal stability, not only could increase the dispersion of the active catalytic species, but also could enhance the diffusion efficiency and mass transfer of reactant molecules when employed as catalyst supports. As examples, our MA samples demonstrated a remarkable enhancement in the catalytic performances for both reactions of SO₂ catalytic reduction by CO and catalytic combustion of methane.     

Fischer–Tropsch synthesis on monolithic catalysts of different materials

Monolithic structures made of cordierite, γ-Al₂O₃ and steel have been prepared as catalysts and tested for Fischer–Tropsch activity. The monoliths made of cordierite and steel were washcoated with a 20 wt.% Co–1 wt.% Re/γ-Al₂O₃ Fischer–Tropsch catalyst whereas the γ-Al₂O₃ monoliths were made by direct impregnation with an aqueous solution of the Co and Re salts resulting in a loading of 12 wt.% Co and 0.5 wt.% Re. The activity and selectivity of the different monoliths were compared with the corresponding powder catalysts.

Higher washcoat loadings resulted in decreased C₅₊ selectivity and olefin/paraffin ratios due to increased transport limitations. The impregnated γ-Al₂O₃ monoliths also showed similar C₅₊ selectivities as powder catalysts of small particle size (38–53 μm). Lower activities were observed with the steel monoliths probably due to experimental problems.     

过渡金属Ni对Pd/Al_2O_3催化剂甲烷催化燃烧性能的影响

考察过渡金属Ni对Pd/Al_2O_3催化剂甲烷催化燃烧活性的影响以及过渡金属负载量及循环条件对甲烷降解性能的影响,采用扫描电镜、N_2吸附-脱附以及H_2程序升温还原技术对催化剂进行表征。结果表明,过渡金属Ni的添加对催化剂在(375~475)℃下的甲烷催化燃烧活性产生影响。催化剂经多次重复使用后,催化燃烧活性提高。分析原因为经过渡金属Ni改性后,可与载体形成NiAl_2O_4尖晶石,促进活性组分形成较小晶粒,并改善活性组分分散度,提高催化剂催化活性。     

Interaction between Pt and MoO3 dispersed over alumina

Pt–xMo/γ-Al₂O₃ catalysts of different molybdenum loading (2–20 wt.%) and with 1 wt.% of platinum were prepared by successive wet impregnation after intermediate calcination. The structure, morphology and surface were characterized by various methods. The DRS results indicate the presence of octahedral Mo⁶⁺ and tetrahedral Mo⁶⁺ phases. It also evidences the presence of polymeric MoO_x species, responsible for the formation of a well dispersed surface sublayer and bulk MoO₃ crystalline phase. XPS results after reduction and passivation of the 1Pt and 1Pt2Mo revealed the presence of residual chlorine, in the form of surface species such as [Pt(OH)_xCl_y]_s and [PtO_xCl_y]_sfavoring the formation of well dispersed platinum particles. The TPD and FTIR results are consistent with the existence of new active sites of Pt in the presence of molybdenum loading. For low Mo content there is a H₂ spillover effect. These results confirm the decoration model of Pt encapsulation by partially reduced Mo species as well as H₂ storage and backspillover due to the generation of a bronze compound.     

Impact of copper on the performance and sulfur tolerance of barium-based NOx storage-reduction catalysts

The presence of sulfur in automotive exhaust is known to be detrimental to lean-NO_x traps as SO₂ is oxidized to SO₃ that competes with NO₂ for sites on the trap and is difficult to remove. In this study the effect of adding Cu to the prototypical Pt–BaO/γ-Al₂O₃ formulation on the system's tolerance for sulfur was investigated. It was found that in the absence of sulfur, Cu decreases the performance in terms of both NO_x storage capacity and reduction of NO_x to N₂ during regeneration. In the presence of SO₂, Cu provides a significant improvement in sulfur tolerance so that, after sulfur exposure, the storage capacity of the Cu-modified material can exceed that of the baseline material. The sulfur tolerance afforded by Cu is attributed to a moderation in the activity for SO₂ oxidation resulting from the formation of a Pt–Cu bimetallic phase. The propensity for NO oxidation is also modified, but to a lesser effect. Evidence for the bimetallic phase is provided by temperature-programmed reduction (TPR) and electron microscopy. The impact of SO₂ on the Cu-modified material is greater during the regenerative reduction cycle. In this case, the results suggest that sulfur blocks Pt and possibly Cu sites and that the sulfur is not removed by oxidation during the subsequent storage cycle. Hence, activity lost during the reduction cycle is not restored. In contrast, sulfur that blocks Pt sites on the baseline material during the reduction cycle is subsequently oxidized and desorbs from the Pt, restoring the activity. However, some of the resulting SO₃ reacts with the BaO to form BaSO₄, and there is a partial loss of storage capacity.     

Catalytic oxidation of naphthalene using a Pt/Al2O3 catalyst

Polycylic aromatic hydrocarbons (PAHs) are listed as carcinogenic and mutagenic priority pollutants, belonging to the environmental endocrine disrupters. Most PAHs in the environment stem from the atmospheric deposition and diesel emission. Consequently, the elimination of PAHs in the off-gases is one of the priority and emerging challenges. Catalytic oxidation has been widely used in the destruction of organic compounds due to its high efficiency (or conversion of reactants), its economic benefits and good applicability.

This study investigates the application of the catalytic oxidation using Pt/γ-Al₂O₃ catalysts to decompose PAHs and taking naphthalene (the simplest and least toxic PAH) as a target compound. It studies the relationships between conversion, operating parameters and relevant factors such as treatment temperatures, catalyst sizes and space velocities. Also, a related reaction kinetic expression is proposed to provide a simplified expression of the relevant kinetic parameters.

The results indicate that the Pt/γ-Al₂O₃ catalyst used accelerates the reaction rate of the decomposition of naphthalene and decreases the reaction temperature. A high conversion (over 95%) can be achieved at a moderate reaction temperature of 480 K and space velocity below 35,000 h⁻¹. Non-catalytic (thermal) oxidation achieves the same conversion at a temperature beyond 1000 K. The results also indicate that Rideal–Eley mechanism and Arrhenius equation can be reasonably applied to describe the data by using the pseudo-first-order reaction kinetic equation with activation energy of 149.97 kJ/mol and frequency factor equal to 3.26 × 10¹⁷ s⁻¹.     

Potentialities and limitations of lean de-NOx catalysts in reducing automotive exhaust emissions

The performance of Pt–γ-Al₂O₃ and CuZSM5 de-NO_x catalysts was evaluated at the exhaust of a lean-burn gasoline engine. It is shown that durability for zeolite catalysts and N₂O formation for Pt catalysts are the main limitations which have to be still overcome to successfully apply the lean de-NO_x technology.     

Performance and characterization of Ru/Al2O3 and Ru/SiO2 catalysts modified with Mn for Fischer–Tropsch synthesis

Mn effect and characterization on γ-Al₂O₃-, -Al₂O₃- and SiO₂-supported Ru catalysts were investigated for Fischer–Tropsch synthesis under pressurized conditions. In the slurry phase Fischer–Tropsch reaction, γ-Al₂O₃ catalysts showed higher performance on CO conversion and C₅⁺ selectivity than -Al₂O₃ and SiO₂ catalysts. Moreover, Ru/Mn/γ-Al₂O₃ exhibited high resistance to catalyst deactivation and other catalysts were deactivated during the reaction. From characterization results on XRD, TPR, TEM, XPS and pore distribution, Ru particles were clearly observed over the catalysts, and γ-Al₂O₃ catalysts showed a moderate pore and particle size such as 8 nm, where -Al₂O₃ and SiO₂ showed highly dispersed ruthenium particles. The addition of Mn to γ-Al₂O₃ enhanced the removal of chloride from RuCl₃, which can lead to the formation of metallic Ru with moderate particle size, which would be an active site for Fischer–Tropsch reaction. Concomitantly, manganese chloride is formed. These schemes can be assigned to the stable nature of Ru/Mn/γ-Al₂O₃ catalyst.     

SO_4~(2-)/TiO_2-Al_2O_3复合固体超强酸催化合成柳酸异戊酯的研究

采用共沉淀法制备了固体超强酸SO42-/TiO2-Al2O3,首次将其用于催化柳酸与异戊醇的酯化反应,研究了各种因素对产物收率的影响,确定了反应的最佳条件:催化剂焙烧温度为500℃,催化剂中n(Ti):n(Al)=2:1,n(醇):n(酸)=1.8:1,反应时间3h,反应温度120～140℃,催化剂用量1.0g,带水剂(甲苯)用量为10mL,该条件下,柳酸异戊酯收率高达98％,并推断出催化剂酸强度为:-16.02相似文献   

Preparation, characterization and deactivation studies of Co–Mo/γ–Al2O3 deoxidizing catalyst

A deoxidizing catalyst was prepared in this paper. Several characterization techniques (XRD, SEM–EDS, TEM, TPD and TPR) were used to study its structure and properties. A normal pressure micro-reactor was built to study its deoxidizing performance. Results show that when inlet O₂ concentration was 0.1%, space velocity was 3000–12 000 h⁻¹ and operation temperature was above 80 °C, the outlet residual O₂ can be as low as 1.0 × 10⁻⁶ (v/v). 300 h continuous operation shows that its deoxidizing activity was stable. Through comparison of the deoxidizing activities for fresh and deactivated catalyst and by simulating the water vapor contents in system, the mechanism of deactivation and reactivation was studied.     

Synthesis, characterization and catalytic properties of NiMo/Al2O3–MCM-41 catalyst for dibenzothiophene hydrodesulfurization

Ni–Mo/Al₂O₃–MCM-41 supported catalysts have been investigated for modification of MCM-41 by using sol–gel alumina incorporation method. Different catalysts were synthesized with variation of Si/Al molar ratios of 10, 50, 100 and 200. High specific surface area ordered meso-porous solid (MCM-41) was synthesized by using organic template method. In order to modify the low acidity of silica solid, the surface of MCM-41 was modified by incorporation of alumina. The surface acidity of solids modified significantly with variation of alumina content in the supports. The sol–gel method of alumina incorporation was used, which does not modify extensively the pore characteristics of MCM-41 material during the preparation of Al₂O₃–MCM-41. The X-ray diffraction intensities indicated that alumina as well as MCM-41 were present in the synthesized supports. Additionally, the hydrothermal stability of the Al₂O₃–MCM-41 materials was maintained up to 873 K using sever conditions like 100% water vapor stream. The catalytic activity of the catalysts was tested in the hydrodesulfurization (HDS) of dibenzothiophene (DBT). Selectivity was oriented mainly to the production of biphenyl (BP) and for high Si/Al ratios toward cyclohexylbenzene (CHB) and showed a higher conversion and better selectivity to hydrogenation (cyclohexylbenzene).     

低成本大比表面积γ-Al2O3的制备

以廉价无机铝盐硫酸铝为原料,氨水为沉淀剂,十二烷基硫酸钠为添加剂,采用简单沉淀法制备得到较大比表面积γ-Al₂O₃。通过N₂低温物理吸附-脱附、X射线衍射、红外光谱、热重、元素分析、扫描及透射电镜等,研究制备过程中沉淀温度、溶液pH值和添加剂用量对产物γ-Al₂O₃及其前驱体的晶相结构、形貌织构等性质的影响。结果表明,在沉淀温度75 ℃、硫酸铝浓度0.25 mol·L^-1、溶液pH=9.0、老化时间12 h和n(十二烷基硫酸钠)∶n[Al₂(SO₄)₃]=0.375∶1条件下,所得前驱体(拟薄水铝石)经600 ℃焙烧后,可获得大比表面积(416.65 m²·g^-1)γ-Al₂O₃,并且样品中因十二烷基硫酸钠添加,引入的S及Na等杂质含量极少。     

浸渍法制备Pt-Sn/γ-Al2O3催化剂及其催化性能

采用等体积共浸渍法和分步浸渍法制备Pt-Sn/γ-Al₂O₃催化剂,并在固定床反应器上进行正丁烷脱氢实验研究。结果表明,与共浸渍法相比,分步浸渍法制备的催化剂表现出更高的催化活性。采用等体积浸渍法制备催化剂时,活性组分与载体之间会发生竞争吸附作用,这会影响活性金属组分在载体表面的分散度,进而影响催化剂活性。     

Kinetic studies of CH4 oxidation over Pt–NiO/δ-Al2O3 in a fluidised bed reactor

The oxidation of CH₄ over Pt–NiO/δ-Al₂O₃ has been studied in a fluidised bed reactor as part of a major project on an autothermal (combined oxidation–steam reforming) system for CH₄ conversion. The kinetic data were collected between 773 and 893 K and 101 kPa total pressure using CH₄ and O₂ compositions of 10–35% and 8–30%, respectively. Rate–temperature data were also obtained over alumina-supported monometallic catalysts, Pt and NiO. The bimetallic Pt–NiO system has a lower activation energy (80.8 kJ mol⁻¹) than either Pt (86.45 kJ mol⁻¹) and NiO (103.73 kJ mol⁻¹). The superior performance of the bimetallic catalyst was attributed to chemical synergy. The reaction rate over the Pt–NiO catalyst increased monotonically with CH₄ partial pressure but was inhibited by O₂. At low partial pressures (<30 kPa), H₂O has a detrimental effect on CH₄ conversion, whilst above 30 kPa, the rate increased dramatically with water content.     

M/γ-Al2O3催化剂对煤油水重整制氢的影响

以γ-Al₂O₃为载体,采用等体积分步浸渍法制备了以Ni为活性组分,La、Ce、Fe、Cr、Co为助剂的催化剂M/γ-Al₂O₃,在固定床管式反应器中研究了M/γ-Al₂O₃催化剂的性能,考察了反应温度、水碳比和空速对氢产率的影响,并对催化剂进行XRD、SEM和BET表征。结果表明,NiLaCeFeCrCo/γ-Al₂O₃催化剂具有较好的催化性能,在反应温度700 ℃、水碳物质的量比10和空速6 min^-1的条件下,氢产率达到27.335 mol·mol^-1,并在300 min内表现出较好的活性,平均氢产率为21.966 mol·mol^-1。     

P123-assisted synthesis of enlarged mesoporous γ-Al2O3 from SB pseudoboehmite sol and its enhanced adsorption performance towards methyl blue

以硝酸解胶的工业拟薄水铝石SB粉溶胶为铝源、三嵌段共聚物P123为结构调节剂,采用溶剂蒸发诱导自组装法成功地制备了甲基蓝吸附性能显著增强的大孔径介孔γ-Al₂O₃。运用XRD、N₂吸附-脱附、TEM和UV-Vis对比研究了水热预处理SB粉溶胶与否对产物结构、织构性质、形貌和甲基蓝吸附性能的影响。结果表明,所制备的大孔径介孔γ-Al₂O₃具有优异的甲基蓝吸附性能并满足Langmuir吸附等温式,吸附300 mg·L-1的甲基蓝溶液60 min和3000 mg·L-1的甲基蓝溶液150 min时,其平衡吸附量分别高达267、1500 mg·g-1,远高于同一条件下SB粉焙烧产物γ-Al₂O₃的平衡吸附量150、1080 mg·g-1;水热预处理能增加产物的比表面积并提高其对甲基蓝的吸附速率,但对其均匀的介孔结构和平衡吸附量无显著影响。本研究为介孔氧化铝用于废水中甲基蓝等染料的吸附提供了新的契机。     

微波辅助制备Ni-W-P/γ-Al2O3煤焦油加氢催化剂

采用微波辅助浸渍法、微波管式焙烧制备了Ni-W-P/γ-Al₂O₃催化剂,并以中低温煤焦油轻油为原料,在固定床反应器装置上评价了催化剂的加氢活性。通过N₂吸附-脱附、GC-MS等方法对催化剂的物化性能及加氢产物油进行表征,并根据FHH模型,计算出催化剂的表面分形维数。结果表明,添加助剂P可调节催化剂的微观孔结构,改变催化剂的酸性分布与强度,并有助于加氢饱和反应的进行;当助剂P含量为0.9%时,催化剂的加氢脱硫、脱氮活性最高,加氢饱和性能最好;焙烧温度直接影响催化剂物性参数,当温度为500 ℃时,加氢活性最高、加氢产物品质最佳;微波焙烧相比常规制备方法,可增加晶粒烧结程度,形成更多三维孔隙结构,为加氢反应提供更大的表面和空间,且增加中等强度酸的酸量,更有助于表面活性组分的分散及硫化性的增强。     

CO气相偶联合成草酸二甲酯Pd/α-Al2O3催化剂失活与再利用

作为合成气制乙二醇关键步骤之一,CO与亚硝酸甲酯合成草酸二甲酯备受关注。综述了近年来CO气相偶联合成草酸二甲酯Pd/α-Al₂O₃催化剂失活与再利用研究进展,探讨催化剂再利用工艺存在的问题,指出应根据在工业应用中出现的问题对Pd/α-Al₂O₃催化剂进行失活研究,在此基础上开发针对性的再生工艺;钯催化剂回收方面萃取法和吸附法逐渐成为研究重点,高效、低耗、短流程绿色工艺的开发是失活钯催化剂再利用的发展方向。     

Direct atomic scale analysis of the distribution of Cu valence states in Cu/γ-Al2O3 catalysts

In this paper, the microstructure of a 1 wt.% Cu/γ-Al₂O₃ catalyst that was reduced in a 4% hydrogen/argon atmosphere at temperatures of 523, 773 and 1073 K, is studied by Z-contrast imaging and electron energy-loss spectroscopy (EELS) in a scanning transmission electron microscope (STEM). Results show that the copper species are well dispersed when the catalyst is reduced below 523 K. At 773 K, separated Cu(I) and Cu(0) species are found existing as ring-like and bulk-like particles. This appears to indicate that the copper has not been reduced to its metallic form due to the interaction between the copper oxide and the support. Large spherical particles having core-shell structures with Cu(I) in the shells and Cu(0) in the cores are generated when the catalyst is reduced at 1073 K. The formation of partially oxidized copper species upon reduction at 1073 K is attributed to the metallic copper interaction with the alumina support. This study also demonstrates that high-spatial resolution Z-contrast imaging and EELS performed simultaneously can provide unique information on the morphology and chemistry of metal species in supported metal catalysts.     

亚硝酸甲酯羰基化合成草酸二甲酯废旧催化剂Pd/α-Al2O3中Pd的提取

采用HCl+H₂O₂混合溶液浸泡废旧催化剂Pd/α-Al₂O₃,滤掉氧化铝球颗粒,加入氨水沉淀滤液中Pd之外的微量杂质并过滤,在滤液中加入丁基钠黄药,形成Pd化合物沉淀,过滤,100 ℃烘干,350 ℃焙烧,生成PdO,纯度99.541%,再用H₂或CO在≥700 ℃下还原,得到纯Pd。该方法成本低,相对于王水法更环保、高效,Pd回收率>99.99%。