Schottky solar cells with amorphous carbon nitride thin films prepared by ion beam sputtering technique

This paper reports on the successful deposition of amorphous carbon nitride thin films (a-CN_x) and fabrication of ITO/a-CN_x/Al Schottky thin-film solar cells by using the technique of ion beam sputtering. XPS and Raman spectra are used to characterize the deposited thin films. Nitrogen atoms are incorporated into the films in the form of carbon–nitrogen multiple bands. Their optical properties are also investigated using a spectroscopic ellipsometer and UV/VIS/NIR spectrophotometer. The refraction of the carbon nitride thin films deposited lies in the range of 1.7–2.1. The Tauc optical band gap is about 0.6 eV. The photovoltaic values of the device, short-circuit current and open-circuit voltage are 1.56 μA/cm² and 250 mV, respectively, when exposed to AM1.5 illumination (100 mW/cm², 25°C).     

Preparation and properties of transparent conducting zinc oxide and aluminium-doped zinc oxide films prepared by evaporating method

Undoped and aluminium-doped zinc oxide films have been prepared by thermal evaporation of zinc acetate [Zn(CH₃COO)₂ 2H₂O] and aluminium chloride [AlCl₃] onto a heated glass substrate. The structural and optoelectrical properties of the films have been studied. The effects of heat treatment for the as-deposited films in air and vaccum are investigated. Highly transparent films with conductivity as low as 2×10⁻³ Ω cm can be produced by controlling the deposition parameters. The electron carrier densities are in the range 0.2–7×10¹⁹ cm⁻³ with mobilities of 22–58 cm² V⁻¹ s⁻¹.     

Large area CIGS2 thin film solar cells on foils: nucleus of a pilot plant

In earlier research, conversion efficiency of 10.4% (AM1.5) and 9.9% (AM0) has been achieved on small area CuIn_xGa_1−xS₂ (CIGS2) solar cell on 127 μm thick stainless steel substrate. The area of research is mainly focused on studying CIGS2 thin films as solar cell absorber material and growing high efficiency cells on ultralightweight and flexible metallic foils such as 127 μm thick stainless steel and SiO₂ coated 25 μm thick Ti foils. This paper presents the scaling up process of CIGS2 thin film substrate from 2.5 × 2.5 cm² to 10 × 10 cm². Initial scaling up efforts focused on achieving uniform thickness and stress-free films. Process of scaling up consisted of refurbishment of selenization/sulfurization furnace, design and fabrication of scrubber and enlargement of new CdS deposition setup. The scaling up from 2.5 × 2.5 cm² to 10 × 10 cm² substrate size has laid the foundation for PV Materials Lab of Florida Solar Energy Center becoming the nucleus of a pilot plant.     

Radiation cooling of buildings at night

The cooling of small buildings at night by radiation loss to the sky has been investigated by monitoring the thermal performance of two huts: one roofed with galvanised steel decking painted white, which acts as a ‘black body’ for wavelengths greater than 3 μm; the other with aluminium decking to which aluminised ‘Tedlar’ sheet had been glued, the ‘Tedlar’ acting as a selective surface absorbing and radiating mainly in the 8–13 μm band.

The hut with the painted roof was cooled marginally better than that with the ‘Tedlar’ covered roof. Useful cooling powers of 22 Wm⁻² were achieved at a roof temperature of 5°C, ambient 10°C, and the gross cooling power probably exceeded 29 Wm⁻². Calculations based on a simple simulation of the sky radiation yield an upper limit of 40 Wm⁻² for the cooling power of the surfaces and suggest that an ideally selective surface operating under the best possible clear-sky conditions has little advantage over a black body radiator unless the temperature of the surfaces is significantly lower than the ambient air temperature.     

Thermal plasma spraying for SOFCs: Applications, potential advantages, and challenges

In this article, the applications, potential advantages, and challenges of thermal plasma spray (PS) processing for nanopowder production and cell fabrication of solid oxide fuel cells (SOFCs) are reviewed. PS processing creates sufficiently high temperatures to melt all materials fed into the plasma. The heated material can either be quenched into oxide powders or deposited as coatings. This technique has been applied to directly deposit functional layers as well as nanopowder for SOFCs application. In particularly, low melting point and highly active electrodes can be directly fabricated on zirconia-based electrolytes. This is a simple processing technique that does not require the use of organic solvents, offering the opportunity for flexible adjustment of process parameters, and significant time saving in production of the cell and cost reduction compared with tape casting, screen printing and sintering processing steps. Most importantly, PS processing shows strong potential to enable the deposition of metal-supported SOFCs through the integrated fabrication of membrane-electrode assemblies (MEA) on porous metallic substrates with consecutive deposition steps. On the other hand, the application of PS processing to produce SOFCs faces some challenges, such as insufficient porosity of the electrodes, the difficulty of obtaining a thin (<10 μm) and dense electrolyte layer. Fed with H₂ as the fuel gas and oxygen as the oxidant gas, the plasma sprayed cell reached high power densities of 770 mW cm⁻² at 900 °C and 430 mW cm⁻² at 800 °C at a cell voltage of 0.7 V.     

The gasochromic properties of sol–gel WO3 films with sputtered Pt catalyst

Gasochromic films are receiving considerable attention, stimulated by the need for switchable windows that compete with more complex electrochromic ‘smart’ windows for building applications. The latest development of WO₃ films, prepared by the sol–gel route and dip-coating deposition overlaid by a thin layer of sputtered Pt metal, are presented. Colouring/bleaching kinetics of WO₃ films and WO₃ films in which a hybrid organic/inorganic sol–gel precursor (ormosil) has been added are evaluated. Results revealed that with respect to velocity of coloration, sol–gel WO₃ gasochromic films compete with the sputtered ones. Many aspects of the colouring/bleaching behaviour of the films resemble that of sputtered Pt/WO₃ films and thus confirm the similarity in the colouring/bleaching mechanisms. IR spectroscopy revealed the presence of well-defined W=O and the breaking of W–O bonds indicating the formation of H⁺… ⁻OW- and WO_3−x species in coloured films.     

Characterization of Cu(InxGa1−x)2Se3.5 thin films prepared by rf sputtering

Cu(In_xGa_1−x)₂Se_3.5 thin films were fabricated by rf sputtering from CuIn_xGa_1−xSe₂ and Na mixture target by controlling the mixture ratio. X-ray diffraction analyses show that the structure of Cu(In_xGa_1−x)₂Se_3.5, thin films is different from chalcopyrite structure: especially, CuIn₂Se_3.5 thin films have a defect chalcopyrite structure. The lattice parameters for Cu(In_xGa_1−x)₂Se_3.5 thin film are slightly smaller than those for CuIn_xGa_1−xSe₂ thin film and linearly decreased with increasing Ga content. The optical absorption coefficients for Cu(In_xGa_1−x)₂Se_3.5, thin films exceed 2 × 10⁴ cm⁻¹ in energy region above the fundamental band edge. The band gap for Cu(In_xGa_1−x)₂Se_3.5 thin films is larger than that for CuIn.Ga_1−x2Se₂ with the same Ga content and increased with increasing Ga content.     

Stability of a Cu2O photoelectrode in an electrochemical cell and the performances of the photoelectrode coated with Au and SiO thin films

The photoresponse and stability of Cu₂O films have been examined. Thermodynamic calculations showed that, for Cu₂O, there exists a region of chemical stability potential between −0.218 and −0.489 V(S.C.E) for oxidation and reduction potential, respectively. In an aqueous solution, a deterioration in power output occurs at a rate of 50% per day. To stabilize the photocurrent, thin deposits of Au and SiO films onto Cu₂O electrodes have been studied. For the Au deposition, the photocurrent was either quenched or reduced. For the SiO deposited photoelectrode, its effect was to decrease the quantum efficiency of Cu₂O. However, the deposition does not affect the band gap at 2.11 eV (which ensued for an uncoated sample).     

Synthesis and characterization of CuInSe2 thin films from Cu, In and Se stacked layers using a closed graphite box

Various techniques have been used to produce CuInSe₂ but the problem of producing films with the desired properties for efficient device fabrication over large areas has always persisted. The Stacked Elemental Layer (SEL) technique has been demonstrated as a method for producing films over a large area, but the films normally annealed in vacuum or in Se ambient, mostly exhibited poor morphology with small grain sizes which result in poor devices. A method of synthesizing CuInSe₂ films by annealing or selenization of the Cu, In and Se elemental layers using a closed graphite box was developed. SEM, EDX, XRD, spectrophotometric and Hall measurements were used to characterize all annealed films. Results have shown single phase chalcopyrite films with improved crystal sizes of about 4 μm The film composition varied from Cu-rich to In-rich with electrical resistivities of 10⁻³ to 10⁴ Ωcm, cattier concentrations of 5 × 10¹⁵ to 10¹⁷ cm⁻³ and mobilities of 0.6 to 7.8 cm² V⁻¹ s⁻¹ An energy band gap of 0.99 eV and 1.02 eV was obtained for a Cu-rich and near stoichiometric In-rich films respectively. Heterojunction devices using the structure ZnO/CdS/CuInSe₂ were fabricated with electrical conversion efficiencies of 6.5%.     

A human-powered hydrofoil racing-boat: Design and development

A human-powered, hydrofoil-supported, racing boat has been designed, built, tested and developed. At relatively high speeds (4ms⁻¹), this craft provides a more energy efficient means of transport than a conventional displacement hull. An athlete should be capable of powering such a hydrofoil boat through its ‘take-off’ speed of approximately 3·6 ms⁻¹, and then in its ‘foil-borne’ mode of operation, be able to achieve record speeds exceeding 6·0 ms⁻¹. The prototype hydrofoil-supported craft, built for this investigation, required about 287 W of effective power to ‘take-off’, i.e. for the weight of boat plus driver to be entirely hydrofoil-borne, so that the hull was lifted completely out of the water. Due to employing an inappropriate propeller (of only 57% efficiency) and at least 16% excess weight for the boat plus chosen human driver, he could power the craft only to 3·5 ms⁻¹, at which speed the hull had risen so that all but the lowest 5 cm depth of it was above the water. With further developments human-powered hydrofoil craft will fully take off.     

Electrical and optical properties of F-doped textured SnO2 films deposited by APCVD

This paper presents the structural, electrical and optical properties of transparent conducting F-doped textured SnO₂ films prepared by atmosphere pressure chemical vapour deposition (APCVD). Polycrystalline SnO₂:F films having a variable preferred orientation have been obtained with resistivity as low as 5 × 10⁻⁴ Ωcm, with carrier concentrations between 3.5 × 10²⁰ and 7 × 10²⁰ cm⁻³, and Hall mobilities from 15.7 to 20.1 cm²/V/s. The average transmittance (including diffusion transmittance) is as high as 94% in the wavelength range of the visible spectrum and the maximum infrared reflectance reaches 92% for a film 655 nm thick. The figure of merit ƒ_TC = T10/_sh, (7.12 × 10⁻² S) of these films is the highest amongst the results reported on doped SnO₂ films.     

Optical and electrochemical characteristics of niobium oxide films prepared by sol-gel process and magnetron sputtering A comparison

Electrochromic niobia (Nb₂0₅) coatings were prepared by the sot-gel spin-coating and d.c. magnetron sputtering techniques. Parameters were investigated for the process fabrication of sol-gel spin coated Nb₂0₅ films exhibiting high coloration efficiency comparable with that d.c. magnetron sputtered niobia films. X-ray diffraction studies (XRD) showed that the sot-gel deposited and magnetron sputtered films heat treated at temperatures below 450°C, were amorphous, whereas those heat treated at higher temperatures were slightly crystalline. X-ray photoelectron spectroscopy (XPS) studies showed that the stoichiometry of the films was Nb₂0₅. The refractive index and electrochromic coloration were found to depend on the preparation technique. Both films showed low absorption and high transparency in the visible range. We found that the n, k values of the sot-gel deposited films to be lower than for the sputtered films. The n and k values were n = 1.82 and k = 3 × 10⁻³, and n = 2.28 and K = 4 × 10⁻³ at 530 urn for sot-gel deposited and sputtered films, respectively. The electrochemical behavior and structural changes were investigated in 1 M LiC10₄/propylene carbonate solution. Using the electrochemical measurements and X-ray photoelectron spectroscopy, the probable electrode reaction with the lithiation and delithiation is Nb₂O₅ + x Li⁺ + x e⁻ ↔ Li_xNb₂0₅. Cyclic voltametric (CV) measurements showed that both Nb₂0₅ films exhibits electrochemical reversibility beyond 1200 cycles without change in performance. “In situ” optical measurement revealed that those films exhibit an electrochromic effect in the spectral range 300 < λ < 2100 nm but remain unchanged in the infrared spectral range. The change in visible transmittance was 40% for 250 nm thick electrodes. Spectroelectrochemical measurements showed that spin coated films were essentially electrochemically equivalent to those prepared by d.c. magnetron sputter deposition.     

A rechargeable lithium battery employing a porous thin film of Cu3+δMo6S7.9

Porous, thin films of copper molybdenum sulfides (Cu_3+δMo₆S_7.9), that have been prepared by the technique of painting and subsequent reaction with mixed H₂/H₂S gases at 500 °C, have been used as a cathode material for lithium secondary batteries. The test cell comprised: Li/2 M LiClO₄ in PC-THF (4:6)/Cu_3+δMo₆S_7.9 (porous, thin film). The discharge reaction proceeded via the intercalation of lithium ions into the structural interstices of the cathode material.

The first discharge curve of the cell showed that the porous film could incorporate up to 18 lithium ions per formula unit. The capacity of the thin film was four times higher than that previously reported for powder or pressed-pellet electrodes. The theoretical energy density was 675 W h kg⁻¹, i.e., higher than that of TiS₂ (455 W h kg⁻¹) which is one of the best materials for high-energy lithium batteries. From X-ray diffraction studies of the lithium incorporated in the thin film at each discharge step, it is suggested that there are four incorporation reactions of lithium ions into the cathode. Finally, cycling tests have been conducted at room temperature.     

Fabrication and electrochemical performances of porous carbon nanotubes/polyaniline-modified carbon nanotube fiber

通过低电压电泳沉积的方法在碳纳米管纤维（CNF）表面沉积多孔碳纳米管（CNTs）,然后在其表面电化学沉积一层聚苯胺（PANI）,得到CNTs@PANI三维多孔网络结构修饰的核-鞘型纤维电极材料。通过扫描电镜、透射电镜和拉曼光谱表征电极材料表面形貌和微观结构,并利用电化学工作站测试电化学性能,研究结果表明,沉积的多孔CNTs结构可以为PANI提供更多的氧化还原反应活性位点,而PANI也具有固定CNTs的作用,在电流密度为1 mA/cm²时,CNTs和PANI修饰的电极面积比电容达77.28 mF/cm²。以聚二甲基硅氧烷薄膜为基底、PVA-H₃PO₄为电解质制备的对称型固态柔性超级电容器在电流密度为0.25 mA/cm²时,面积比电容为61.25 mF/cm²,恒流充放电4000次后,电容值仍维持在80%,并且串联两个电容器可以点亮电压为1.8 V的LED灯泡。     

Synthesis of polyaniline/graphite composite as a cathode of Zn-polyaniline rechargeable battery

The characteristics of polyaniline/graphite composites (PANi/G) have been studied in aqueous electrolyte. PANi/G films with different graphite particle sizes were deposited on a platinum electrode by means of cyclic voltammetry. The film was employed as a positive electrode (cathode) for a Zn-PANi/G secondary battery containing 1.0 M ZnCl₂ and 0.5 M NH₄Cl electrolyte at pH 4.0. The cells were charged and discharged under a constant current of 0.6 mA cm⁻². The assembled battery showed an open-circuit voltage (OCV) of 1.55 V. All the batteries were discharge to a cut off voltage of 0.7 V. Maximum discharge capacity of the Zn-PANi/G battery was 142.4 Ah kg⁻¹ with a columbic efficiency of 97–100% over at least 200 cycles. The mid-point voltage (MPV) and specific energy were 1.14 V and 162.3 Wh kg⁻¹, respectively. The constructed battery showed a good recycleability. The structure of these polymer films was characterized by FTIR and UV–vis spectroscopies. Electrochemical impedance spectroscopy (EIS) was used as a powerful tool for investigation of charge transfer resistance in cathode material. The scanning electron microscopy (SEM) was employed as a morphology indicator of the cathodes.     

A screen-printed Ce0.8Sm0.2O1.9 film solid oxide fuel cell with a Ba0.5Sr0.5Co0.8Fe0.2O3−δ cathode

Screen-printing technology was developed to fabricate Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte films onto porous NiO–SDC green anode substrates. After sintering at 1400 °C for 4 h, a gas-tight SDC film with a thickness of 12 μm was obtained. A novel cathode material of Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ was subsequently applied onto the sintered SDC electrolyte film also by screen-printing and sintered at 970 °C for 3 h to get a single cell. A fuel cell of Ni–SDC/SDC (12 μm)/Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ provides the maximum power densities of 1280, 1080, 670, 370, 180 and 73 mW cm⁻² at 650, 600, 555, 505, 455 and 405 °C, respectively, using hydrogen as fuel and stationary air as oxidant. When dry methane was used as fuel, the maximum power densities are 876, 568, 346 and 114 mW cm⁻² at 650, 600, 555 and 505 °C, respectively. The present fuel cell shows excellent performance at lowered temperatures.     

Ceria coated Ni as anodes for direct utilization of methane in low-temperature solid oxide fuel cells

A new type of anode, a Ni framework coated with Sm-doped ceria (SDC), was developed for direct utilization of methane fuel in low-temperature solid oxide fuel cells (SOFCs) with thin-film SDC electrolytes. The coated SDC was prepared with an ion impregnating method and the electrolyte films were fabricated with a co-pressing and co-firing technique. The impregnating process produced an ideal anode microstructure where nickel particles were effectively connected and uniformly covered with nanosized SDC. This anode microstructure was believed to enlarge the triple-phase boundaries and therefore enhance the anode performance. The cell performance was much higher than that of a conventional fuel cell with a Ni-SDC composite anode. In addition, the performance increased with impregnated SDC loading up to a maximum at 20 mg cm⁻², indicating that the coated SDC is the contributing factor for the enhanced fuel cell performance. Power density as high as 571 and 353 mW cm⁻² were obtained at 600 °C when humidified hydrogen and methane were used as fuels, respectively. The stability of the cell also increased with the SDC loading. No significant degradation was observed for anodes coated with 20 and 25 mg cm⁻² SDC. This verifies that the coated SDC electrodes are very effective in suppressing catalytic carbon formation by blocking methane from approaching the Ni, which is catalytically active towards methane pyrolysis. The high performance of this anode shows high promise in the developing field of direct hydrocarbon SOFCs.     

Effects of the position substrate upon the structural behaviour, electrical and optical properties of zinc-oxide films used in solar cells

The preparation by the rf sputtering technique and characterisation of ZnO thin films used as windows in solar cells are described. The electrical behaviour and structural spectra clearly show an important effect of the substrate position with respect to the target. In fact, among all the studied substrate positions, only the samples facing the target are randomly oriented having the mixed orientation (100), (002) and (101). All the others have the c(002)-axis orientation. The scanning electron-microscope observations confirm the X-ray analysis results. The last samples have a resistivity as low as 10⁻³ Ωcm while the randomly-oriented, ones have a large resisivity of about 10²−10³ Ωcm These latter show, in their transmittance characteristics, a slight shift towards higher wavelengths. However, no effect is noticed when the other samples are optically assessed. Consequently, the optical gap is found to be about 3.38 eV for the conducting films and 3.3 eV for the ones having a higher resistivity. The average transmittance in the visible range is around 85–90% for all the samples     

Elastic properties of Sr- and Mg-doped lanthanum gallate at elevated temperature

The elastic moduli, i.e., Young’s modulus, shear modulus and Poisson’s ratio, of a sintered La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ bulk have been experimentally determined in the temperature range from room temperature to 1373 K using a resonance technique. Anomalous elastic properties were observed over a wide temperature range from 473 to 1173 K. In the results for internal friction and in X-ray diffraction measurements at elevated temperature, two varieties of structural changes were seen in La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ in the examined temperature range. The results agreed with the findings of a previous crystallographic study of the same composition system by Slater et al. In addition, the temperature range in which a successive structural change occurred in La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ was the same as that exhibiting the anomalous elastic properties. Taking all the results together, it can be inferred that the successive structural change in the significant temperature range is responsible for the elastic property anomaly of La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ.     

Influence of chemical modification of activated carbon surface on characteristics of supercapacitors

The influence of the change of Fermi level electrons position of activated carbon μ_C caused by chemical modification of its porous surface by Mn²⁺ ions on its capacitive characteristics in 7.6 m KOH, 4 m KI, 2 m ZnI₂ aqueous solutions is investigated in this work. The detection of adsorbed Mn²⁺ ions on the surface of activated carbon was carried out according to methods of secondary ionic mass spectrometry (SIMS). An increase in electronic density on the Fermi level of modified with Mn²⁺ activated carbon was determined with a help of X-ray photoelectron spectroscopy (XPS) data. Capacitive characteristics of the electrodes have been investigated by means of electrochemical impedance spectroscopy, computer modeling, and galvanic discharge. The correlation between electronic structure of modified activated carbon (MAC) and thermodynamic characteristics of ions of the used electrolytes is established. On the basic of the obtained experimental data, electrochemical system of the hybrid capacitor with a specific capacitance of 1740 F g⁻¹ and with a specific energy of 30 mWh g⁻¹ is developed.