燃烧合成TiC-A12O3/Fe梯度材料及其抗热震行为

采用自蔓延高温合成结合准热等静压(SHS/PHIP)制备出了具有对称结构的TiC-A12O3/Fe梯度材料,并对其抗热冲击及抗热疲劳行为进行了测试和分析。结果表明,SHS/PHIP制备的TiC-A12O3/Fe梯度材料具有预期的梯度式组成,在热冲击和热疲劳实验过程中均无梯度层间横向贯穿裂缝,克服了传统陶瓷/金属直接接合界面的热应力剥落。     

SHS/PHIP制备TiC-Al2O3/Fe复合材料的性能

对 SHS/ PHIP技术制备出的 Ti C- Al2 O3/ Fe复合材料的性能进行了测试和分析。结果表明 ,Ti C- Al2 O3/Fe复合材料具有良好的综合力学性能。材料具有很高的比刚度。金属 Fe相的加入 ,较大地提高了材料的抗弯强度和断裂韧性。 Ti C- Al2 O3复相陶瓷为典型的脆性断裂 ;随着 Fe含量的增加 ,材料具有明显韧性断裂的特征     

SHS/PHIP制备TiC-Al2O3/Fe复合材料的性能

对SHS/PHIP技术制备出的TiC-Al₂O₃/Fe复合材料的性能进行了测试和分析。结果表明,TiC-Al₂O₃/Fe复合材料具有良好的综合力学性能。材料具有很高的比刚度。金属Fe相的加入,较大地提高了材料的抗弯强度和断裂韧性。TiC-Al₂O₃复相陶瓷为典型的脆性断裂;随着Fe含量的增加,材料具有明显韧性断裂的特征。      

致密 TiC-Al2O3复合陶瓷材料的自蔓延高温合成

本文通过自蔓延高温合成结合准热等静压法(SHS/PHIP)制崐备出了致密度为97.2%的TiC-Al2O3复合陶瓷. 分析了合成产物的结构、组织和性能. 结果表明,复合陶瓷由近乎球形的TiC颗粒和不规则的Al2O3相组成,TiC与Al2O3之间的界面光滑. TiC-Al2O3复合陶瓷的抗弯强度和硬度分别为510MPa和17.8GPa.     

燃烧合成TiC-Al_2O_3/Fe梯度材料及其抗热震行为

采用自蔓延高温合成结合准热等静压（ＳＨＳ／ＰＨＩＰ）制备出了具有对称结构的 ＴｉＣ－Ａｌ２Ｏ３／Ｆｅ梯度材料,并对其抗热冲击及抗热疲劳行为进行了测试和分析·结果表明, ＳＨＳ／ＰＨＩＰ制备的 ＴｉＣ－Ａｌ２Ｏ３／Ｆｅ梯度材料具有预期的梯度式组成,在热冲击和热疲劳实验过程中均无梯度层间横向贯穿裂缝,克服了传统陶瓷／金属直接接合界面的热应力剥落．     

ZrO2-Ni功能梯度材料的热冲击与热疲劳行为

通过抗热震参数分析和热循环试验研究了ZrO2-Ni功能梯度材料（FGM）的热冲击与热疲劳行为及其影响因素。结果表明,ZrO2-Ni FGM热热震参数呈梯度分布,ZrO2侧抗热冲击断裂能力强而富Ni区热疲劳抗力高。其热震破坏符合热疲劳损伤机理,裂纹的准静态扩展为其控制因素。热疲劳裂纹在梯度层内以微孔聚集、连接方式萌生和扩展,而在梯度层间无横向贯穿裂纹,克服了传统陶瓷／金属结合体的界面热应力剥离问题。     

重力分离SHS法制备钢管Al2O3内衬耐热耐磨涂层的研究

采用重力分离SHS制备了钢管内衬Al2O3涂层,进行了力学、抗热震、耐蚀等性能测试,研究了管径、装料密度及不同含量SiO2、CrO3添加剂对涂层组织与性能的影响。研究结果表明,涂层主要物相结构为α-Al2O3+FeAl2O4相,添加剂SiO2和CrO3不改变涂层的主要相组成。反应过程中熔融金属Fe在钢管基体和内衬陶瓷层之间形成了一层金属过渡层。当添加2%SiO2+6%CrO3时,涂层孔隙率最小,硬度最大,抗热震性能最好,耐蚀性也较好,具有良好的综合性能。实验条件下,管径25cm、装料密度1.5g/cm3的内衬涂层硬度为1917HV,孔隙率为9.0%。     

Fe3Al(p)/Al2O3陶瓷基复合材料的抗热震性能

采用热压烧结制备了Fe3Al(p)／Al2O3复合材料，通过分析R曲线与热应力强度因子K曲线的相关性，对Fe3Al(p)／Al2O3复合材料抗热震性能进行分析预测．结果表明，理论预测与采用淬冷强度法得到的实验结果吻合较好，Fe3Al的加入使复合材料的抗热震性能明显改善，△Tc由单相的200℃提高至复合材料的→400℃，复合材料较单相Al2O3高的断裂韧性、导热率、及低的弹性模量和，(p)是导致其抗热震性能提高的主要原因。     

SHS／PHIP法制备Ti3AlC2陶瓷的力学性能

测试了用SHS/PHIP法制备出Ti3AlC2陶瓷的弯曲强度、断裂韧性、维氏硬度以及压缩性能.实验结果表明,用SHS/PHIP法制备出的Ti3AlC2陶瓷具有较高的室温弯曲强度(330.8MPa)、断裂韧性(5.7MPa·m1/2)和较低的维氏硬度(2·9GPa).Ti3AlC2陶瓷的室温变形抗力为823MPa,并且变形温度越高,变形抗力越小,塑性特征越明显.较低维氏硬度和良好的力学性能赋予了用SHS/PHIP法制备出Ti3AlC2陶瓷非常好的加工性能.     

SiO2-Fe2O3-Cr2O3-MnO2高温红外辐射节能涂料的制备及应用

以SiO2、Fe2O3、Cr2O3、MnO2为原料按比例混合,经固相高温烧结制备成基体粉料,再与粘结剂混合球磨制备出高温红外辐射节能涂料。通过XRD、半球点测试仪、红外辐射测量仪、纳米粒度测试仪对材料的微观结构和理化性能进行了表征,采用热震法对涂层的抗热震性能进行了研究。研究结果表明,随着平均粒径的减小,合成的SiO2-Fe2O3-Cr2O3-MnO2体系全波段红外辐射率有明显增大的趋势。当平均粒径达到2μm左右时,涂料全波段红外辐射率最高达到0.93。涂料的最高使用温度达1400℃以上,涂层的抗热震性能良好。此外,在燃气梭式干燥窑上使用该高温红外辐射节能涂料后,降低能耗15%左右,抗老化性能优良,使用一年后辐射率仍在0.90以上。     

Microstructure and Resisting Thermal Shock Behaviors of TiC-Al2O3/Fe Functionally Graded MaterialsPrepared by SHS/PHIP

The microstructure and composition of TiC-A12O3/Fe functionally graded materials (FGM) prepared by self-propagating high temperature synthesis and pseudo-hot isostatic pressing (SHS/ PHIP) were studied, and the resisting thermal shock behaviors were analyzed. The results show that TiC-A12O3/Fe FGM has graded composition distribution. No cross-section crack through the layers was found in the tests of thermal shock and fatigue.     

致密 TiC-Al2O3复合陶瓷材料的自蔓延高温合成

本文通过自蔓延高温合成结合准热等静压法(     

Effect of the composition profile and density of LPPS sprayed functionally graded coating on the thermal shock resistance

Low Pressure Plasma Spraying (LPPS) is a promising coating method for Functionally Graded Material (FGM) expected to beable to reduce the thermal stress in high temperature environments such as a gas turbine. In this paper, we report the effect of the composition profile and coating density of LPPS sprayed FGM, consisting of ZrO₂–8 wt%Y₂O₃ (YSZ) top coating, YSZ–Ni–20 wt%Cr (NiCr) FGM coating, NiCr under coating and copper substrate, on the thermal shock resistance evaluated by a modified temperature difference test. The density of YSZ and NiCr coating was successfully controlled by the chamber pressure and initial particle size in the range from 5.43 to 5.79 g/cm³ and from 7.89 to 8.09 g/cm³, respectively. For an YSZ composition profile from NiCr under coating to YSZ top coating (in FGM), the highest thermal shock resistance was obtained when the fraction of YSZ increased with gentleslope just over NiCr coating and acute slope just under YSZ coating. Also, the higher density coatings tended to perform the higher thermal shock resistance. Initial cracks formed in the YSZ top coating propagated into YSZ parts in FGM coating through the grain boundary of YSZ and/or the interface between flattened NiCr and YSZ particles. After the cracks connected, the coupled cracks caused the coating spallation.

©2003 Elsevier Science Ltd. All rights reserved.     

14mol%Ce-TZP和Al2O3/Ce-TZP层状复合材料的研究

本文主要通过对含有１４ｍｏｌ％ＣｅＯ２的Ｃｅ－ＴＺＰ及不同结构参数的Ｃｅ－ＴＺＰ／Ａｌ２Ｏ３层状复合材料断裂韧性的测试，从力学和材料角度出发分析Ａｌ２Ｏ３层厚及Ａｌ２Ｏ３层中Ｃｅ－ＴＺＰ的含量对材料力学性能的影响。同时通过对ＫＩＣ试样断裂后断面及受力侧面的激光拉曼微区分析，来定性解释Ａｌ２Ｏ３层的引入对Ｃｅ－ＴＺＰ相变区开头及相变量的影响，从而揭示此类材料的增韧机制?     

Effect of the composition profile and density of LPPS sprayed functionally graded coating on the thermal shock resistance

Low Pressure Plasma Spraying (LPPS) is a promising coating method for Functionally Graded Material (FGM) expected to be able to reduce the thermal stress in high temperature environments such as a gas turbine. In this paper, we report the effect of the composition profile and coating density of LPPS sprayed FGM, consisting of ZrO₂–8 wt%Y₂O₃ (YSZ) top coating, YSZ–Ni–20 wt%Cr (NiCr) FGM coating, NiCr under coating and copper substrate, on the thermal shock resistance evaluated by a modified temperature difference test. The density of YSZ and NiCr coating was successfully controlled by the chamber pressure and initial particle size in the range from 5.43 to 5.79 g/cm³ and from 7.89 to 8.09 g/cm³, respectively. For an YSZ composition profile from NiCr under coating to YSZ top coating (in FGM), the highest thermal shock resistance was obtained when the fraction of YSZ increased with gentle slope just over NiCr coating and acute slope just under YSZ coating. Also, the higher density coatings tended to perform the higher thermal shock resistance. Initial cracks formed in the YSZ top coating propagated into YSZ parts in FGM coating through the grain boundary of YSZ and/or the interface between flattened NiCr and YSZ particles. After the cracks connected, the coupled cracks caused the coating spallation.     

热键合制作Yb:Y3Al5O12/Y3Al5O12复合晶体

采用热键合技术制备了Yb:Y3Al5O12/Y3Al5O12(Yb:YAG/YAG)复合晶体,对复合晶体进行了结构表征和键合质量检测.利用光学显微镜和扫描电镜观察了复合晶体横截面的形貌;在偏光显微镜下观察键合区域的应力,利用干涉条纹来表征复合晶体的光学均匀性;通过红外透过光谱的测量来检测复合晶体的键合质量.实验结果表明:热键合技术制备的Yb:YAG/YAG复合晶体键合界面处无界面缺陷,不存在复合界面空间过渡层,光学均匀性良好.     

Zn(Ga,Fe)2O4固溶体尖晶石结构中阳离子分布研究

应用X射线衍射密度法(R因子法)计算了Zn(Ga,Fe)2O4固溶体尖晶石结构中阳离子分布,结果表明:金属离子在ZnGa2O4尖晶石结构中采取中间偏反型分布.随Fe3 离子进入尖晶石结构,促使Zn2 进入A位的量增多,而Ga3 进入B位的量增多.同时,各样品的IR光谱表明:Fe3 进入尖晶石结构取代Ga3 对代表电子传导活化能的极限频率影响很大.     

Minimizing Thermal Residual Stress in Ni/Al₂O₃ Functionally Graded Material Plate by Volume Fraction Optimization

The thermal residual stress in the fabrication of functionally graded material (FGM) systems can give rise to various mechanical failures. For a FGM system under a given fabrication environment, the thermal residual stresses are determined by the spatial distribution of its constituent components. In this study, we optimize a Ni/Al₂O₃ FGM plate aiming at minimizing the thermal residual stresses through controlling its compositional distribution. Material properties are graded in the thickness direction following a power law distribution in terms of the volume fractions of constituents (P-FGM). An analytical model and a hybrid genetic algorithm with the pattern search are employed to predict and to minimize the thermal residual stresses, respectively. Simulation results show that an optimal design of the FGM plate could help fulfill its potential in reducing the thermal residual stresses.