多轴低周疲劳寿命预测软件

通过Visual Basic6.0各种控件和算法的运用，编制的“多轴低周疲劳寿命预测软件（MLCFP1.0）”，涉及多种疲劳寿命预测方法，特别适用于结构中出现非比较、多轴应力状态的情况，为多轴疲劳下的寿命预测提供了解决的有力工具。本软件还留有新模型的嵌入接口，数据处理过程实现多文件操作。后处理绘图软件LCF FIGURE1.0，能给出标准的疲劳寿命预测图形，其保存文件形式多样。     

汽车关键零部件的寿命定量设计

汽车关键件疲劳寿命定量设计是一种现代设计方法，它把定量疲劳寿命理论和试验相结合，使疲劳寿命由定性设计提高到定量设计，提高了设计水平，对于汽车制造商来说极具经济价值。     

履带车辆硬地面转向阻力矩算法的研究

提出履带车辆一边履带驱动、另一边履带制动实现转向时地面产生的阻力矩的计算方法。通过建立相对车辆静止的动坐标系,推导出履带板上任意点的运动速度方程。地面对履带板上接触点的摩擦力方向与该点的运动速度方向相反,从而确定出产生转向阻力矩的摩擦力的大小和方向,对转向中心取矩得到转向阻力矩。通过求解运动学方程组,得出转向阻力矩。研究表明,履带与地面问摩擦力沿履带方向的分力提供转向驱动力,垂直履带方向的分力产生转向阻力。该转向阻力矩计算方法比传统计算方法更加精确。     

机械零件抗断裂疲劳寿命可靠性预测与设计

根据金属疲劳裂纹扩展理论，对机械零件断裂疲劳强度可靠性进行了探讨，提出了一种新的疲劳寿命可靠性预测与设计方法。     

Power control of dual-motor electric drive for tracked vehicles

The fundamental problem of the power control for the driving of a dual-motor drive electric tracked vehicle is analyzed. The tracked vehicle and its electric drive system are mathematically modeled. Power control schemes of the dual-motor drive system is put forward, designed, and analyzed, including the distributed control system and the two control schemes speed-regulation and torque-regulation. The field experiment shows that the two types of drive control schemes realize the driving function of the vehicle feasibly and effectively. Obviously the comprehensive controller and two motors’ controllers are closely coupled in the “speed-regulation” control scheme, in which they must coordinate very well to guarantee the control. Contrastingly, in the “torque-regulation” control scheme, the comprehensive controller and two motors’ controller are not dependent closely when the accuracy and response of the torque controlling is guaranteed. The latter is simpler and more practical than the former.     

起重机门架结构的疲劳寿命分析

重点介绍利用断裂力学理论进行门式起重机结构的疲劳寿命分析的方法,通过运用损伤容限设计方法对门架结构进行的疲劳寿命计算,得出了门机主梁与悬臂梁联结部位初始裂纹为0.5mm时门架结构的设计寿命,并分析了模型中参数变化对门架结构寿命的影响,说明利用该方法估算门架结构的寿命具有可行性,对实际工程具有参考价值。     

基于BP神经网络扭转条件下40Cr的超低周疲劳断裂研究

以多层前馈神经网络为基本结构,以误差反向传播算法（BP算法）为网络训练方法,研究40Cr在扭转疲劳载荷下的超低周疲劳断裂问题。训练结果表明：疲劳裂纹的形成寿命随着过渡圆角半径的变大而增长,随着径比的增大而呈缩短趋势,径比越大、过渡圆角半径越小,疲劳裂纹的形成寿命越短。BP神经网络模型训练的结果与试验结果基本吻合,说明此神经网络模型有很好的特性,为超低周疲劳断裂研究提供了一种新方法。     

Residual fatigue life prediction of ball bearings based on Paris law and RMS

Paris law can reflect the failure mechanism of materials and is usually used to be a method to predict fatigue life or residual fatigue life.But the variable which can represent the health of machine i...     

三菱重工冶金起重机疲劳寿命设计技术跟踪研究

以三菱重工为代表的日本大型起重机结构设计技术在全球技术市场具有鲜明的技术特色和领先优势,其核心技术之一是基于应力幅法为基础的结构疲劳寿命设计与评估技术。我国最新的起重机设计规范提到了这一技术,但由于存在一些基础性技术数据和实践的空白,未能启动这一技术的应用。为破解这一技术的核心竞争力,通过关注和跟踪三菱重工起重机结构疲劳寿命设计技术,对其在中国应用的多台产品进行了结构疲劳计算和疲劳试验。本文以1台440t铸造起重机为例,分析了这项技术应用于冶金起重机领域的特色和实用性。     

Nonlinear cumulative damage model for multiaxial fatigue

On the basis of the continuum fatigue damage theory, a nonlinear uniaxial fatigue cumulative damage model is first proposed. In order to describe multiaxial fatigue damage characteristics, a nonlinear multiaxial fatigue cumulative damage model is developed based on the critical plane approach. The proposed model can consider the multiaxial fatigue limit, mean hydrostatic pressure and the unseparated characteristic for the damage variables and loading parameters. The recurrence formula of fatigue damage model was derived under multilevel loading, which is used to predict multiaxial fatigue life. The results showed that the proposed nonlinear multiaxial fatigue cumulative damage model is better than Miner’s rule.     

焊接结构虚拟疲劳试验技术研究

针对焊接结构的疲劳问题,提出虚拟疲劳试验技术.基于有限元数值仿真技术及焊接接头S-N曲线数据库,在计算机中模拟物理样机的疲劳试验过程,预测焊接结构的疲劳寿命,使产品在设计阶段开展抗疲劳设计成为可能.虚拟疲劳试验在铁路车辆焊接摇枕上的应用验证了该技术的可行性.     

The effect of a solid additive on rolling fatigue life

Behaviour of a series of lubricant oils and the effect of a non stoichiometric inorganic compound, as solid extreme pressure additive, on rolling fatigue life are studied using the rolling four-ball accelerated service simulation test proposed by Barwell and Scott. The results show, in all tested cases, the remarkable efficacy of this type of additive. The Total Acidity Number (tan) was found to increase with performance time for the case of the base lubricant, while for the oils with additives, it remained at its constant low value. This led to a proposal of a possible mechanism of the additive performance in the rolling process.     

基于客户/服务器模型的塔式起重机剩余寿命评估系统

采用客户／服务器模型，开发出塔式起重机剩余寿命评估系统，详细介绍了该系统的总体技术方案、体系结构及功能设计。     

电驱动换挡机构疲劳寿命试验系统设计

根据电驱动换挡机构疲劳寿命试验要求,设计开发了基于电驱动换挡机构疲劳寿命为评价指标的试验系统;并就系统的组成、工作原理和测控软件等进行了详细介绍。经试验验证,该系统稳定可靠,操作方便,很好地满足了电驱动换挡机构疲劳寿命试验的要求。目前,该系统已在多款电驱动换挡机构研发阶段取得了良好的应用效果。     

一种负载模拟器的设计

负载模拟器通过弹性元件变形产生的弹性力来模拟工作负载,弹性元件需在弹性变形范围内工作,且弹性元件疲劳特性要求很高。负载模拟器在测试时,各扭杆发生变形比较复杂,不是简单的弯曲或扭转变形。文中利用有蔽元法,计算得到某型负载模拟器的刚度及疲劳寿命,指出此类模拟器的设计与制造要点。     

Contact fatigue life prediction of a bevel gear under spectrum loading

Rolling contact fatigue (RCF) issues, such as pitting, might occur on bevel gears because load fluctuation induces considerable subsurface stress amplitudes. Such issues can dramatically affect the service life of associated machines. An accurate geometry model of a hypoid gear utilized in the main reducer of a heavy-duty vehicle is developed in this study with the commercial gear design software MASTA. Multiaxial stress–strain states are simulated with the finite element method, and the RCF life is predicted using the Brown–Miller–Morrow fatigue criterion. The patterns of fatigue life on the tooth surface are simulated under various loading levels, and the RCF S–N curve is numerically generated. Moreover, a typical torque–time history on the driven axle is described, followed by the construction of program load spectrum with the rain flow method and the Goodman mean stress equation. The effects of various fatigue damage accumulation rules on fatigue life are compared and discussed in detail. Predicted results reveal that the Miner linear rule provides the most optimistic result among the three selected rules, and the Manson bilinear rule produces the most conservative result.     

Propagation in fretting fatigue from a surface defect

This paper analyses the growth of cracks in fretting fatigue from an initial flaw at the surface. Different crack growth laws are used in order to take into consideration the particular behaviour of short cracks. This methodology is applied to estimate life in various fretting fatigue tests with spherical contact characterized by two different geometries. The material used in the experiments is Al7075. The two geometries present significant differences in the evolution of the stresses, crack growth, etc. which are discussed. The approaches used to model short crack growth give different results, some of them being in good agreement with the experiments.     

桥式起重机有限元分析和疲劳寿命研究

以某180 t×24.85 m冶金桥式起重机为对象,应用有限元分析软件Ansys研究桥架的变形和应力分布状态,并与现场测试结果进行对比分析。结果表明,该起重机的最大挠度、静态Von Mises等效应力和第一阶固有频率均符合起重机设计规范要求。通过无损探伤发现桥架北主梁的下盖板上有裂纹,应用有限元分析和损伤容限设计对起重机裂纹的疲劳寿命进行研究,其分析数据可为起重机的日常维护检修和安全评估提供参考。     

The effect of a solid additive on rolling fatigue life: Part 2: Behaviour in a water-accelerated test

In this paper, as the second part of another previously published in this journal, the behaviour of a non-stoichiometric inorganic compound (nsic-bp1 additive) in a water-accelerated rolling fatigue test is studied.The results show the remarkable efficacy of the additive against the detrimental action of water present in lubricating oil. The efficacy of additive to inhibit the pernicious effect of water is explained by its reaction capacity.     

大型水陆两栖飞机起落架疲劳寿命分析与优化

以疲劳寿命分析理论成果为指导,对大型水陆两栖飞机主起落架进行疲劳寿命计算分析与结构优化研究。通过Hypermesh进行模型有限元前处理,在NASTRAN中计算应力分布结果,利用NcodeDesignlife研究起落架整体结构件疲劳寿命;通过LMS Virtual．Lab建立前起落架刚柔耦合模型,得到各个零部件连接部位节点力,从而完成对各个零部件的独立建模分析计算;基于疲劳寿命的结构优化技术,以Optistruct为工具对起落架疲劳寿命薄弱部位进行形状优化,使得疲劳寿命进一步提高。