T91钢焊接接头蠕变断口分析

利用显微组织观察、微型杯突蠕变试验及断口扫描等方法对T91钢焊接接头的组织结构和断裂原因进行表征和分析。结果表明,T91钢焊接接头各区域受焊接热循环的影响,组织差别较大,其断裂是由蠕变孔洞造成的微孔聚集型断裂。     

T92钢与TP347H钢焊接接头高温蠕变研究

通过显微组织观察和微型杯突试验,对长时间高温服役状态下的T92/TP347H钢焊接接头进行微观组织观察和断裂特性分析。结果表明,T92/TP347H钢焊接接头各区域受焊接热循环的影响,微观组织差别较大。焊接接头最易断裂区域为细晶区。     

P122钢焊接接头热腐蚀行为的研究

本文研究了涂有NaCl+Na2SO4混合盐膜的P122钢焊接接头,在650℃空气中的热腐蚀行为.采用X-射线衍射和EDX能谱对腐蚀产物进行了分析.试验结果表明,在650℃增加氯化钠的含量,腐蚀速率增加,焊接接头表面形成疏松的氧化层.此外还探讨了P122钢焊接接头的热腐蚀机制.     

T92/Super304H异种钢焊接接头组织分析

利用金相显微镜、扫描电镜、电子探针和X-射线衍射等方法研究了T92/Super304H异种钢焊接接头的微观组织.结果表明,焊缝金属的基体组织为奥氏体胞状树枝晶,组织中有析出相分布,其主要为M23C6和NbC;Super304H钢侧热影响区的组织亦为奥氏体+析出相,但析出相的种类为NbC、富Cu相和M23C6;而T92钢侧热影响区组织则为回火马氏体+析出相,析出相主要为M23C6,在熔合区两侧没出现明显的增碳脱碳层.     

P91主蒸汽管道焊接接头的蠕变特性和寿命估算

对P91钢母材和焊接接头进行持久试验，研究P91钢的蠕变特性，采用等温线法和L-M参数法对持久强度进行外推，进而对P91钢制主蒸汽管道的蠕变寿命进行估算。     

Mechanical Properties of Steel P92 Welded Joints Obtained By TIG Technology

Metal Science and Heat Treatment - Mechanical properties of P92 steel welded joints obtained using the TIG (141) technology have been studied upon post-welding heat treatment (PWHT). The...     

P91钢焊接接头冲击韧性研究

通过合理地设计P91钢的焊接工艺,对给定焊接条件下其焊接接头的显微组织特征和冲击韧性进行了研究.结果表明,采用所制定的焊接工艺,可以使焊接接头的显微组织均变为回火板条马氏体,且使焊缝晶粒明显细化并接近于母材晶粒;可获得良好冲击韧性,焊接接头热影响区的冲击值与母材相当,焊缝的平均冲击值为116.3 J,且所测量的实验值均高于现有标准.     

异种奥氏体钢焊接接头显微组织结构分析

研究了高锰奥氏体钢焊接接头性能和显微组织结构,在熔合线上不同合金元素成线性过渡,其显微组织与母材和焊缝组织相同,均为奥氏体加铁素体,显微硬度分析也证实了这点。说明用Ｎｉ－Ｃｒ奥氏体钢焊接材料焊接高锰奥氏体钢,可获得性能优良的焊接接头。     

P22钢管焊接接头的组织结构和力学性能

采用手工电弧焊(SMAW)对P22钢管进行全截面对接焊,测试分析焊接接头的组织结构、抗拉强度、弯曲性能、硬度和夏比V型冲击性能。结果表明:焊接接头质量良好,抗拉强度为515 MPa,侧弯试样均无裂纹;20℃下焊缝、热影响区和熔合线的冲击吸收能量分别为150 J、317 J、305 J,焊缝区、热影响区硬度分别为213~223 HV10、185~223 HV10;力学性能均符合BS EN ISO 15614-1∶2004+A2∶2012标准;焊缝、热影响区显微组织分别为粒状贝氏体和铁素体+粒状贝氏体,且热影响区可分为过热重结晶区、重结晶细晶粒区和不完全重结晶区;接头不同区域的组织结构与硬度分布相符。     

P92钢管高温持久试验及组织演变研究

在不同温度下,对P92钢管进行高温持久试验,并根据试验数据外推出其在625 ℃/105 h的持久强度为103.8 MPa,说明P92钢管具有优异的高温持久性能.分析了P92钢管的金相组织及在高温下的组织演变情况.分析认为,由于P92高温持久试样长时间处于高温环境,马氏体板条发生粗化,板条内位错密度降低,析出相M23C6...     

高强度桥梁钢焊接接头疲劳裂纹扩展速率的研究

利用高频疲劳试验机对高强度桥梁钢的母材、热影响区和焊缝的疲劳裂纹扩展速率进行了测定,并结合疲劳扩展断口分析各部位疲劳裂纹扩展快慢的原因。结果表明,高强度桥梁钢焊接接头中焊缝裂纹扩展速率最低,抗疲劳裂纹扩展能力最高;母材疲劳裂纹扩展速率最高,抗疲劳裂纹扩展能力最差;热影响区介于二者之间。焊缝的疲劳断裂模式是以穿晶断裂为主,母材是以沿Z字形路径扩展的沿晶断裂为主,热影响区则介于两者之间。     

高应力条件下T/P91钢蠕变行为仿真分析

以T/P91钢为研究对象,在连续介质损伤力学模型(CDM)基础上研究了T/P91钢蠕变机制。通过计算机仿真和文献实验结果分析可知,模拟T/P91钢材的蠕变曲线必须考虑空洞形核长大、溶质原子贫化以及Laves相粗化等损伤影响,才能获得比较真实的蠕变曲线。     

提高P91耐热钢焊接接头冲击韧度的研究

探讨了影响P91耐热钢焊接接头冲击韧度的工艺因素,对P91钢的常规焊接工艺进行调整,并模拟该工艺进行焊接试验。最后通过拉伸、弯曲、冲击试验、断口扫描和金相观察检验接头组织及性能。结果表明,在模拟焊接工艺下,P91耐热钢可以获得良好的焊接接头。焊缝拉伸强度高于母材;焊缝侧向弯曲试验外弧面未发现开裂;焊接接头的显微组织为回火板条马氏体,未出现非正常组织,焊缝晶粒明显细化;接头冲击韧度得到了大幅度提高。     

P92����Laves��ǿ�����õ��о�

 采用化学定量相分析技术并借助于光学显微镜、XRD、SEM、TEM及常规的力学检测设备,研究了600 ℃下P92钢中Laves相对强度的影响规律,结果表明：Laves相在时效过程中析出,时效时间在100 h 内, Laves相快速形核, 1 000 h内,随着时效时间的延长,钢中Laves相含量逐渐增加并能有效提高P92钢室温和600 ℃高温强度;600 ℃下3 000 h内提高P92钢中狂钨、钼含量,增加Laves相的析出量,能够显著提高P92钢持久强度。     

10Cr9Mo1VNbN/12Cr1MoV异种钢焊接接头的蠕变损伤及界面失效

针对马氏体耐热钢 10Cr9Mo1VNbN和珠光体耐热钢 12Cr1MoV ,采用TGS -9cb、H10Cr5Mo、TR31三种焊丝形成高、中、低匹配焊接接头 ,利用脉冲电流氩弧焊、高温加速模拟工况、力学性能试验及电子显微分析 ,研究了 10Cr9Mo1VNbN/ 12Cr1MoV异种钢焊接接头的力学性能、高温强度、界面蠕变损伤及失效特征。试验结果表明 ,焊前预热 2 5 0℃ ,焊后回火 75 0℃× 1h ,加速模拟运行 5 0 0h后 ,高匹配和中匹配接头的力学性能劣化明显 ,界面蠕变损伤及失效倾向较大 ;而低匹配接头的力学性能优于高匹配和中匹配接头 ,界面蠕变损伤较轻 ,失效倾向较小。因此 ,选用TR31焊丝作为10Cr9Mo1VNbN/ 12Cr1MoV异种钢焊接接头的填充材料较为合适。     

P92钢焊接接头蠕变本构关系

通过热处理方法模拟焊接热循环,在 3.53 K/s 的升温速度下制备 P92 钢焊接热影响区各微区的模拟组织试样,通过单轴蠕变试验获得 923K 下 P92 钢熔敷金属、热影响区各微区和母材组织不同应力水平下的单轴蠕变数据,用最小二乘法拟合得到 P92钢焊接接头各区域组织在稳态蠕变条件下的蠕变本构方程.结果表明,相比焊接接头其它微区组织,试验应力较低时,细晶区的蠕变应变率最大,因此在低应力下细晶区容易发生蠕变开裂;随着应力水平的增加,焊接接头和母材蠕变速率逐渐超过细晶区,蠕变断裂易发生在焊缝或母材上.

Abstract：

The welding heat thermal cycle was simulated through the heat treating method, and the simulated microstructures of the coarse grain heat-affected zone (CGHAZ), fine grain heat-affected zone (FGHAZ) and intercritical heat-affected zone (ICHAZ)of P92 steel were prepared by using a furnace at 3.53 K/s of heating rate. The uniaxial creep data of the base metal, deposited metal and simulated CGHAZ, FGHAZ and ICHAZ specimens were obtained through the creep tests under the temperature of 923 K, and the creep constitutive equations of each material were obtained too. The result shows that the creep strain rate of FGHAZ is higher than the other zones of the welded joint under the low stress. So the creep rupture is easy to occur in te FGHAZ. In addition, the creep properties are obviously different among the CGHAZ, FGHAZ and ICHAZ, which indicate the HAZ has the obvious material heterogeneity.     

Effect of Heat Treatment on Microstructure and Mechanical Behavior of a Welded Joint from Heat Resistant Steel SA-335 P5

Metal Science and Heat Treatment - The microstructure and mechanical properties of a welded joint from heat resistant steel SA-335 P5 have been studied directly after welding (as-welded), after...     

2205钢不同焊接方法接头CTOD断裂韧度试验及分析

依据英国标准BS7448,研究了焊条电弧焊(SMAW)和钨极氩弧焊(GTAW)焊接方法对SAF2205双相不锈钢管焊接接头低温CTOD断裂韧度的影响.结果表明,GTAW接头的CTOD值较SMAW接头的高,且几乎接近母材的CTOD值.利用金相显微镜和扫描电子显微镜研究了这两种方法焊接SAF2205钢管焊接接头的断口微观组织,发现GTAW和SMAW接头均现出“Pop-in”现象,并分析了CTOD值降低的原因.     

超声冲击改善P355NL1钢焊接接头腐蚀疲劳性能研究

对P355NL1钢焊接接头进行超声冲击处理,研究超声冲击对腐蚀疲劳性能的影响。利用光学显微镜和扫描电镜对超声冲击前后的表层显微结构以及腐蚀疲劳失效断口进行分析,利用电化学工作站对超声冲击前后试样电化学腐蚀速率进行测定。结果表明,当试样处于6%(质量分数) NaCl腐蚀溶液中时,焊态试样疲劳强度下降12.5%;在6%NaCl腐蚀液和水介质中,冲击态试样相较于焊态试样疲劳强度分别提高了75%和53%,S-N曲线斜率分别改变75.4%和60.4%。经超声冲击处理后试样表层产生明显的塑性变形层,最大变形层深度约350μm;冲击之后试样的疲劳寿命有很明显提高,疲劳断裂位置也由焊趾处转移到焊缝或者母材区,腐蚀坑数目明显减少。表明超声冲击可以细化晶粒,同时降低应力集中现象,消除有害残余拉应力,引入有益的残余压应力,降低电化学腐蚀速率,提高焊接接头的腐蚀疲劳性能。     

Impression Creep Behavior of 316LN Stainless Steel

Impression creep tests have been carried out at 923 K on 316LN SS containing 0.07, 0.14, and 0.22 wt.% nitrogen, under different applied stress levels. It was observed that the impression creep depth versus time curves were similar to the creep curves obtained from conventional uniaxial creep tests. The impression creep curves were characterized by a loading strain and primary and secondary creep stages similar to uniaxial creep curves. The tertiary stage observed in uniaxial creep curves was absent. The steady-state impression velocity was found to increase with increasing applied stress. The equivalent steady-state creep rates calculated from impression velocities were found to be in good agreement with the steady-state creep rates obtained from conventional uniaxial creep tests. Equivalence between applied stress and steady-state impression velocity with uniaxial creep stress and steady-state creep rate, respectively, has been established based on the laws of mechanics for time-dependent plasticity. It was found that impression velocity was sensitive to the variation in nitrogen content in the steel; impression velocity decreased with increasing nitrogen content, and the results obtained in this study were in agreement with those obtained from uniaxial creep tests.