Inter-particle space fractions in fried batter coatings as influenced by batter formulation and pre-drying time

Evaluation different fractions of the spaces in a fried product that are occupied by air, moisture, or fat provides useful information for researcher and manufacturer to better understand the mechanism of oil absorption during frying. The objective of this study was to determine the influence of batter formulations and pre-drying on the fraction of inter-particle spaces in batter coating. Pre-drying decreased the amount of fat to 2.97 g/100 g compared to non-pre-dried samples which showed 4.37 g/100 g fat content. Higher rice flour content in batter significantly increased the fraction of inter-particle spaces occupied by air (SOA), and decreased the fraction of spaces occupied by moisture (SOM) and fat (SOF). Longer pre-drying times showed greater fraction of spaces occupied by air, and smaller fraction of spaces occupied by moisture and fat. SOA, SOM, and SOF of the batter systems ranged from 2.2% to 46.03%, 2.55 to 47.07%, and 0.35% to 11.11%, respectively. Using higher amount of wheat flour in batter and longer pre-drying time showed to significantly decrease fat uptake during frying.     

Acrylamide formation in different batter formulations during microwave frying

Acrylamide, a probable human carcinogen, is found to be formed in a wide range of fried foods. In this study, the effects of microwave frying on acrylamide formation in the coating part of chicken were investigated. It was also aimed to determine the effects of various flour types (soy, chickpea and rice flour) in batter formulations on the acrylamide formation and on the color of fried chicken. Usage of all flour types except soy flour resulted in approximately the same moisture content and color development after 1.5 min of microwave frying. Acrylamide contents of batter parts of 1.5 min microwave fried samples having different flours were similar. Microwave frying provided lower acrylamide content and lighter color as compared to those fried conventionally for 5 min for all types of flours. This reduction in acrylamide level was the highest (34.5%) for rice flour containing batter.     

Preparation of low-fat uptake doughnut by dry particle coating technique

ABSTRACT:  Soybean hull–wheat flour composites were prepared and used a doughnut formulation in order to decrease fat uptake during deep-fat frying. Soybean hulls were microparticulated by jet milling, and wheat flour was air-classified into coarse and fine fraction by an air classifying system. The coarse fraction of wheat flour was dry-coated with the microparticulated soybean hulls by a hybridization system. To investigate the effect on fat uptake, 4 different types of composites were prepared, which contained 0%, 1%, 5%, and 10% of soybean hulls. Doughnuts containing 1%, 5%, and 10% of microparticulated hulls decreased fat contents of 11.5%, 13.6%, and 35.8%, respectively. As soybean hulls content increased, hardness and crispiness increased. However, sensory evaluations demonstrated that there were no significant differences in appearance, flavor, crispiness, taste, and general liking ( P < 0.05). Inner crust structures of doughnut showed slight reductions in cell size and improved cellular integrity with shrinkage in the cell membrane as the content of soybean hulls increased. These results show that microparticulated soybean hulls may form a protective layer during frying process, and this process could be used by the food industry for preparing doughnuts with reduced fat uptake.     

配方和预干燥时间对油炸裹层面糊含水量、含油量的影响

为了解裹层配方、油炸时间和预处理条件对油炸裹层吸油量的影响,研究了烘箱预干燥0、15和30min的四种(纯小麦粉,添加羟丙基甲基纤维素(HPMC),添加黄原胶和添加鱼鳞胶原蛋白)配方的面糊在180℃油炸条件下,水分含量和油含量随油炸时间的变化情况,及裹层在油炸过程中的传质动力学。结果表明:添加了HPMC和黄原胶的裹层在油炸过程中的含水量高,吸油量低。预干燥条件会影响裹层在油炸过程中的传质速率,预干燥时间越长,水分扩散率越低,油脂移动的速率也越低。菲克第二定律和一级动力学方程的预测结果与实验结果拟合度较高,可以很好的描述水分扩散和油脂移动过程。      

Particle Size Fractionation of High-Amylose Rice (Goami 2) Flour as an Oil Barrier in a Batter-Coated Fried System

The particle size effects of high-amylose rice (Goami 2) flour on quality attributes of frying batters were characterized in terms of physicochemical, rheological, and oil-resisting properties. High-amylose rice flours were fractionated into four fractions (70, 198, 256, and 415 μm) of which morphology was also analyzed by scanning electron microscopy. Rice flour with smaller particle size exhibited a higher degree of starch gelatinization, giving rise to increased pasting parameters. When the rice flours were incorporated into frying batters, higher steady shear viscosity was observed in the batters with finer rice flour, which could be well characterized by the power law model. In addition, the dynamic viscoelastic properties of the batters were enhanced by the use of rice flour with smaller particle size, which also caused an increase in batter pickup. When subjected to deep fat frying, the batters with finer rice flour exhibited reduced moisture loss. Furthermore, the oil uptake was found to have a positive correlation with the particle size of rice flour (R ²?=?0.88), even showing the reduction of oil uptake by 15%. It could be synergistically attributed to the formation of outer starch granular layers, high batter viscosity/pickup, and reduced moisture loss by finer rice flour.     

Microstructural evaluation of deep-fat fried chicken nugget batter coating using confocal laser scanning microscopy

Porosity and pore size distribution are very important microstructural properties of fried foods needed in process optimization and product development. The objective of this study was to characterize the pore properties and quantify fat distribution in deep-fat fried chicken nuggets batter coating using confocal laser scanning microscopy. Samples were fried at three temperatures namely 170, 180 and 190 °C. Detached batter coatings were stained non-covalently and 2-D images were obtained at fluorescence and reflection modes of the microscope. The images were analyzed for fat and pore distribution. Fat distribution obtained from image analysis was significantly (P < 0.05) affected by the frying temperature and time, and it decreased within the depth of the sample thickness. There was a strong correlation between fat distribution and fat content obtained by the conventional method at two temperatures, 180 and 190 °C. Porosity ranged between 4.97% and 32.7% and was significantly influenced by frying temperature. Pore size varied approximately between 1.20 and 550 μm. Frying process led to the formation of more micropores (pores < 40 μm) and bigger (pore ? 216 μm) pores.     

Porosity determination of deep‐fat‐fried coatings using pycnometer (Fried batter porosity determination by pycnometer)

The effect of processing conditions such as frying time and temperature, and batter formulation on pore development in deep‐fat fried chicken nuggets coatings were studied using helium pycnometer method. Chicken nuggets with preformed and laboratory prepared batter coatings were fried at temperatures between 170 and 190 °C for a time range between 0 and 240 s. There was significant (P < 0.05) effect of frying temperature and batter formulation on porosity. Porosity increased with frying time and temperature, and ranged between 2.15 and 47.92% for the preformed batter and 9.96 and 54.76% for the formulated batters. Apparent and bulk densities of the preformed batters increased and decreased with frying time, respectively, but both declined gradually with increasing frying temperature. As the level of rice flour in the formulation increased, apparent and bulk densities also increased. Batter formulation and frying temperature significantly (P < 0.05) influenced the variation in moisture and fat content of the fried batter. Porosity demonstrated positive and negative correlation with fat uptake and moisture loss, respectively, for all the batter coatings.     

Effects of microwave frying and different flour types addition on the microstructure of batter coatings

In this study, the influences of microwave frying and various flour types on microstructure of batter coatings were investigated. Control batter formulation contained only wheat and corn flour. To determine the effects of different flour types, 30% of the corn and wheat flour mix was replaced with chickpea, rice or soy flours. Frying was performed in microwave oven at 365 W (70%) power level for 1.5 min after bringing the oil temperature to 180 ± 1 °C. Samples were also fried in a conventional fryer at 180 °C for 1.5 and 5.0 min for comparison. Microwave fried samples had higher specific bulk volume and porosity values and also smoother inner surface as compared to conventionally fried samples. Porosity values of different batter formulations were in the range of 0.425–0.484 in 1.5 min microwave fried chicken samples and 0.348–0.392 in 5.0 min conventionally fried ones. Microwave fried samples had comparable or lower hardness values than the conventionally fried ones depending on the flour type used in batter formulation. Microstructure of fried batter was different for different batter formulations. Microwave fried control and chickpea flour containing batter provided formation of larger gas cells on the outer surface. Soy flour containing batter resulted in smallest size gas cells for both frying methods.     

Effect of batter formulation on lipid uptake during frying and lipid fraction of frozen battered squid

The present paper studies the influence that batter ingredients (wheat flour, corn flour, salt and leavening agent) have on fat content and oxidative degradation of the lipid fraction of deep-fried frozen battered squid. The use of a leavening agent significantly increases the fat content during frying; the generation of gas cells where oil easily lodges is the most important event observed by scanning electron microscopy when this additive is used in the formulation. The addition of salt in the formulation also increases fat content, but replacement of wheat flour by corn flour decreases significantly the oil content of the battered squids. The acidity index values indicate a relatively low degree of hydrolysis for all the batters studied. The batter formulation influences the degree of oxidation of the lipid fraction of the deep-fried products; the battered product with leavening in its formulation shows a lesser oxidation (P<0.05), which might be connected with the high absorption of oil during deep fat frying.     

Characteristics and oil absorption in deep‐fat fried batter prepared from ball‐milled wheat flour

BACKGROUND: The porous structure generated during frying influences oil absorption and textural qualities. The alteration in physical properties of wheat flour is suspected to affect the structure formation. The present study investigated the effect of physicochemical changes in wheat flour by the ball‐milling process on structure formation and consequently oil absorption of a fried wheat flour batter model. RESULTS: Batter models containing 600 g kg^?1 moisture were made of 0–10 h ball‐milled wheat flour and then fried in frying oil at 150 °C for 1–7 min. The samples made of milled flour possess larger pores and exhibit lower oil absorption than sample made of 0 h milled flour. The fracture force of a fried sample prepared from 5 and 10 h milled flour is lower than that of a sample prepared from 0 h milled flour. CONCLUSION: The decrease in glass transition temperature (T_g) and melting temperature (T_m) of milled flour affect the microstructure formation in the fried wheat flour batter. The microstructure is responsible for oil absorption and fracturability in fried food. The samples made of flour of longer ball‐milling time have lower oil absorption and higher crispness. Ball‐milling may be a tool to produce mechanically modified wheat flour which can reduce oil absorption for fried batter. Copyright © 2009 Society of Chemical Industry     

Effect of edible coatings on the quality of frozen fish fillets

The objective of this study was to determine the changes in the quality of coated trout fillets after coating with edible materials. Fillets were coated and stored at −18 °C for a period lasting up to 7 months. Coating materials were applied in three different stages (first, second, and last coatings). The coated fillets were fried and analyzed for oil absorption and moisture content throughout the storage period. Sensorial attributes and the physical-biochemical changes were also measured before the frying process in each month. It was observed that it is more advantageous to use gluten as the first coating, xanthan gum as the second coating, and wheat (W) and corn (C) flours in the ratio of 1:1 or 2:1 as the last coating. In terms of the fillet quality, the following results were obtained in the analyses conducted before frying. The lowest pH found was 6.25 in zein-containing samples and 6.30 in guar-containing samples. The effects of the last coatings on pH were unimportant (P > 0.05). The lowest thiobarbituric acid levels found were 2.07 mg kg in the fillets coated with casein mixture, 2.44 mg kg in the fillets coated with xanthan gum, and 2.25 mg kg in the fillets coated with W:C flour mixture in the ratio of 2:1. The lowest total volatile basic nitrogen levels found were18.06 mg 100 g in the fillets coated with casein mixture, 18.62 mg 100 g in the fillets coated with xanthan gum, and 18.47 mg 100 g in the fillets coated with W:C flour mixture at 1:1 ratio. In the sensorial analysis, the coated samples were much more preferred than those not coated. As a result of the effects of all the materials, the coating layers on the meat surface provided more resistance against mass transfer during storage.     

Effects of pre-heating temperature and formulation on porosity,moisture content,and fat content of fried batters

The effect of pre-heating temperatures on moisture and fat contents, and porosity of fried batters was studied. Batter pre-heated at 60 °C showed higher moisture content, lower fat content and lower porosity than non-pre-heated batter and batters pre-heated at 70 and 80 °C. Moisture content, fat content, and porosity at 4 min frying for batters with different pre-heating treatments ranged from 35.08 to 39.37, 3.92 to 5.16, and 13.14 to 45.31 %, respectively. Because of significant reduction in fat content, 60 °C pre-heating temperature was chosen to study the effect of batter formulations on moisture and fat contents, and porosity. Different wheat to rice flour ratios were prepared, and then each batter was pre-heated at 60 °C. Batters with higher wheat flour content showed higher moisture content, and lower fat content and porosity than batters with higher rice flour.     

Thermal properties of batter systems formulated by combinations of different flours

There is an increasing consumer preference for reduced oil content in fried food products. The amount of fat absorbed by deep fried foods can be modified using appropriate coatings such as batter and breading systems. Coatings also change the heat transfer characteristics of the composite products. The goal of this study was to determine some thermal properties of selected batter mixes that are commonly used for deep fat frying of chicken products. Three types of flour-based batter mixes were used. These were mixtures of wheat and rice (WR), wheat and corn (WC), and corn and rice (CR) flours with salt and different methylcellulose (MC) levels. The differential scanning calorimeter (DSC) was used to measure glass transition temperature (T_g), gelatinization temperature (T_G), ice-melting temperature (T_m) and enthalpy (ΔH_G) of the different batter formulations. Salt and MC greatly influenced the thermal properties of batter systems as they increased T_G, but depressed T_m. Adding rice and corn flours to wheat flour based batters apparently changed the thermal properties. Corn flour based batters required considerable more energy for gelatinization during the cooking process.     

Effect of Hydroxypropyl Methylcellulose on Rheological Properties, Coating Pickup, and Oil Content of Rice Flour-Based Batters

Rice flour-based batter is an alternative for wheat flour-based batter for consumers with wheat allergy or wheat intolerance. Further advantage of rice flour in batter is its ability to reduce oil uptake. However, due to its low-protein content, high amylose, and small granule size, rice flour-based batter possesses poor adhesion property. The aim of this study was to investigate the effect of the addition of hydroxypropyl methylcellulose (HPMC); a hydrocolloid, on rheological properties, coating pickup, and oil absorption of HPMC-rice-based fried batter. Rheological properties of rice flour-based batters containing HPMC with different degrees of substitution (DS) and concentrations were determined. In steady-shear measurements, the addition of HPMC; E4M (DS = 1.9) and K4M (DS = 1.4), led to the increase of apparent viscosity, yield stress, and consistency index. K4M rice flour batters showed shear-thickening behavior (n > 1) with syneresis. HPMC increased the complex modulus (G*) of batters, where storage moduli (G′) were higher than loss moduli (G″). The crossover points increased with increasing HPMC concentration. HPMC addition increased the coating pickup of fresh carrot sticks and less coating loss was observed with K4M. Rice batter formulated with 0.5% E4M provided deep-fried crust with 26% lower oil content compared to the control crust.     

Evaluation of l-ascorbic acid oxidation on SH concentration in soy-wheat composite dough during resting period

The effect of l-ascorbic acid (l-AA) on free sulfhydryl concentration (SH) was evaluated in soy-wheat composite dough from 100-500 (g/kg) soy flour substitution for wheat flour. Raw soy flour (RSF) and physically modified soy flours (PMSF1 and PMSF2) were used for the preparation of the composite dough with wheat flour. The two physically modified soy flours were prepared by steam flushing (PMSF2) and water boiling (PMSF1) of raw soy beans before flour preparation. Using a timer, dough blends were manually mixed (at approximately 60 rpm) to dough development time after which, dough was sampled for the estimation of free SH groups. l-AA (0.05% w/w) was mixed with the dough after dough development and the dough was sampled after 1 h of resting the dough. The results showed that l-AA (0.05% w/w) acted as a reducing agent by increasing SH levels in all soy-wheat dough blends (P<0.05). After 1 h of resting, soy-wheat composite dough without l-AA had lower concentrations of SH than that with l-AA. A positive correlation was shown between soy flour concentrations and SH concentration before and after dough resting. A negative correlation existed between l-AA consumption and SH concentration for RSF-wheat, PMSF1-wheat and PMSF2-wheat doughs. The results indicated that soy flour weakened wheat flour dough by increasing SH concentration and that l-AA could have a synergistic effect on the reduction of gluten proteins and thus weakening the dough.     

Relationship between Rice Flour Particle Sizes and Expansion Ratio of Pure Rice Bread

We examined a method to produce bread from crystalline rice flour without using thickening agents such as gluten, polysaccharide thickening, and amorphous rice flour. Rice grains were pulverized by a jet mill to produce flour. Samples of rice flours of various particle size distributions were prepared by using a size shifter. The degree of starch damage and the dynamic viscoelasticity of rice batter were measured in this work. We also baked bread of the flour of each size distribution to study processability for making bread. The batter made by the pulverized flour of rice particle size ranging from 75 to 106 μm had the highest expansion ratio and a good processability for baking breads compared to other particle size batters. The rice bread with high expansion ratio was produced by controlling particle size of crystalline rice flour without using thickening agents.     

Edible Coating Effects on Fried Potato Balls

The effects of various treatments and frying times on some physical, chemical, and sensorial properties of potato balls coated with chickpea and wheat flour were studied. Potato balls were pre-dusted with chickpea flour (CF) or wheat flour (WF) as an initial coating which was followed by dipping into 0.1% xanthum gum solution as the second coating. The last coating was breading with 1:3 CF/WF, 1:1 CF/WF, and 3:1 CF/WF mixtures. Coated potato balls were fried at 185 °C for 5, 7, and 9 min. The pre-dusting materials, particularly the effect of CF, enhanced yield values and sensorial properties as well as increased adhesion degree as it decreased frying loss. Although, the breading materials raised the yield values compared to the control, the yield and moisture content values decreased with increasing frying time. Frying loss, fat absorption, penetrometer values, and texture values also increased. Results revealed that CF is suitable as a pre-dusting material, and 7 min was the more efficient frying time for coated potato balls.     

INFLUENCE OF METHYLCELLULOSE ON OIL ABSORPTION OF WHEAT FLOUR BATTER COATED CUT POTATOES1

The influence of substitution types (A4M, E4M, and K4M), molecular weights (14000, 41000, and 86000), and concentrations (0, 0.2, 0.4, and 0.6% w/w of flour) of methylcellulose on oil absorption of wheat flour batter-coated cut potatoes in two batter systems was studied. The two batter systems are (1) controlled viscosity batters at 1200 cp (CVB) and (2) controlled initial moisture content batters at 134 g/100 g flour (CIMB). In CVB, addition of methylcellulose increased initial moisture content of batters. There was no significant difference in moisture and oil content in fried products among types of methylcellulose. Higher number average molecular weight (Mn) of methylcellulose up to 41000 with simultaneous increase in initial moisture content resulted in greater moisture content in fried coating and oil content in food substrate. The higher the concentration of methylcellulose with concurrent increase in initial moisture content of batter, the greater the oil content in food substrate and the lower the oil uptake ratio in coating were obtained. For CIMB, addition of methylcellulose raised viscosity of batters. Higher Mn and concentration of methylcellulose in CIMB provided increasing coating thickness and decreasing oil uptake in fried products. Substitution type of methylcellulose for the molecular weight studied did not affect the fried quality whereas increase in Mn and concentration resulted in lower oil absorption and oil uptake ratio.     

Deep fat frying characteristics of chickpea flour suspensions

Chickpea ( Cicer arietinum ) (Bengal gram) flour suspensions are widely used in the preparation of oriental traditional snacks and sweets. We investigated the frying characteristics of small and large boondi , a traditional product made by deep fat frying the droplets of chickpea flour suspensions. The rate of water loss during frying was much higher than that of oil uptake. Towards the end of frying, the bulk densities of small and large boondis were similar and remained constant. The analysis of microstructure of the product indicated that there were large pores and vacuoles inside, whereas the outer surface remained fairly smooth with fewer smaller pores. The colour changes during frying were described in terms of tristimulus values (brightness, hue and chroma) and yellowness, of which brightness decreased markedly; the colour of the product changed from bright yellowish orange (raw batter) to dull orange (finished product).     

Effect of damaged starch on acrylamide formation in whole wheat flour based Indian traditional staples, chapattis and pooris

Variation in acrylamide content of two Indian traditional products, chapatti and poori was observed with respect to the damaged starch content in whole wheat flour of different wheat varieties from which these products were prepared. Wheat cultivar ‘lokwan’ was milled by altering mill aperture, feed rate and moisture content to obtain whole wheat flour with damaged starch contents ranging from 6.23% to 28.12%. Acrylamide content of the chapatti and pooris prepared from such flours ranged from 12.5 to 65.5 μg/kg in chapatti, and 25.5 to 130.5 μg/kg in pooris. Impact of several additives showed 10 μmol/g flour citric acid, and 100 μmol/g flour calcium chloride to reduce acrylamide in pooris by approximately 54% and 72%, respectively, without altering the sensory analysis of the products.