NiCoFe/C cathode electrocatalysts for direct ethanol fuel cells

A direct ethanol fuel cell (DEFC), which is less prone to ethanol crossover, is reported. The cell consists of PtRu/C catalyst as the anode, Nafion^® 117 membrane, and Ni–Co–Fe (NCF) composite catalyst as the cathode. The NCF catalyst was synthesized by mixing Ni, Co, and Fe complexes into a polymer matrix (melamine-formaldehyde resins), followed by heating the mixture at 800 °C under inert atmosphere. TEM and EDX experiments suggest that the NCF catalyst has alloy structures of Ni, Co and Fe. The catalytic activity of the NCF catalyst for the oxygen reduction reaction (ORR) was compared with that of commercially available Pt/C (CAP) catalyst at different ethanol concentrations. The decrease in open circuit voltage (V_oc) of the DEFC equipped with the NCF catalysts was less than that of CAP catalyst at higher ethanol concentrations. The NCF catalyst was less prone to ethanol oxidation at cathode even when ethanol crossover occurred through the Nafion^®117 film, which prevents voltage drop at the cathode. However, the CAP catalyst did oxidize ethanol at the cathode and caused a decrease in voltage at higher ethanol concentrations.     

Enhanced activity of PtSn/C anodic electrocatalyst prepared by formic acid reduction for direct ethanol fuel cells

The Pt₃Sn/C catalyst with high electrochemical activity was synthesized under optimizing preparation conditions. The surface of carbon support pretreated by strong acid contains many O-H and CO groups, which will increase the active sites of PtSn/C catalysts. The catalyst structure was characterized by X-ray diffraction (XRD), transmission electron microscope (TEM) and temperature programmed reduction (TPR). The co-reduction of Pt⁴⁺ and Sn²⁺ ions causes Sn to enter Pt crystal lattice to form PtSn alloy whose surface, however, contains tin oxides with Sn⁴⁺ and Sn²⁺ valences, which can promote the ethanol oxidation. The crystallinity of PtSn decreases with the reduction of the atomic ratio of Pt:Sn. By prolonging the reaction time of formic acid, the forward anodic peak current of ethanol oxidation reaches 16.2 mA on the Pt₃Sn/C catalyst with 0.025 mg Pt loading.     

Tetrahydrofuran-functionalized multi-walled carbon nanotubes as effective support for Pt and PtSn electrocatalysts of fuel cells

A novel and simple method to functionalize multi-walled carbon nanotubes (MWCNTs) is developed using tetrahydrofuran (THF) solvent as the functionalization and anchoring agent. The effectiveness of the method is demonstrated by the synthesis of uniformly distributed Pt and PtSn nanoparticles on THF-functionalized MWCNTs. Transmission electron microscopy and X-ray diffraction results indicate that Pt and PtSn nanoparticles with a narrow particle size distribution and an average particle size of ∼4 nm are synthesized on THF-functionalized MWCNTs. The lattice parameter of PtSn/MWCNTs increases with the Sn content, indicating the successful formation of PtSn binary nanoparticles. The results demonstrate the applicability and effectiveness of the THF-functionalized MWCNTs as effective catalyst supports in the development of highly dispersed and active Pt and Pt-based electrocatalysts for low temperature fuel cells. The successful functionalization of MWCNTs by THF also indicates that there could be a strong σ-π interaction between the MWCNTs and the THF.     

Comparison of different promotion effect of PtRu/C and PtSn/C electrocatalysts for ethanol electro-oxidation

Well dispersed PtSn/C, PtRu/C and Pt/C electrocatalysts were synthesized by a modified polyol process and characterized by X-ray diffraction (XRD), transmission electron microscope (TEM) and inductively coupled plasma-atomic emission spectrometry techniques. XRD patterns show that Ru induces the contraction of Pt lattice parameter while Sn makes the Pt crystal lattice extended. Ethanol oxidation activities on the catalysts were studied via cyclic voltammetry (CV) and chronoamperometry (CA) methods at room temperature. It is found that the electrode potential plays an important role in the electrochemical behavior of ethanol oxidation on PtRu/C and PtSn/C catalysts. In the lower potential region, PtSn/C possesses higher performance for ethanol oxidation, while in the higher potential region PtRu/C is more active. The different promotion effects of PtSn/C and PtRu/C to ethanol oxidation can be explained by the structural effect and modified bi-functional mechanism in different potential region. Single cell test of a direct ethanol fuel cell (DEFC) was also carried out to elucidate the promotion effect of PtRu/C and PtSn/C catalysts on the ethanol oxidation at 90 °C.     

Influence of nickel on the electrochemical activity of PtRu/multiwalled carbon nanotubes electrocatalysts for direct methanol fuel cells

This paper presents the effect of Ni in PtRu electrocatalysts over multiwalled carbon nanotubes (MWCNT) utilized for the electro-oxidation of methanol with the purpose of increasing reaction activity and tolerance to carbon monoxide. Two kinds of MWCNT were prepared using the same technique but different catalytic agents, ferrocene, and nickelocene. MWCNT obtained from ferrocene were treated after the synthesis to eliminate amorphous carbon and Fe excess, while MWCNT from nickelocene were used as synthesized to leave the nickel nanoparticles formed during the synthesis. PtRu particles were deposited over the surface of both types of MWCNT in order to study the effect of the Ni presence. The structure of the electrocatalysts was analyzed by transmission electron microscopy (TEM) and X-ray diffraction (XRD). Chemical elemental microanalysis was carried out by X-ray energy dispersive spectroscopy (EDS). The synthesized MWCNT had an average diameter in the order of 60 nm and an average length of about 30 microns. Metallic nanoparticles deposited had a particle size in the order of 10 nm each. The electrochemical surface area (ESA) was measured using CO stripping curves and the activity toward the methanol oxidation reaction was evaluated. The ESA was improved with the presence of Ni, achieving an activity and onset potential similar to a commercial electrocatalyst (20 wt% PtRu/C, ETEK) with a lower PtRu loading (10 wt% PtRu).     

Effect of W on PtSn/C catalysts for ethanol electrooxidation

Binary and ternary Pt-based catalysts were prepared by the Pechini–Adams modified method on carbon Vulcan XC-72, and different nominal compositions were characterized by TEM and XRD. XRD showed that the electrocatalysts consisted of the Pt displaced phase, suggesting the formation of a solid solution between the metals Pt/W and Pt/Sn. Electrochemical investigations on these different electrode materials were carried out as a function of the electrocatalyst composition, in acid medium (0.5 mol dm⁻³ H₂SO₄) and in the presence of ethanol. The results obtained at room temperature showed that the PtSnW/C catalyst display better catalytic activity for ethanol oxidation compared to PtW/C catalyst. The reaction products (acetaldehyde, acetic acid and carbon dioxide) were analyzed by HPLC and identified by in situ infrared reflectance spectroscopy. The latter technique also allowed identification of the intermediate and adsorbed species. The presence of linearly adsorbed CO and CO₂ indicated that the cleavage of the C–C bond in the ethanol substrate occurred during the oxidation process. At 90 °C, the Pt₈₅Sn₈W₇/C catalyst gave higher current and power performances as anode material in a direct ethanol fuel cell (DEFC).     

Effect of Mo addition on the electrocatalytic activity of Pt–Sn–Mo/C for direct ethanol fuel cells

Carbon-supported Pt–Sn–Mo electrocatalysts have been synthesized by a polyol reduction method and characterized for ethanol electro-oxidation reaction (EOR). While the percent loading of the synthesized nanoparticles on the carbon support is higher than 35%, energy dispersive spectroscopy (EDS) reveals that the Mo contents in the nanoparticle catalysts are lower than the nominal value, indicating incomplete reduction of the Mo precursor. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analyses reveal that the Sn and Mo exist as oxide phases at the surface layers of the nanoparticles and the degree of alloying is very low. The electrochemical properties of the electrocatalysts have been evaluated by cyclic voltammetry (CV) and chronoamperometry. The catalytic activity for EOR decreases in the order PtSnMo_0.6/C > PtSnMo_0.4/C > PtSn/C. Single cell direct ethanol fuel cell (DEFC) tests also confirm that the PtSnMo_0.6/C anode catalyst exhibit better performance than the PtSn/C anode catalyst. An analysis of the electrochemical data suggests that the incorporation of Mo to Pt–Sn enhances further the catalytic activity for EOR.     

Electrodeposited PtCo and PtMn electrocatalysts for methanol and ethanol electrooxidation of direct alcohol fuel cells

PtCo and PtMn electrocatalyst particles were successfully synthesized on Ti substrate by the electrodepostion method. PtCo particles deposited are star-shaped particles with size of 100–200 nm and very porous with many slices of 10 nm. On the other hand, PtMn particles are spherical and have no obvious conglomeration, and the particle is in the range of 100–200 nm. The results reveal that the effect of the incorporation of Co and Mn on the electrochemical active surface area of Pt nanoaprticles is very small. However, incorporation of trace Co and Mn in Pt (e.g., Pt₁₀₀₀Co and Pt₁₀₀₀Mn) has dramatic effect on the electrochemical oxidation reaction of alcohol. The mass specific peak current for the methanol oxidation in alkaline media is 49 mA cm⁻² and 39 mA cm⁻² on Pt₁₀₀₀₀Mn and Pt₁₀₀₀Co, which is three and two times higher, respectively, than that on pure Pt electrocatalyst nanoparticles. PtMn and PtCo electrocatalysts also show significant enhanced stability for methanol oxidation. However, the electrocatalytic enhancement of Co or Mn to Pt is relatively small for the electrooxidation reactions of ethanol in alkaline media.     

PtCoCr/C electrocatalysts for proton-conducting polymer electrolyte fuel cells

Results from studies done at the Frumkin Institute of Physical Chemistry and Electrochemistry on creating modern PtCoCr/C core-shell catalytic systems, in which the core is an alloy of metals and the shell is enriched with platinum, are discussed. A new catalyst property that ensures activity, oxygen-to-water reduction selectivity, and corrosion stability is the reduced occupation of the Pt shell’s surface by strongly chemosorbed oxygen. A design for a PtCoCr/C membrane electrode assembly (MEA) cathode is developed, and accelerated stress tests in a proton-conducting polymer electrolyte fuel cell are performed to determine its service life. It is shown that the characteristics obtained using PtCoCr/C (30 wt % of Pt) and a halved amount of Pt on the cathode compare well with the characteristics for Pt/C catalyst. In addition, the efficiency of Pt in PtCoCr/C is much higher than in Pt/C under the studied conditions. The final results allow us to move on to the next stage of our work: organizing the production of state-of-the-art low-temperature fuel cells with characteristics that meet international standards, using domestic materials.     

Functionalized carbon support with sulfonated polymer for direct methanol fuel cells

Recently electrodes for direct methanol fuel cell (DMFC) have been developed for getting high fuel cell performances by controlling composition of catalysts and sulfonated polymers, developing catalyst particles, modifying carbon supports, etc. The electrodes in DMFCs are porous layers, which are composed of catalyst, which is black or carbon supported, and sulfonated polymers in a blended form. In the present study, carbon support for catalysts was functionalized to play dual roles of a mass transport and a catalyst support. The functionalized carbon support was characterized and compared with pristine one by thermal and spectroscopic analysis, and loading of platinum (Pt) catalysts on modified support was performed by gas reduction. The electrodes with Pt on functionalized carbon support were fabricated, though the conventional electrodes were prepared with sulfonated polymer and Pt catalysts. Membrane electrode assembly with Pt catalyst on functionalized support showed a higher DMFC performance of 30 mW cm⁻² at 50 °C without using additional sulfonated polymer. Integration of electrode components in one body has another advantage of easier and simpler process in preparing electrodes for DMFCs. Improved DMFC performance of the electrode containing functionalized carbon was be attributed to a better mass transport which maximize the catalytic activities.     

Carbon nanofibers supported Pt-Ru electrocatalysts for direct methanol fuel cells

Oxidized and reduced carbon nanofibers (OCNF and RCNF) were used as supports to prepare highly dispersed PtRu catalysts for the direct methanol fuel cells (DMFC). The structural and surface features and electrocatalytic properties of bimetallic PtRu/OCNF and PtRu/RCNF were extensively investigated. FT-IR spectra show that carboxyl groups exist on the surface of the OCNF, which greatly influence the morphology and crystallinity of the electrocatalysts. Transmission electron microscopy and X-ray diffraction consistently show that PtRu/RCNF has a smaller particle size and more uniform distribution than PtRu/OCNF. However, both catalysts have very similar methanol oxidation peak current densities that are significantly lower than commercial catalyst based on current-voltage (CV) results. These two catalysts also give very similar single cell performance except for some difference in the resistance polarization region. The OCNF supported catalysts give better performance than commercial catalysts when current density is higher than 50 mA cm⁻² in spite of low methanol oxidation peak current density. These results can be ascribed to the specific surface and structural properties of carbon nanofibers.     

Effects of ozone treatment of carbon support on Pt-Ru/C catalysts performance for direct methanol fuel cell

This research is aimed to increase the activity and utilization of Pt-Ru alloy catalysts and thus to lower the catalyst loading in anodes for methanol electrooxidation. The Pt-Ru/C catalysts were prepared by chemical reduction. The support of Vulcan XC-72 carbon black was pretreated by ozone at different temperatures for different times. The specific surface area of the samples was evaluated by the standard BET method. The surface concentrations of oxygen were determined by XPS. The results showed that the surface concentrations of oxygen on the carbon were first decreased and then increased with pretreating times, and the specific surface area of the carbon was decreased with pretreating times at the same temperature. The specific surface area was increased with increasing temperature, and the surface concentration of oxygen was first decreased and then increased with increasing temperature for the same pretreating time. Pt-Ru/C catalysts supported by untreated and O₃ treated carbon black were characterized and tested for methanol electrooxidation. X-ray diffraction (XRD) was used to characterize the influence of carbon treated with ozone on Pt-Ru/C catalysts. It was found that the catalysts were composed only of f.c.c. Pt-Ru alloy particles without metallic Ru or Ru oxide. Cyclic voltammetry (CV) and Tafel curves were used for methanol electrooxidation on Pt-Ru/C catalysts in a solution of 0.5 mol/L CH₃OH and 0.5 mol/L H₂SO₄, showing that the catalytic activity of Pt-Ru/C catalysts supported by ozone treated carbon was higher than that by the untreated one. The ozone treatment time and temperature, which affect the performance of Pt-Ru/C catalysts, were discussed. Electrochemical measurements showed that the catalysts supported by the carbon after ozone treatment for 6 min at 140 °C had the best performance.     

Improving the activity and stability of a Pt/C electrocatalyst for direct methanol fuel cells

Ketjen Black (KB) as an electrocatalyst support was treated at 900 °C in the presence of cobalt and nickel nitrates, and characterized by X-ray diffraction, energy dispersive X-ray spectroscopy, transmission electron microscopy and nitrogen adsorption measurement. The treated KB (T-KB) exhibits better graphitization and a larger mesopore volume than the untreated material. A Pt electrocatalyst supported on T-KB was prepared by a modified polyol process. Cyclic voltammetry and single cell tests show that the Pt/T-KB electrocatalyst exhibits better electrochemical activity and stability than a Pt/KB electrocatalyst.     

Electro-oxidation of ethylene glycol on PtRu/C and PtSn/C electrocatalysts prepared by alcohol-reduction process

PtRu/C and PtSn/C electrocatalysts were prepared by the alcohol-reduction process with different atomic ratios. The electrocatalysts were characterized by EDAX, XRD, TEM and cyclic voltammetry and the electro-oxidation of ethylene glycol was studied by cyclic voltammetry and chronoamperometry using the thin porous coating technique. PtRu/C and PtSn/C electrocatalysts were found to be active for ethylene glycol oxidation, which starts at lower potentials by increasing the ruthenium and tin content. In the region of interest for direct alcohol fuel cell applications PtSn/C electrocatalysts were more active than PtRu/C electrocatalysts.     

Preparation of Pt/CeO2/HCSs anode electrocatalysts for direct methanol fuel cells

Hollow carbon spheres (HCSs) were prepared through a simple hydrothermal method using silica particles and glucose as the template and carbon precursor, respectively. HCSs used as supports for platinum catalysts deposited with cerium oxide (CeO₂) were prepared for application as anode catalysts in direct methanol fuel cells. The composition and structure of the samples were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The electrocatalytic properties of the as-prepared catalysts for methanol oxidation were investigated by cyclic voltammetry (CV). The Pt/CeO₂/HCSs catalyst heated at 550 °C for 1 h exhibited the best catalytic activity for methanol oxidation.     

CoPdx oxygen reduction electrocatalysts for polymer electrolyte membrane and direct methanol fuel cells

The electrochemical activity of carbon-supported cobalt-palladium alloy electrocatalysts of various compositions have been investigated for the oxygen reduction reaction in a 5 cm² single cell polymer electrolyte membrane fuel cell. The polarization experiments have been conducted at various temperatures between 30 and 60 °C and the reduction performance compared with data from a commercial Pt catalyst under identical conditions. Investigation of the catalytic activity of the CoPd_x PEMFC system with varying composition reveals that a nominal cobalt-palladium atomic ratio of 1:3, CoPd₃, exhibits the best performance of all studied catalysts, exhibiting a catalytic activity comparable to the commercial Pt catalyst. The ORR on CoPd₃ has a low activation energy, 52 kJ/mol, and a Tafel slope of approximately 60 mV/decade, indicating that the rate-determining step is a chemical step following the first electron transfer step and may involve the breaking of the oxygen bond. The CoPd₃ catalyst also exhibits excellent chemical stability, with the open circuit cell voltage decreasing by only 3% and the observed current decreasing by only 10% at 0.8 V over 25 h. The CoPd₃ catalyst also exhibits superior tolerance to methanol crossover poisoning than Pt.     

Effects of crossover on product yields measured for direct ethanol fuel cells

Products yields from a direct ethanol fuel cell (DEFC) have been measured in the normal operating mode with O₂ at the cathode, and with N₂/H₂ at the cathode. Apparent yields of both acetic acid and CO₂ are significantly higher with O₂ at the cathode, and this has been attributed to crossover effects. It is shown that ethanol crossing through the membrane reacts with oxygen at the cathode to produce acetic acid, which then crosses to the anode. In contrast, the main role of CO₂ produced from ethanol at the cathode appears to be to inhibit CO₂ crossover from the anode. The effects of acetaldehyde crossover from the anode to the cathode have also been investigated, and it has been shown that loss of acetaldehyde in this way is very high at elevated temperatures. Recommendations are made for how best to measure product yields from a DEFC.     

Multi-walled carbon nanotubes modified by sulfated TiO2 - A promising support for Pt catalyst in a direct ethanol fuel cell

We report the synthesis of multi-walled carbon nanotubes coated with sulfated TiO₂ (S-TiO₂/MWCNTs) as a promising support for Pt catalyst in a direct ethanol fuel cell. Highly dispersed Pt nanoparticles were supported on the S-TiO₂/MWCNT composites by NaBH₄ reduction procedure (Pt-S-TiO₂/MWCNTs). The presence and nature of the catalyst were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, high-resolution transmission electron microscopy. The size of the sulfated TiO₂ product was about 8 nm, and that of the Pt nanoparticle on the S-TiO₂/MWCNT composites was about 5 nm. The Pt-S-TiO₂/MWCNTs were used to study the electrochemical ethanol oxidation reaction using cyclic voltammetry, chronoamperometry and impedance spectroscopy. The results show that Pt-S-TiO₂/MWCNT catalysts show higher catalytic activity for ethanol oxidation compared with Pt supported on non-sulfated TiO₂/MWCNT composites and commercial Pt/C catalysts.     

Pt-CeO2/C anode catalyst for direct methanol fuel cells

In order to develop a cheaper and durable catalyst for methanol electrooxidation reaction, ceria (CeO₂) as a co-catalytic material with Pt on carbon was investigated with an aim of replacing Ru in PtRu/C which is considered as prominent anode catalyst till date. A series of Pt-CeO₂/C catalysts with various compositions of ceria, viz. 40 wt% Pt-3–12 wt% CeO₂/C and PtRu/C were synthesized by wet impregnation method. Electrocatalytic activities of these catalysts for methanol oxidation were examined by cyclic voltammetry and chronoamperometry techniques and it is found that 40 wt% Pt-9 wt% CeO₂/C catalyst exhibited a better activity and stability than did the unmodified Pt/C catalyst. Hence, we explore the possibility of employing Pt-CeO₂ as an electrocatalyst for methanol oxidation. The physicochemical characterizations of the catalysts were carried out by using Brunauer Emmett Teller (BET) surface area and pore size distribution (PSD) measurements, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) techniques. A tentative mechanism is proposed for a possible role of ceria as a co-catalyst in Pt/C system for methanol electrooxidation.     

Thermal degradation of the support in carbon-supported platinum electrocatalysts for PEM fuel cells

The cathode catalyst layer in proton exchange membrane (PEM) fuel cells can contain nanometer-sized platinum particles dispersed on a high surface area carbon. In order to assess support stability, samples of carbon-supported catalysts were held at elevated temperatures under dry air conditions. The samples were weighed at regular intervals. These tests showed that the platinum particles were able to catalyze the combustion of the carbon support at moderate temperatures (125-195 °C). As the temperature increased, the rate of carbon combustion increased. The amount of carbon that was lost after extended oven exposure at a constant temperature was shown to depend on both the temperature and platinum loading. A simple first-order kinetic model was able to describe the results. With further work on a range of different carbon supports, this work is expected to help develop more stable catalyst supports for PEM fuel cells.