Enhancement of pool boiling

This review considers the many techniques that have been developed to enhance boiling heat transfer. After introducing the techniques, the applications to pool boiling are described. Comments are offered regarding commercial introduction of this technology and the generations of heat transfer technology; advanced enhancement represents 3rd generation heat transfer technology.     

Effect of fin spacing on the heat transfer and pressure drop of a two-row plate fin and tube heat exchanger

The analogy between heat and mass transfer (using the naphthalene sublimation technique to measure the mass transfer coefficient) was used to investigate the heat transfer capabilities of various two-row plate fin and tube heat exchanger configurations. Average transfer coefficients were determined from measurements of the mass transferred in an analogical system consisting of a pair of naphthalene plates and an array of spacer discs. The analogical system modelled a typical heat exchanger flow passage. Special attention was given to the effect of fin spacing on heat transfer capabilities. A physical interpretation of the experimental data has been given and new conclusions have been drawn. The pressure drop of the heat exchanger configurations has also been investigated.     

Influence of the heat flux in mixture boiling: experiments and correlations

Heat transfer at nucleate pool boiling of the binary and ternary refrigerant mixtures R404A, R407C and R507 at the outside of a horizontal tube with emery ground surface has been investigated in a wide range of pressures and heat fluxes. Together with experimental data of Bednar and Bier for wide boiling ethane/n-butane mixtures, the results of these comparatively narrow boiling mixtures are used to investigate the influence of heat flux q on the heat transfer coefficient as predicted by various correlations for nucleate boiling of mixtures. At comparatively high saturation pressures with experimental -values markedly smaller than the molar average of the pure components, the ,q-relationships predicted differ significantly from the experimental, particularly for wide boiling mixtures.     

Heat transfer in nucleate boiling of different low boiling substances

Heat transfer coefficients for nucleate boiling of methane, ethane, ethylene, argon and carbon dioxide were determined using an apparatus for the precise investigation of pool boiling heat transfer in the low temperature range. The apparatus used a horizontal cylinder as the heating element. The influence of the thermophysical properties of the boiling liquid was established by comparing the absolute values of the heat transfer coefficients in a normalized boiling state, i.e. a saturation pressure equal to 10% of the critical pressure and a heat flux density equal to 2 × 10⁴ W m⁻². By including the results for a number of higher boiling liquids, which were investigated previously under similar experimental conditions, and using literature data for three very low boiling liquids, an empirical correlation is established which allows an approximate prediction of the absolute value of the heat transfer coefficient at nucleate boiling for substances of different molecular structure.     

Acoustic resonance in plate heat exchangers: Résonance acoustique des échangeurs de chaleur à plaques

A ‘whistling' sound, which develops under transient conditions in some automobile air conditioning systems equipped with plate type evaporators, was identified as acoustic resonance. The ‘whistle' was reproduced in the laboratory under steady-state conditions. Testing of these heat exchangers was done first with R134a and then with nitrogen. Nitrogen testing proved to be much faster and easier and provided results comparable to the results obtained using R134a. The evidence presented in this work suggests that the acoustic resonance in this type of heat exchanger is similar in nature to the acoustic resonance problems reported for tube array in duct type heat exchangers. This is to the authors' knowledge the first time that acoustic resonance problems have been reported in the literature for plate heat exchangers.     

Critical heat flux of binary mixtures in pool boiling and its correlation in terms of Marangoni number

Critical heat flux (CHF) in nucleate pool boiling of binary mixtures was newly measured with a horizontal platinum wire, 0.5 mm in diameter, and heated by DC, over the full range of concentrations. Seven mixtures were selected with the intent to cover various types of mixtures: methanol/water, ethanol/water, methanol/ethanol, ethanol/n-butanol, methanol/benzene, benzene/n-heptane and water/ethylene glycol, each in the saturated state at atmospheric pressure. Total 311 raw CHF data were obtained at 75 concentrations including pure components.Aqueous mixtures of methanol and ethanol revealed significant increase of CHF compared to either CHF linearly interpolated between pure components or CHF predicted from a single component correlation with use of the mixture properties. Three organic mixtures showed more or less the same level as an interpolated CHF, while the remaining two mixtures of methanol/benzene and water/ethylene glycol gave the reduced CHF by 20% and 50% at most, respectively. Marangoni number was introduced as a controlling variable to explain the observed increased, invariable, or reduced CHF, and an empirical correlation was developed.     

Pool boiling heat transfer at finned tubes: influence of surface roughness and shape of the fins

Pool boiling heat transfer from finned tubes with different shapes of fins (trapezoid-shaped, T-shaped, or Y-shaped) to various hydrocarbons and partly fluorinated hydrocarbons has been investigated at the Laboratorium für Wärme- und Kältetechnik, Universität-GH Paderborn during the recent past. Compared to corresponding measurements on plain tubes, heat transfer on traditionally finned tubes with trapezoid-shaped fins is considerably improved, and even better results are achieved with T-shaped or Y-shaped fins. The influences of the macrostructure (i.e. fin geometry) or microstructure (i.e. surface roughness) on the heat transfer coefficient have been studied separately, in order to evaluate the improvement of heat transfer by either influence.     

Sliding and sticking vapour bubbles under inclined plane and curved surfaces

In flow boiling heat is transferred by the combined effects of nucleate boiling, with local generation of bubbles, and evaporative and convective cooling by the passage of bubbles generated elsewhere. In this study, nucleate boiling was eliminated by measuring the heat transfer near injected steam bubbles sliding under an inclined plate heated to low superheats, using liquid crystal thermography combined with high speed video recording and computerised image analysis. Heat was transferred by evaporation of the thin liquid film between the bubble and the wall and by enhanced convection in a wake region wider than the bubble and many bubble diameters long. Evaporation was the dominant mechanism for large, easily deformed, slow-moving bubbles. For small, faster-moving bubbles the reduction in evaporation was offset by an improvement in convection.     

Assessment of boiling heat transfer correlations in the modelling of fin and tube heat exchangers

A new way to assess the performance of refrigeration system models is presented in this paper, based on the estimation of cycle parameters, such as the evaporation temperature which will determine the validity of the method. This paper is the first of a series which will also study the influence of the heat transfer coefficient models on the estimation of the refrigeration cycle parameters. It focuses on fin and tube evaporators and includes the dehumidification process of humid air. The flow through the heat exchanger is considered to be steady and the refrigerant flow inside the tubes is considered one-dimensional. The evaporator model is discretised in cells where 1D mass, momentum and energy conservation equations are solved by using an iterative procedure called SEWTLE. This procedure is based on decoupling the calculation of the fluid flows from each other assuming that the tube temperature field is known at each fluid iteration. Special attention is paid to the correlations utilised for the evaluation of heat transfer coefficients as well as the friction factor on the air and on the refrigerant side. A comparison between calculated values and measured results is made on the basis of the evaporation temperature. The experimental results used in this work correspond to an air-to-water heat pump and have been obtained by using R-22 and R-290 as refrigerants.     

Influence of ultrasound on pool boiling heat transfer to mixtures of the refrigerants R23 and R134A

The effect of ultrasound on pool boiling heat transfer to mixtures of the refrigerants R23 and R134a has been investigated in a wide range of heat flux and saturation pressure. The enhancement of the heat transfer coefficient, which can be achieved by ultrasound, is much more pronounced for mixtures than for pure substances. It is, however, limited to rather small heat fluxes ( ). Especially remarkable is the fact, that the maximum influence of ultrasound on the heat transfer coefficient of the mixtures occurs at medium saturation pressures (p/p_c ≈ 0.2); the effect is markedly less for higher and for lower saturation pressures. Obviously, the improvement of the heat transfer to mixtures is mainly caused by a decrease of the local saturation temperature near the heating wall, due to a better mixing in the liquid boundary. This explanation is supported by evaluating important parameters of bubble formation from high-speed photographs of the heating surface. It is further noticeable, that the well known hysteresis effect at the beginning of pool boiling is reduced to a great extent by exposure to ultrasound.     

Analysis of advantages and limitations of absorber-generator heat exchangeAnalyse des avantages et des limites de l'échange de chaleur de l'absorbeur-générateur

In the last few years increased interest has been shown in absorption heat pumps utilizing advanced cycles. One particular advanced cycle which works with very large solution volumes is the so-called absorber-generator heat exchange cycle. We will show in this Paper that the theoretical advantages of this cycle can be severely diminished by limitations which are due to the characteristics of the solution field of the working pair used. These limitations are also important if absorption processes are to be used to realize the Lorenz process.     

Pool boiling heat transfer of carbon dioxide on a horizontal tube

Carbon dioxide is again becoming an important refrigerant. While the thermophysical properties are well known there is a lack of data on its heat transfer characteristics.

In this study, heat transfer coefficients for nucleate boiling of carbon dioxide are determined using a standard apparatus for the investigation of pool boiling based on a set-up from Karlsruhe [D. Gorenflo, J. Goetz, K. Bier. Vorschlag für eine Standard-Apparatur zur Messung des Wärmeübergangs beim Blasensieden. Wärme-und Stoffübertragung 16 (1982), 69–78; J. Goetz, Entwicklung und Erprobung einer Normapparatur zur Messung des Wärmeübergangs beim Blasensieden. Dissertation Universität Karlsruhe (1980).] and built at our institute. Electrically heated horizontal cylinders with an outer diameter of 16 mm and a length of 100 mm are used as heating elements. Measurements with constant heat flux are performed for different wall materials and surface roughnesses. The heat transfer is investigated within the pressure range of 0.53≤ p ≤1.43 MPa (0.072≤ p/p_c ≤0.190) and a temperature range of −56≤ t ≤−30 °C, respectively. Heat fluxes of up to 80,000 W m⁻² are applied.

The influences of wall material and roughness on the heat transfer coefficient are evaluated separately. The obtained coefficients are compared to generally accepted correlations and to experimental results of other authors, who used similar configurations with copper tubes and carbon dioxide. These are the only previous experimental data, which could be found. Results for copper, stainless steel and aluminium as wall materials are presented.     

Pool boiling heat transfer from a horizontal tube coated with oxide ceramics

Pool boiling heat transfer from a horizontal copper tube coated with 0.2 mm of aluminum oxide-titanium oxide ceramics has been investigated for several pure fluids (refrigerants and hydrocarbons) and three propane/n-butane mixtures. The heat transfer coefficient shows a similar dependence on heat flux and normalized saturation pressure as with a metallic heating tube. At normalized saturation pressures p/p_c0.1, the absolute values of the heat transfer coefficient are just as high as for a sandblasted copper tube of similar surface roughness and at lower saturation pressures even higher. The negative influence of the low thermal conductivity of the ceramics is completely compensated or even overcompensated by the positive influence of the microstructure which results in a higher nucleation site density. This is especially effective in pool boiling of mixtures.     

Forced convective boiling heat transfer of R-410A in horizontal minichannels

Convective boiling heat transfer experiments were performed in horizontal minichannels with binary mixture refrigerant, R-410A. The test section is made of stainless steel tubes with inner diameters of 1.5 mm and 3.0 mm and with lengths of 1500 mm and 3000 mm, respectively, and is uniformly heated by applying electric current directly to the tubes. Local heat transfer coefficients were obtained for a heat flux range of 10–30 kW m⁻², a mass flux range of 300–600 kg m⁻² s⁻¹, and quality ranges of up to 1.0. The experimental results were mapped on Wang et al.'s (C.C. Wang, C.S. Chiang, D.C. Lu, Visual observation of two-phase flow pattern of R-22, R-134a, and R-407C in a 6.5-mm smooth tube, Experimental, Thermal and Fluid Science 15 (1997) 395–405) and Wojtan et al.'s (L. Wojtan, T. Ursenbacher, J.R. Thome, Investigation of flow boiling in horizontal tubes: part I – a new diabatic two-phase flow pattern map, International Journal of Heat and Mass Transfer 48 (2005) 2955–2969) flow pattern maps to observe the flow regimes. Laminar flow appears in flow with minichannels. A new boiling heat transfer coefficient correlation based on the superposition model for R-410A was developed with 11.20% mean deviation; it showed a good agreement between the measured data and the calculated heat transfer coefficients.     

Heat transfer coefficient during two-phase flow boiling of HFC-134a

This paper reports a study of the evaporation of HFC-134a inside smooth, horizontal tubes. Tests were performed with the pure refrigerant and with oil-refrigerant mixtures. The heat flux was varied from 2 to 10 kW m⁻². The inner diameter of the tubes was 12 mm. Two evaporators were used, 4 and 10 m long, and the oil content was varied from 0 to 2.5 mass percentage (synthetic oil, EXP-0275). Oil-free HFC-134a had a higher heat transfer coefficient than HCFC-22 at the same heat and mass fluxes. The effect of oil in the refrigerant is dependent on the heat flux. At 2 and 4 kW m⁻² the heat transfer coefficient had a maximum value for an oil content of around 0.5 mass percentage; no increase is registered for a heat flux of 6 kW m⁻². The heat transfer coefficients for the pure refrigerant were also compared with two existing correlations. The measured heat transfer coefficients averaged over the evaporator deviate less than 40% from the correlation according to Pierre. The heat transfer coefficients at the short evaporator lie within 20%. The correlation given by Jung overestimates the heat transfer coefficient by approximately 50%.     

Transient nucleate boiling of liquid nitrogen with a stepwise change of heat flux

Results of experimental and theoretical investigations of unsteady nucleate boiling of liquid nitrogen are presented. A strip of niobium foil placed along the axis of a tube served simultaneously as a heater and as a resistance thermometer. Noted deviations from correlations for the steady nucleate boiling are explained by a new methematical model, which considers the process of transient nucleate boiling as stochastic.     

A review of hydrocarbon two-phase heat transfer in compact heat exchangers and enhanced geometries

Hydrocarbons are considered as alternative fluids for refrigeration, air-conditioning and heat pump applications. Pure butane, propane or their mixtures can be adopted, but due to their flammable properties, the systems have to be designed in such a way that the refrigerant charge is minimized. Therefore, compact heat exchangers and enhanced geometries are adopted in such systems. In this paper, the current state of the art for two-phase heat transfer calculations for pure hydrocarbons and their mixtures is reviewed and analysed. Recommendations are proposed for estimating evaporation and condensation heat transfer in various geometries including enhanced tubes as well as compact heat exchangers.     

Pool boiling heat transfer to hydrocarbons and ammonia: A state-of-the-art review

Interest has grown in recent years to extend the use of hydrocarbons and ammonia as working fluids in refrigeration to new domains of application, despite their flammability. In the context of pool boiling heat transfer, this has created increasing research activities, particularly with regard to hydrocarbons. In contrast with this, only a few new experimental results have been added to the data set existing for ammonia in the literature. So this review will concentrate on hydrocarbons, while ammonia will be treated in a comparatively brief part.The review starts with the state-of-the-art that had been reached at about 1990. It continues with the data set for propane being taken as an example to highlight various reasons for the experimental data scatter that is found when different sources are compared for the same substance. In the main part, new results of 12 (aliphatic) hydrocarbons are discussed regarding the influence of heat flux q and reduced saturation pressure p^* = p_s/p_c on the heat transfer coefficient α, and also the variation in α₀ caused by the differences in the thermophysical properties of the 12 hydrocarbons at constant q₀ and . It is shown that the dependencies of the heat transfer coefficient α on heat flux q and reduced pressure p^*, and on the thermophysical properties of the various fluids at constant values q₀ and can be correlated by general semi-empirical functions with comparatively narrow limits of error that do not reach far beyond the experimental scatter occurring when different sources are compared for the same substance. Before treating ammonia in a final section, the review on hydrocarbons closes with short discussions for mixtures of hydrocarbons, for the bundle effect, and for the behaviour of enhanced tubes.     

Assessment of boiling and condensation heat transfer correlations in the modelling of plate heat exchangers

This paper studies refrigeration cycles in which plate heat exchangers are used as either evaporators or condensers. The performance of the cycle is studied by means of a method introduced in previous papers which consists of assessing the goodness of a calculation method by looking at representative variables such as the evaporation or the condensation temperature depending on the case evaluated. This procedure is also used to compare several heat transfer coefficients in the refrigerant side. As in previous works the models of all the cycle components are considered together with the heat exchanger models in such a way that the system of equations they provide is solved by means of a Newton–Raphson algorithm. Calculated and measured values of the evaporation and the condensation temperatures are also compared. The experimental results correspond to the same air-to-water heat pump studied in other papers and they have been obtained by using refrigerants R-22 and R-290.