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1.
Lanthanum zirconate (La2Zr2O7) has been proposed as a promising thermal barrier coating (TBC) material due to its low thermal conductivity and high stability at high temperatures. In this work, both single and double-ceramic-layer (DCL) TBC systems of La2Zr2O7 and 8 wt.% yttria-stabilized zirconia (8YSZ) were prepared using air plasma spray (APS) technique. The thermomechanical properties and microstructure were investigated. Thermal gradient mechanical fatigue (TGMF) tests were applied to investigate the thermal cycling performance. The results showed that DCL La2Zr2O7 + 8YSZ TBC samples lasted fewer cycles compared with single-layered 8YSZ TBC samples in TGMF tests. This is because DCL La2Zr2O7 TBC samples had higher residual stress during the thermal cycling process, and their fracture toughness was lower than that of 8YSZ. Bond strength test results showed that 8YSZ TBC samples had higher bond strength compared with La2Zr2O7. The erosion rate of La2Zr2O7 TBC samples was higher than that of 8YSZ samples, due to the lower critical erodent velocity and fracture toughness of La2Zr2O7. DCL porous 8YSZ + La2Zr2O7 had a lower erosion rate than other SCL and DCL La2Zr2O7 coatings, suggesting that porous 8YSZ serves as a stress-relief buffer layer.  相似文献   

2.
The microstructures of three atmospheric plasma-sprayed (APS) Al2O3-ZrO2 coatings were investigated using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The differences in the microstructures of the three Al2O3-ZrO2 coatings, including their phase compositions, cracks, pores, grain sizes, and solid solutions, were analyzed in detail. A close relationship was observed between the thermal conductivities of the coatings and the microstructures, and the Al2O3-YSZ coatings with more spherical pores, fewer vertical cracks, and finer grains exhibited the lowest thermal conductivity of 0.91 W/m·K. Compared with YSZ coatings, Al2O3-YSZ coatings can exhibit lower thermal conductivity, which may be attributed to the formation of an amorphous phase, smaller grains, and Al2O3-YSZ solid solution.  相似文献   

3.
An isothermal section of the system Al2O3-CaO-CoO at 1500 K has been established by equilibrating 22 samples of different compositions at high temperature and phase identification by optical and scanning electron microscopy, X-ray diffraction, and energy dispersive spectroscopy after quenching to room temperature. Only one quaternary oxide, Ca3CoAl4O10, was identified inside the ternary triangle. Based on the phase relations, a solid-state electrochemical cell was designed to measure the Gibbs energy of formation of Ca3CoAl4O10 in the temperature range from 1150 to 1500 K. Calcia-stabilized zirconia was used as the solid electrolyte and a mixture of Co + CoO as the reference electrode. The cell can be represented as: From the emf of the cell, the standard Gibbs energy change for the Ca3CoAl4O10 formation reaction, CoO + 3/5CaAl2O4 + 1/5Ca12Al14O33 → Ca3CoAl4O10, is obtained as a function of temperature: /J mol−1 (±50) = −2673 + 0.289 (T/K). The standard Gibbs energy of formation of Ca3CoAl4O10 from its component binary oxides, Al2O3, CaO, and CoO is derived as a function of temperature. The standard entropy and enthalpy of formation of Ca3CoAl4O10 at 298.15 K are evaluated. Chemical potential diagrams for the system Al2O3-CaO-CoO at 1500 K are presented based on the results of this study and auxiliary information from the literature.  相似文献   

4.
Al2O3/ZrO2/Al2O3 gate stacks were prepared on ultrathin SOI (Silicon on insulator) substrates by ultrahigh vacuum electron beam evaporation and post-annealed in N2 at 450°C for 30 min. Three clear nanolaminate layered structure of Al2O3(2.1 nm)/ZrO2(3.5 nm)/Al2O3(2.3 nm) was observed with a high-resolution cross-sectional transmission electron microscope (HR-XTEM). High frequency capacitance voltage (C-V) characteristics of a fully depleted (FD) SOI MOS capacitor at 1 and 5 MHz were studied. The minority carriers determine the high frequency C-V properties, which is opposite to the case of bulk MOS capacitors. The series resistance of the SOI substrate is found to be the determinant factor of the high frequency characteristics of FD SOI MOS capacitors. This article is based on a presentation in “The 7th Korea-China Workshop on Advanced Materials” organized by the Korea-China Advanced Materials Cooperation Center and the China-Korea Advanced Materials Cooperation Center, held at Ramada Plaza Jeju Hotel, Jeju Island, Korea on August 24≈27, 2003.  相似文献   

5.
Phase relations in the ternary oxide system Al2O3-V2O5-MoO3 in the solid state in air have been investigated by using the x-ray diffraction (XRD) and differential thermal analysis/thermogravimetric (DTA/TG) methods. It was confirmed that in the subsolidus area of the Al2O3-V2O5-MoO3 system, there exist seven phases, that is Al2O3, V2O5(s.s.), MoO3, AlVO4, Al2(MoO4)3, AlVMoO7, and V9Mo6O40. Seven fields, in which particular phases coexist at equilibrium, were isolated. The crystal structure of AlVO4 has been refined from x-ray powder diffraction data. Its space group is triclinic, , Z = 6, with a = 0.65323(1) nm, b = 0.77498(2) nm, c = 0.91233(3) nm, α = 96.175(2)°, β = 107.234(3)°, γ = 101.404(3)°, V = 0.42555 nm3. The crystal structure of the compound is isotypic with FeVO4. Infrared (IR) spectra of AlVO4 and FeVO4 are compared.  相似文献   

6.
Al2O3/Cu composites were prepared by external addition of Al2O3, and the effect of Al2O3 content on microstructure, density, hardness, electrical conductivity and vacuum electrical breakdown properties was studied. The results show that with increasing Al2O3 addition, the density of Al2O3/Cu composite significantly decreases, the hardness sharply increases and then slowly decreases, but the electrical conductivity invariably decreases. The vacuum breakdown test shows that with increasing Al2O3 addition, the breakdown strength first sharply increases and then decreases when the Al2O3 content exceeds 1.2 wt.%; the chopping current always exhibits a decreasing trend and the arc life first increases and then decreases. According to the morphology of arc erosion and analysis, the arc erosion resistance increases and then decreases sharply. In the range of experiments, the optimal arc erosion resistance of Al2O3/Cu composite can be obtained with the addition of 1.2 wt.% Al2O3.  相似文献   

7.
Metal-insulator-semiconductor (MIS) structures containing Ge nanocrystals embedded in both Al2O3 and ZrO2/Al2O3 are fabricated by an ultra-high vacuum electron-beam evaporation method. Secondary ion mass spectroscopy (SIMS) results indicate that Ge embedded in Al2O3 diffuses towards the surface of the Al2O3 layer after annealing at 800°C in N2 ambient for 30 min. Ge embedded in ZrO2/Al2O3 is stable, thus inducing less leakage current. Capacitance voltage studies indicate that annealing can effectively passivate the negatively charged trapping centers. Memory effect of the Ge nanoclusters is verified by hysteresis in the C-V curves in the Al2O3/Ge+Al2O3/Al2O3 and ZrO2/Ge+Al2O3/Al2O3 samples. This article is based on a presentation in “The 7th Korea-China Workshop On Advanced Materials” organized by the Korea-China Advanced Materials Cooperation Center and the China-Korea Advanced Materials Cooperation Center, held at Ramada Plaza Jeju Hotel, Jeju Island, Korea on August 24–27, 2003.  相似文献   

8.
La2Ce2O7 (LCO)/yttria-stabilized zirconia (YSZ) thermal barrier coating (TBC) with segmentation crack structure was produced by atmospheric plasma spraying. Thermo-physical properties, such as thermal diffusivities and thermal conductivities, and thermal cycling performance of the segmented LCO/YSZ TBC were investigated. The thermal conductivity of the segmented coating was measured to be around 1.02 W/mK at 1200 °C, relatively lower than that of the non-segmented coating, respectively. The segmented LCO/YSZ TBC exhibited a thermal cycling lifetime of around 2100 cycles, improving the durability by nearly 50% as compared to the non-segmented TBC. The failure of the segmented coating occurred by chipping spallation and delamination cracking within the coating.  相似文献   

9.
We studied the dependence of Al2O3 coating thickness and annealing conditions on the surface morphology and electrochemical properties of Al2O3 coated LiCoO2 films. The optimum coating thickness allowing for the highest capacity retention was about 24 nm. A sample consisting of Al2O3 coated on annealed LiCoO2 film with additional annealing at 400 °C had a uniform coating layer between the coating materials and cathode films. This sample showed the best capacity retention of ∼91 % with a charge-cut off of 4.5 V after 30 cycles, while the bare cathode film showed a capacity retention of ∼32 % under the same conditions. The formation of second phases such as Co-Al-O was observed in the coating films by X-ray photoelectron spectroscopy (XPS). The Co-Al-O containing samples showed a higher initial capacity because of their smaller grain size, but less capacity retention than the Al2O3 containing samples.  相似文献   

10.
Al2O3 /xZrO2 (where x = 0, 3, 13, and 20 wt.%) composite coatings were deposited onto mild steel substrates by atmospheric plasma spraying of mixed α-Al2O3 and nano-sized monoclinic-ZrO2 powders. Microstructural investigation showed that the coatings comprised well-separated Al2O3 and ZrO2 lamellae, pores, and partially molten particles. The coating comprised mainly of metastable γ-Al2O3 and tetragonal-ZrO2 with trace of original α-Al2O3 and monoclinic-ZrO2 phases. The effect of ZrO2 addition on the properties of coatings were investigated in terms of microhardness, fracture toughness, and wear behavior. It was found that ZrO2 improved the fracture toughness, reduced friction coefficient, and wear rate of the coatings.  相似文献   

11.
Graphite is used in high-temperature gas-cooled reactors because of its outstanding irradiation performance and corrosion resistance. To restrict its high-temperature (>873 K) oxidation, atmospheric-plasma-sprayed SiC-ZrB2-Al2O3-carbon nanotube (CNT) dual-layer coating was deposited on graphite substrate in this work. The effect of each layer was isolated by processing each component of the coating via spark plasma sintering followed by isothermal kinetic studies. Based on isothermal analysis and the presence of high residual thermal stress in the oxide scale, degradation appeared to be more severe in composites reinforced with CNTs. To avoid the complexity of analysis of composites, the high-temperature activation energy for oxidation was calculated for the single-phase materials only, yielding values of 11.8, 20.5, 43.5, and 4.5 kJ/mol for graphite, SiC, ZrB2, and CNT, respectively, with increased thermal stability for ZrB2 and SiC. These results were then used to evaluate the oxidation rate for the composites analytically. This study has broad implications for wider use of dual-layer (SiC-ZrB2/Al2O3) coatings for protecting graphite crucibles even at temperatures above 1073 K.  相似文献   

12.
Phase equilibria in the ZrO2-Nd2O3-Y2O3 system at 1523-1873 K have been investigated by x-ray diffraction (XRD) and scanning electron microscopy combined with energy dispersive x-ray spectroscopy (SEM/EDX). Temperatures of phase transformations were determined by differential thermal analysis. Temperatures of invariant reactions in the ZrO2-Nd2O3 system F = A + Pyr and H = F + A were determined as 1763 and 2118 K respectively and thermodynamic parameters of phases were re-assessed. Phase transformations in ternary systems were determined at 1732 K for composition ZrO2-48.46Nd2O3-5.38Y2O3 (mol%) and at 1744 and 1881 K for composition ZrO2-79.09Nd2O3-2.75Y2O3 (mol%). They were interpreted using XRD investigation before and after DTA as Pyr + B → F, Pyr → F and A → B, respectively. The solubility of the Y2O3 in pyrochlore phase was found to exceed 10 mol%. The thermodynamic parameters of the ZrO2-Nd2O3-Y2O3 system were reassessed taking into account solubility of Y2O3 in the Nd2Zr2O7 pyrochlore phase (Pyr). It is assumed that Y3+ substitutes Nd3+ and Zr4+ in their preferentially occupied sublattices. Ternary parameter was introduced into fluorite phase (F) for better reproducing of phase equilibria. Mixing parameters were reassessed for phase A (Nd2O3 based solution), monoclinic phase B and cubic phase C (Y2O3 based solution). The isothermal sections calculated for the ZrO2-Nd2O3-Y2O3 system are in the reasonable agreement with experimental results.  相似文献   

13.
To fabricate an Al-V matrix composite reinforced with submicron-sized Al2O3 and AlxVy (Al3V, Al10V) phases, high energy mechanical milling (HEMM) and sintering were employed. By increasing the milling time, the size of mechanically milled powder was significantly reduced. In this study, the average powder size of 59 μm for Al, and 178 μm for V2O5 decreased with the formation of a new product, Al-Al2O3-AlxVy, with a size range from 1.3 μm to 2.6 μm formed by the in-situ combustion reaction during sintering of HEM milled Al and V2O5 composite powders. The in-situ reaction between Al and V2O5 during the HEMM and sintering transformed the Al2O3 and AlxVy (Al3V, Al10V) phases. Most of the reduced V reacted with excess the Al to form AlxVy (Al3V, Al10V) with very little V dissolved into Al matrix. By increasing the milling time and weight percentage of V2O5, the hardness of the Al-Al2O3-AlxVy composite sintered at 1173 K increased. The composite fabricated with the HEMM Al-20wt.%V2O5 composite powder and sintering at 1173 K for 2 h had the highest hardness.  相似文献   

14.
In this paper, the effect of nano-Si3N4 additives and plasma treatment on the wear behavior of Al2O3-8YSZ ceramic coatings was studied. Nano-Al2O3, nano-8YSZ (8 wt.% Y2O3-stabilized ZrO2) and nano-Si3N4 powders were used as raw materials to fabricate four types of sprayable feedstocks. Plasma treatment was used to improve the properties of the feedstocks. The surface morphologies of the ceramic coatings were observed. The mechanical properties of the ceramic coatings were measured. The dry sliding wear behavior of the Al2O3-8YSZ coatings with and without Si3N4 additives was studied. Nano-Si3N4 additives and plasma treatment can improve the morphologies of the coatings by prohibiting the initiation of micro-cracks and reducing the unmelted particles. The hardness and bonding strength of AZSP (Al2O3-18 wt.% 8YSZ-10 wt.% Si3N4-plasma treatment) coating increased by 79.2 and 44% compared to those of AZ (Al2O3-20 wt.% 8YSZ) coating. The porosity of AZSP coating decreased by 85.4% compared to that of AZ coating. The wear test results showed that the addition of nano-Si3N4 and plasma treatment could improve the wear resistance of Al2O3-8YSZ coatings.  相似文献   

15.
In order to clarify the relationship between the microstructure and the arc erosion behavior of metal-matrix composite, Al2O3/Cu composites with different distributions of Al2O3 particles were prepared by high energy ball milling and powder metallurgy. The effect of milling time on microstructure, properties, and arc erosion behavior of Al2O3/Cu composite was investigated. The results show that the distribution of Al2O3 particles improves significantly with increase of milling time, but Al2O3 particles will be aggregated if milling time is too long. The optimal milling time is 24 h in the range of experiments. A uniform distribution of Al2O3 particles in copper matrix can improve the hardness, electrical conductivity, average breakdown strength, chopping level, and arc life. With improvement in the distribution of Al2O3 particles, the erosion area becomes larger, and the erosion pits become shallower and are dispersed more uniformly.  相似文献   

16.
There is a growing interest in metal-ceramic bonding for wide range of applications in electronic devices and high technology industry for fabrication of metal matrix composites and bonding of ceramic components to metals. The object of the work was to study the effect of Ti, Nb, and Ti + Nb thin films deposited by PVD method on alumina substrates on structure and bond strength properties of Al/Al2O3 joints. The joints were fabricated using the results of a wetting experiment and the sessile drop method at a temperature of 1223 K in a vacuum of 0.2 MPa for 30 min of contact. The structure of the metal/ceramic interface was investigated using scanning electron microscopy. The elemental distribution at the metal-ceramic interface was analyzed using energy dispersive x-ray spectroscopy. Transmission electron microscopy was also used to investigate some aspects of the metal/ceramic interface. The bond strength properties of joints were measured using shear test. The shear strength results demonstrated significant improvement of shear strength of Al/Al2O3 joints due to the application of Ti + Nb thin film on alumina substrate. Microstructural investigations of the interface indicated that Al/coating/Al2O3 couples have diffusion transition interface which influences the strengthening of these joints. A conclusion could be drawn that the presence of thin film layers changes the character of interaction and leads to the formation of new reaction products in the bonding layer.  相似文献   

17.
In this paper, investigation into solid particle erosion behavior of atmospheric plasma-sprayed composite coating of CoCrAlY reinforced with Al2O3 and CeO2 oxides on Superni 76 at elevated temperature of 600 °C is presented. Alumina particles are used as erodent at two impact angles of 30° and 90°. The microstructure, porosity, hardness, toughness and adhesion properties of the as-sprayed coatings are studied. The effects of temperature and phase transformation in the coatings during erosion process are analyzed using XRD and EDS techniques. Optical profilometer is used for accurate elucidation of erosion volume loss. CoCrAlY/CeO2 coating showed better erosion resistance with a volume loss of about 50% of what was observed in case of CoCrAlY/Al2O3/YSZ coating. Lower erosion loss is observed at 90° as compared to 30° impact angle. The erosion mechanism evaluated using SEM micrograph revealed that the coatings experienced ductile fracture exhibiting severe deformation with unusual oxide cracks. Reinforced metal oxides provide shielding effect for erodent impact, enabling better erosion resistance. The oxidation of the coating due to high-temperature exposure reforms erosion process into oxidation-modified erosion process.  相似文献   

18.
The microstructure of the coating prepared by reactive plasma spraying Fe2O3/Al composite powders was characterized by x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The results indicated that the coating exhibited nanostructured microstructure which consisted of FeAl2O4, Fe or Fe solid solution, Al2O3 and a little FeAl. In the composite coating, spherical Fe particles (tens of nanometers to hundreds of nanometers) were distributed uniformly within the equiaxed and columnar nanograins FeAl2O4 matrix. There were two kinds of Al2O3 phases present in the composite coating. One kind was nano-sized Al2O3 particles uniformly dispersed within the matrix, forming eutectic structure of (FeAl2O4 + γ-Al2O3); the other was 1-1.5 μm Al2O3 particles embedded individually within the matrix. The composite coating had higher toughness than the conventional microstructured Al2O3 coating.  相似文献   

19.
Thermal diffusivities of air plasma sprayed (APS) thermal barrier coatings (TBCs) were measured by the laser flash method. The data were used to calculate thermal conductivity of TBCs when provided with density and specific heat data. Due to the complicated microstructure and other processing-related parameters, thermal diffusivity of TBCs can vary as much as three- to four-fold. Data collected from over 200 free-standing ZrO2-7-8wt.%Y2O3 TBCs are presented. The large database gives a clear picture of the expected “band” of thermal diffusivity values. When this band is used as a reference for thermal diffusivity of a specific TBC, the thermal transport property of the TBC can be more precisely described. This database is intended to serve researchers and manufacturers of TBCs as a valuable resource for the evaluation of TBCs.  相似文献   

20.
The thermodynamic database of the ZrO2-Gd2O3-Y2O3-Al2O3 system is up-dated taking into account new data on lattice stabilities of ZrO2, Gd2O3 and Y2O3 and heat capacity measurements for the monoclinic phase Gd4Al2O9 and phase with garnet structure Gd3Al5O12. New data for the heat capacities of Gd2Zr2O7 (pyrochlore) and GdAlO3 (perovskite) as well as on the enthalpy of formation of fluorite solid solutions (Zr1−x Gd x )O2−x/2 were found to be in good agreement with calculated results. In comparison with the previous assessment, taking into account new experimental data resulted in a change of the melting character of the Gd4Al2O9 phase from a peritectic one to a congruent one in the Gd2O3-Al2O3 system. Correspondently, in the ternary system ZrO2-Gd2O3-Al2O3, the melting character of the three-phase assemblage Gd2O3 (B), Gd4Al2O9 and GdAlO3 changed from eutectic to transition type U. The T 0-lines for T/M and F/T diffusionless transformations and driving force of partitioning to equilibrium assemblage T + F were calculated in the ZrO2-Gd2O3-Y2O3 system.  相似文献   

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