Formation of a Rhenium-Base Coating on a Nb-Base Alloy

To protect Nb–5Mo–15W alloy against high-temperature oxidation a novel coating was developed involving electroplating of a Re–Ni film, followed by pack cementation with Cr and Al. The coating consisted of a duplex-layer structure, an inner (Re–Cr) or Re(Cr) layer and an outer Cr(Al) or NiAl layer. The Re–Ni film containing more than 70at.%Re, developed in the present investigation, is more useful than the conventional low Re–Ni film. The inner (Re–Cr) and Re(Cr) layer acts as a diffusion barrier between the Nb–5Mo–15W alloy substrate and the outer -Cr(Al) or -NiAl layer, which forms a protective -Al₂O₃ scale. The coated Nb–5Mo–15W alloy was oxidized in air at 1373K for up to 360ks, showing very good oxidation resistance.     

Mechanisms of the effect of vanadium,niobium, and titanium doping on the structure and properties of low-pearlite steels

Conclusions The favorable effect of doping with carbonitride-forming elements-vanadium, niobium, and titanium — on the structure and properties of low-pearlite steels subjected to controlled rolling is due to the change of the structural state of hot-deformed austenite, of the temperature range and nature of the -transformation, of the phase composition of the steel, and of the state of the -solid solution caused by the alloying with these elements.The ambiguous effect of doping with vanadium, niobium, and titanium on the strength and ductile properties of low-pearlite steel is due to the different degree of dispersion hardening, refinement of the ferrite grain, refinement of the solid solution, the ratio of the structural components, and the nature of the products of the -transformation.The newly devised economically alloyed low-pearlite steel 09G2FB for gas pipes with large diameter after controlled rolling with deformation at the concluding stage in the biphase +-region has a unique complex of mechanical properties satisfying the stringent requirements concening pipes intended for operation under conditions of the Far North.I. P. Bardin Central Scientific-Research Institute of Ferrous Metallurgy. Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 11, pp. 13–22, November, 1984.     

Thermoelastic transformation in Cu - Al - Mn alloys

Heat treatment of Cu - 10%Al - Mn alloys with a low concentration of manganese can be accompanied by a transformation. The effect of manganese on the temperature range of this transformation and its kinetics is investigated.Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 8, pp. 5 – 6, August, 1996.     

Analytical study of surface and bulk oxidation of Astroloy

Nickel-base alloys, such as Astroloy, used for aeronautical turbine disks, are sensitive to time-dependent cracking in environments containing oxygen. The mosaic structure of the alloy consisting islands (200 nm average size) surrounded by the -phase (100 nm thick) induces complex oxidation phenomena. Various analytical approaches allow the delineation of all the steps from segregation to oxidation occurring on the surface of such a duplex structure. The protection of Astroloy by its outer oxide layer against oxygen penetration was studied also, using alternative ¹⁶O₂ then ¹⁸O₂ oxidation. In association with STEM studies, it is shown that the outer oxide scale is not a real barrier against oxygen penetration and that inner precipitation of chronium (+ aluminium and titanium)-enriched oxides, takes place especially in the structure.     

Effect of lamellar structure parameters on the properties of titanium alloy VT3-1

Conclusion An increase in the ultimate breaking strength, stress-rupture strength, and fatigue limit of alloy VT3-1 with a lamellar structure may be achieved as a result of refining any parameter of the structure, particularly -phase platelet thickness, and increasing the volume fraction of secondary -phase. An increase in ductility characteristics, toughness, and creep resistance may be provided by increasing the dimensions of -colonies and primary -phase particles (up to 2.5–3.5 m) and reducing the volume fraction and dispersivity of secondary -phase lamellar precipitates. Coarsening of -grains leads to an increase in a_c, k_Q, and refinement leads to an increase in and a_n.Qualitative dependences for mechanical properties of alloy VT3-1 on lamellar structure parameters made it possible to isolate those structural parameters which have the most marked effect on properties.The properties of alloys with a finely lamellar structure (d25 m, b_{I, II}<2 m) are most sensitive to structure. In this case a change in -colony size by 10 m and -platelet thickness by 1 m affects the properties 3–20 times more strongly than a change in -grain size by 100 m. The effect of finely dispersed secondary -phase precipitates is greater, the coarser the primary -phase structure. Refinement of primary -phase structure with an increase in secondary phase platelet thickness to 1 m or more reduces the sensitivity of alloy mechanical properties to the effect of secondary -phase.With coarsening of the intragranular structure (d>25 m, b_{I, II}2 m) the effect of structural parameters d and b on properties is markedly weakened: on strength properties (_f, ₁₀₀ ⁴⁵⁰ ) by a factor of 100, on ductility (, ), by a factor of 10 to 20, and on impact strength and fracture toughness (a_n, a_c, K_Q) by a factor of five.The qualitative relationships obtained between structure and mechanical properties of alloy VT3-1 are fundamental for controlling the structure of semifinished titanium alloy products.Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 7, pp. 52–55, July, 1986.     

Control of the phase composition and nitrogen content in the nitride layer in the nitriding of the steel 38Kh2MYuA

It is known that in order to obtain a high-hardness, wear- and corrosion-resistant article a nitrided layer of nitride (+)-phases should be formed on its surface. However, in some cases, for example, in nitriding high-speed die steels and steel 38Kh2MYuA, the formation of brittle nitride surface layers should be eliminated and only a zone of internal nitriding (a+ + MN) should be formed in order to provide the requisite hardness and wear resistance. The article concerns preparation of nitrided layers with different compositions on the widely used 38Kh2MYuA nitralloy.     

Structure-Selective Dissolution of Al–Fe–Ni Bronze in Chloride Electrolyte

The selectivity of the anodic dissolution of the iron-rich phases of . 9-4-4-1 cast bronze in 0.5 N NaCl + 0.01 N HCl was studied. X-ray diffraction analysis revealed that the Fe₃Al and ₁-phases present at the surface of the initial bronze become predominantly etched during the early period of anodic dissolution at E = –0.12 V (NHE). According to electrochemical and analytical data, the above phases dissolve at this potential most rapidly. The x-ray diffraction data agree well with the results obtained by atomic absorption analysis of the solution.     

Kinetics and mechanism of low-pressure,high-temperature oxidation of silicon-II

The reaction of oxygen at low pressures with silicon layers on tungsten ribbons was studied. An abrupt transition was observed between a condition of passivation, in which a thin film of SiO₂ formed at low temperatures, and a steady-state combustion condition at high temperatures. The latter state is characterized by the formation of volatile SiO. The boundary between these two states has been defined in terms of the pressure-temperature relation. Oxygen consumption in the combustion state is represented by first-order reaction kinetics with an activation energy of 13 ± 1 kcal/mole. The stability of the two states has been defined by a thermodynamic analysis of the SiO₂ layer stability. The oxygen consumption dependence on temperature has been described by a kinetic model which involves a consideration of the various elementary steps in the reaction.     

Effect of the tempering temperature and time on the structure and phase composition of the AMg6 alloy

Conclusions It was determined that the decomposition of the solid solution in the AMg6 alloy begins at the grain boundaries. After a certain time interval the plate-like -phase precipitates within the grains. After a longer tempering time the platelets coagulate and take on a rounded form.At temperatures of 200 and 250°C the metastable -phase is not completely converted into the -phase, and even after a very long tempering time there is still a considerable amount of the -phase in the structure.At a temperature of 150°C or lower, only the metastable -phase occurs in the alloy even after tempering as long as 9 months.Translated from Metallovedenie i Termichesakaya Obrabotka Metallov, No. 9, pp. 59–61, September, 1966.     

Reversible shape memory effect in alloys of the Mn - Cu system

The reversible shape memory effect is understood as the capacity of specimens deformed in a martensitic state to change shape (dimensions) both in heating in the process of a reverse transformation and in subsequent cooling as a result of a forward transformation. This is clearly manifested in manganese-rich Mn -Cu alloys susceptible to a diffusionless anti ferromagnetic (martensitic) transformation, as a result of which the crystal structure changes from face-centered cubic to face-centered tetragonal (f.c.c. f.c.t.).Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 9, pp. 34–37, September, 1996.     

Features of formation of the structure in production of blanks of disks of heat-resistant nickel alloys

Conclusions To provide a high level of mechanical properties in wrought blanks of cast ÉP741NP and ÉP962 alloys it is necessary to form controlled structures. A necklace-type structure formed in homogenizing isostatic treatment, subsequent thermomechanical working including alternation of the operations of deformation in the (+)-area and recrystallization anneals, and final heat treatment is preferable. The temperature conditions of all stages of thermomechanical working are strictly controlled, especially the final operation of deformation and heating for hardening. To eliminate hardening cracks and distortions it is necessary to use molten salts at t=600°C as quenchants. The use of multiple production operations makes it possible to significantly reduce the structural inhomogeneity related to inhertance of the original dendritic structure. However, the structure of the final semifinished product is nevertheless characterized by a difference in occurrence of the processes of polygonization and recrystallization between the former dendritic cells and the interdendritic spaces in deformation and heat treatment.To obtain structurally homogeneous blanks for gas turbine engine parts it is necessary to use basically new methods of remelting such as vacuum double electrode remelting and electron beam remelting with an intermediate vessel.Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 12, pp. 25–29, December, 1991.     

Formation of elemental silicon inclusions in the sulfide scale on Cu-Si alloys

The sulfidation of Cu-Si alloys in liquid sulfur resulted in an enrichment in the metallic substrate in silicon with the simultaneous formation of the phase, whereas within the inner layer of the scale elementary silicon occurred in a dispersed form. The formation of the phase in the surface layer of the metallic substrate results from the supersaturation of vacancies generated at the alloy/scale interface. The formation of silicon inclusions results in the selective sulfidation of copper when the phase moves toward the inner layer of the scale.Formerly of Institute of Materials Engineering, Academy of Mining and Metallurgy, Cracow, Poland.     

High-resolution SIMS and analytical TEM evaluation of alumina scales onβ-NiAl containing Zr or Y

High-resolution SIMS and TEM have been used to evaluate growth processes and interfacial segregation occurring in -Al₂O₃ scales grown at 1200°C on -NiAl containing zirconium or yttrium.¹⁸O/SIMS shows that the extent of aluminum diffusion occurring during -Al₂O₃ growth is reduced by the presence of these alloying elements, which are seen by SIMS imaging as oxide particles within the scale. STEM/EDS of the same oxide scales show that zirconium and yttrium also segregated to the oxide-alloy interface to the extent, respectively, of 0.15 and 0.07 of a monolayer and to oxide grain boundaries (0.2 monolayer). The complementary information provided by SIMS, TEM, and STEM provides a better understanding of the role of reactive elements in modifying scale-growth processes.     

Evaluation of the Brittleness of Titanium Alloys in Terms of Mechanical Properties and Fracture Patterns

The phenomena of brittleness of structural -pseudo-- and ( + )-titanium alloys are analyzed and generalized using the results of tests of rupture specimens and various parts. The characteristics of ductility (elongation and contraction ) are used for evaluating the macroscopic manifestations of embrittlement, and the appearance of fracture surfaces as observed in electron microscopic diffraction patterns is used for estimating the micromanifestations of embrittlement.     

Oxidation and intergranular disintegration of the aluminides NiAl and NbAl3 and phases in the system Nb-Ni-Al

The oxidation behavior is very different for an aluminide with a wide homogeneity range such as -NiAl than for a line compound such as NbAl ₃.Oxidation of -NiAl at temperatures 1273 K leads to a slow-growing -alumina layer. The metal phase beneath the scale remains as -NiAl; however, cavity formation is observed. The cavity formation may be favored by sulphur surface segregation. Oxidation of NbAl ₃ at temperatures 1273 K initially leads to -Al ₂O₃,but the Al depletion causes the formation of Nb ₂ Al beneath the oxide layer. Cracking of the Al ₂O₃ layer opens Nb ₂ Al to the atmosphere, which oxidizes rapidly to Nb ₂O₅ and NbAlO₄.After consumption of the Nb ₂ Al, a layer of Al ₂O₃ formed again on the NbAl ₃ phase, but failure of the alumina and the fast growth of the other oxides occur as a repeated process. Thus, NbAl ₃ exhibited rapid linear oxidation kinetics. Multiphase alloys in the system Nb-Ni-Al generally behave better than NbAl ₃,and the low oxidation rates of -NiAl can be approached. In the temperature range below 1273 K, with a maximum at 1000 K, both NiAl and NbAl ₃ show the pest phenomenon, an intergranular disintegration. Preceding the disintegration, oxygen diffuses into the grain boundaries of the material and Al ₂O₃ is formed at the grain boundaries, beginning from the surface region. NiAl is susceptible only in a very limited range of oxygen pressures and temperatures, whereas NbAl ₃ is much more susceptible.     

Water-Acetonitrile Ratio in Perchlorate Cadmium Bath and the Effectiveness of the Addition of Crown-Ester

It is shown that the strongest deceleration of the electrodeposition of cadmium in inhibited media is observed in the domain of loosening the structure of a mixed solvent (0.45 x ₂ 0.25) when the molecular adsorption of organic solvent on Cd is maximum. The process is maximally facilitated in the domain of ordering the acetonitrile's (AN) structure (0.9 x ₂ 0.75), where perchlorate anions dominate at the cathode surface. Crown-ester exhibits maximum inhibition effect under the conditions of preferential adsorption of its molecules, i.e., in the domain of the prevalence of the nonaqueous component in the mixture (x ₂ 0.95).     

Thermal Resistance of Low-Alloyed Chromium Alloys

The oxidation kinetics of low-alloyed -2 and 1-17 chromium alloys is investigated at a temperature from 1273 to 1673 K for 1000 h. It is shown that even at a temperature from 1473 to 1673 K the heat resistance of these alloys is higher than that of the 648 nickel-containing alloy at a temperature from 1273 to 1373 K. This allows to recommend the alloys as heat-resistant materials operating at a temperature up to 1573 K.     

Improvement of cyclic high-temperature corrosion resistance of pack-aluminized heat-resistant stainless steels

Modification of pack aluminizing for heat-resistant stainless steels was studied to improve corrosion resistance by controlling the microstructure of the coating layer. The major process parameters examined include the pack powder composition, coating time, and temperature. Depending on the combination of these parameters, the microstructure of the coating layer can be controlled to form either a continuous layer of internal-diffusion barrier (IDB) or an interdiffusion zone (IZ). At the coating-process temperatures, the IDB forms as a mixture of - and -aluminide, whereas the IZ forms as a mixture of -ferrite and -aluminide. But the phase shown in the IZ at room temperature is formed by transformation from the phase during cooling. Even though the hardness of the IDB is higher than the other phases present in the coating layer, the aluminide coating layer with the IDB shows outstanding cyclic high-temperature corrosion resistance. As long as the stable IDB forms, the corrosion resistance increases with the thickness of the aluminide-coating layer.     

Special features of the α → γ transformation in powder carbon steels

The structural state of powder steels after sintering depends on the technological regimes of their production and can markedly affect the transformations in subsequent heat treatment. The effect of the technological regimes on the nature of the transformation is investigated.Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 3, pp. 14–16, March, 1996.     

The effect of purity on high-temperature oxidation of zirconium

The oxidation kinetics of zirconium of different purities were studied over the temperature range of 600–1300°C (- and -phases). The structure of the oxidized specimens was examined. TGA, XRD, EPMA, SEM, metallographic analysis, and microhardness measurements were carried out. Impurity elements were found to increase the oxidation rate of technical zirconium. The mechanism of the effect of impurity elements on zirconium oxidation was shown to differ for the - and -phases. Activation energies were calculated for the parabolic and linear stages of oxidation.