Power recovery with multi-anode/cathode microbial fuel cells suitable for future large-scale applications

Multi-anode/cathode microbial fuel cells (MFCs) incorporate multiple MFCs into a single unit, which maintain high power generation at a low cost and small space occupation for the scale-up MFC systems. The power production of multi-anode/cathode MFCs was similar to the total power production of multiple single-anode/cathode MFCs. The power density of a 4-anode/cathode MFC was 1184 mW/m³, which was 3.2 times as that of a single-anode/cathode MFC (350 mW/m³). The effect of chemical oxygen demand (COD) was studied as the preliminary factor affecting the MFC performance. The power density of MFCs increased with COD concentrations. Multi-anode/cathode MFCs exhibited higher power generation efficiencies than single-anode/cathode MFCs at high CODs. The power output of the 4-anode/cathode MFCs kept increasing from 200 mW/m³ to 1200 mW/m³ as COD increased from 500 mg/L to 3000 mg/L, while the single-anode/cathode MFC showed no increase in the power output at CODs above 1000 mg/L. In addition, the internal resistance (R_in) exhibited strong dependence on COD and electrode distance. The R_in decreased at high CODs and short electrode distances. The tests indicated that the multi-anode/cathode configuration efficiently enhanced the power generation.     

Microbial fuel cell (MFC) using commercially available unglazed ceramic wares: Low-cost ceramic separators suitable for scale-up

This study aimed to evaluate the influence of commercially available unglazed wall ceramic (UGWC) and unglazed floor ceramic (UGFC) separators with different thickness and porosity on the performance of dual-chamber microbial fuel cells (MFCs). These MFCs were operated under continuous condition using domestic wastewater. The UGWC-based MFC produced higher maximum power density (321 mW/m² with a thickness of 9 mm) than UGFC-based MFC (106.89 mW/m² with a thickness of 3 mm) due to lower internal resistance. Power generation using both types of separators was lower than that of obtained using the Nafion 117 membrane as control (602 mW/m²). The maximum average coulombic efficiencies (CE) of the UGWC-based MFCs (with thickness levels of 6 and 9 mm) were 58% and 68%, respectively, which was more than that of UGFC-based MFCs and also control MFC (53%). Voltammetric analysis revealed that the maximum peak current of 6 mA was obtained for UGWC-based MFC which was in the order of control MFC (5.9 mA). The UGWC separators exhibited smaller ohmic and diffusion resistances of 57, 65 and 87 Ω in MFCs at the thickness levels of 3, 6 and 9 mm, respectively, compared to the UGFC separators with that of 164.27 and 366.23 Ω in MFCs at the thickness levels of 3 and 6 mm, respectively. UGWC separators because of their low production cost, high mechanical strength and increased output power density of the MFC proved to be a suitable alternative to replace with a costly polymeric membrane such as Nafion 117.     

Influence of electrode spacing and fed-batch operation on the maximum performance trend of a soil microbial fuel cell

The effect of electrode spacing on a soil microbial fuel cell (MFC) performance under fed-batch treatment with synthetic urine medium (SUM) was investigated at 2, 5, and 8 cm electrode spacing. The electrodes consisted of stainless-steel mesh with coarse layers of carbon-black. The MFCs were fed with SUM when the natural substrate of the medium was exhausted. Initial feeding resulted in 79.6, 108.7, and 103.1% increase in OCV with a proportional percentage increase in power at 2, 5, and 8 cm electrode spacing. Six days after the first feeding, the power was 189.9, 150.7, and 108. 5 mW/m² in ascending order of electrode spacing. With more extended treatment, the overall maximum power was obtained at 8 cm spacing. In ascending order of electrode spacing, the highest power (207.92, 263.38, and 271.1 mW/m²) was obtained on days 39, 42, and 93, respectively. The study shows that a larger anode-to-cathode distance requires a longer time for the soil MFC to achieve stable and maximum performance in fed-batch operation.     

A pilot-scale study on utilizing multi-anode/cathode microbial fuel cells (MAC MFCs) to enhance the power production in wastewater treatment

A new type of microbial fuel cell (MFC), multi-anode/cathode MFC (termed as MAC MFC) containing 12 anodes/cathodes were developed to harvest electric power treating domestic wastewater. The power density of MAC MFCs increased from 300 to 380 mW/m² at the range of the organic loading rates (0.19-0.66 kg/m³/day). MAC MFCs achieved 80% of contaminant removal at the hydraulic retention time (HRT) of 20 h but the contaminant removal deceased to 66% at the HRT of 5 h. In addition, metal-doped manganese dioxide (MnO₂) cathodes were developed to replace the costly platinum cathodes, and exhibited high power density. Cu-MnO₂ cathodes produced 465 mW/m² and Co-MnO₂ cathodes produced 500 mW/m². Due to the cathode fouling of the precipitation of calcium and sodium, a decrease in the power density (from 400 to 150 mW/m²) and an increase in internal resistance (R_in) (from 175 to 225 Ω) were observed in MAC MFCs.     

Miniature microbial fuel cells and stacks for urine utilisation

MFCs are becoming a stronger contender in the area of alternative energy sources and show great promise in utilising a wide variety of organic sources. This paper describes the utilisation of neat undiluted urine as the main feedstock for different types of individual MFCs and stacks of small-scale MFCs, for direct electricity production, with conversion efficiencies of >50%. The smallest MFC (1.4 mL total volume) produced equal amounts of power to that produced by larger MFCs (6.25 mL), resulting in increased power densities. Power densities of 4.93 mW/m² (absolute power of 1.5 mW) were recorded when 48 small-scale MFCs were connected as a stack and fed with urine. This study demonstrates the feasibility of using urine as an untreated fuel and that improved power outputs can be achieved through MFC miniaturisation and multiplication into stacks.     

Enhanced sludge stabilization coupled with microbial fuel cells (MFCs)

This study presents research results on electricity production from waste activated sludge using MFCs during stabilization process. Different MFC configurations equipped with various electrodes were used. Voltage measurements were continuously done during 35 days of MFC operation. Experimental results showed that bioelectricity generation was linked to volatile solids (VS) and protein reductions as a fraction of extracellular polymeric substances (EPS). Double chamber MFC reactor equipped with graphite electrodes had better power and current densities as 312.98 mW/m² and 39.07 μA/cm² while single chamber MFC equipped with titanium electrodes revealed better power and current densities as 97.60 mW/m² and 17.63 μA/cm², respectively. Molecular results indicated that power outputs of MFCs effected by diverse microbial communities in anode biofilms. Although organic matter degradation is reported as 35%–55% VS reduction for digesters, this research provided a promising approach for sludge stabilization with enhanced degrading of organic matters up to 75% by using MFCs.     

β-FeOOH modified carbon monolith anode derived from wax gourd for microbial fuel cells

The preparation of high-performance anode materials is of significance for enhanced power generation in microbial fuel cells (MFCs). Herein, porous carbon monolith was prepared by simple freeze drying of wax gourd and subsequent pyrolysis (WGC). β-FeOOH was coated on WGC to further improve the performance of the anode (β-FeOOH/WGC). The maximum power density of the MFCs with WGC and β-FeOOH/WGC anode was 913.9 and 1355.1 mW/m² respectively, which was much higher than that of the control (558.2 mW/m²). WGC possessed three-dimensional pore structure, nitrogen and oxygen-containing functional groups, which endowed it with satisfactory bacterial loading. Improved MFC performance after β-FeOOH modification could be ascribed to two aspects: β-FeOOH enhanced the electrochemical activity and decrease the transfer resistance; β-FeOOH was conducive to exoelectrogens formation. This study demonstrated that the synthesis of β-FeOOH modified carbon monolith anode offered an efficient route to enhance the power generation of MFCs.     

Electricity generation from rice straw using a microbial fuel cell

This study demonstrated electricity generation from rice straw without pretreatment in a two-chambered microbial fuel cell (MFC) inoculated with a mixed culture of cellulose-degrading bacteria (CDB). The power density reached 145 mW/m² with an initial rice straw concentration of 1 g/L; while the coulombic efficiencies (CEs) ranged from 54.3 to 45.3%, corresponding to initial rice straw concentrations of 0.5–1 g/L. Stackable MFCs in series and parallel produced an open circuit voltage of 2.17 and 0.723 V, respectively, using hexacyanoferrate as the catholyte. The maximum power for serial connection of three stacked MFCs was 490 mW/m² (0.5 mA). In parallelly stacked MFCs, the current levels were approximately 3-fold (1.5 mA) higher than those produced from the serial connection. These results demonstrated that electricity can be produced from rice straw by exploiting CDB as the biocatalyst. Thus, this method provides a promising way to utilize rice straw for bioenergy production.     

Bioelectricity production by using goat (Capra hircus) rumen fluid from slaughterhouse waste in mediator-less microbial fuel cells

Microbial fuel cells (MFCs) grasped an outlook for bioelectricity production under global scenario. Many studies have highlighted the utilization of various wastes for electricity generation by this advantageous technology. In the present investigation, an H-type, two-chambered MFC was designed for bioelectricity production using Capra hircus rumen fluid collected from slaughterhouse, paddy straw as substrate, copper as anode, and zinc as cathode. The power output of single MFC was recorded to a maximum of 5.76 W and 8.49 W/m². Effect of acetic acid as catholyte with concentration range (0.0–2.0%) was compared with air cathode. Acetic acid was found to enhance the power output at 2% concentration. Assessment for increased power output was carried out by connecting the four MFCs in series. MFC series performed well with a maximum power output of 67.24 W at 192 h with acetate as catholyte whereas 54.76 W for air cathode. The maximum power density achieved was 42.11 W/m² for acetate in cathode and 34.39 W/m² for air cathode. The MFCs developed with rumen consortia, hay as substrate, and Cu–Zn electrodes were found to be effective in bioelectricity production.     

Power generation using polyaniline/multi‐walled carbon nanotubes as an alternative cathode catalyst in microbial fuel cells

Optimization of the cathode catalyst is critical to the study of microbial fuel cells (MFCs). By using the open circuit voltage and power density as evaluation standards, this study focused on the use of polyaniline (PANI)/multi‐walled carbon nanotube (MWNT) composites as cathode catalysts for the replacement of platinum (Pt) in an air‐cathode MFC, which was fed with synthetic wastewater. Scanning electron microscopy and linear scan voltammogram methods were used to evaluate the morphology and electrocatalytic activity of cathodes. A maximum power density of 476 mW/m² was obtained with a 75% wt PANI/MWNT composite cathode, which was higher than the maximum power density of 367 mW/m² obtained with a pure MWNT cathode but lower than the maximum power density of 541 mW/m² obtained with a Pt/C cathode. Thus, the use of PANI/MWNT composites may be a suitable alternative to a Pt/C catalyst in MFCs. PANI/MWNT composites were initially used as cathodic catalysts to replace Pt/C catalysts, which enhanced the power generation of MFCs and substantially reduced their cost. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of ionic strength, cation exchanger and inoculum age on the performance of Microbial Fuel Cells

Power generation in Microbial fuel cells (MFCs) is a function of various physico-chemical as well as biological parameters. In this study, we have examined the effect of ionic strength, cation exchanger and inoculum age on power generation in a mediator MFC with methylene blue as electron mediator using Enterobacter cloacae IIT-BT08. The effect of ionic strength was studied using NaCl in the anode chamber of a two chambered salt-bridge MFC at concentrations of 5 mM, 10 mM and 15 mM. Maximum power density of 12.8 mW/m² was observed when 10 mM NaCl was used. Corresponding current density was noted to be 35.5 mA/m². Effect of cation exchanger was observed by replacing salt-bridge with a proton exchange membrane of equal surface area. When the salt-bridge was replaced by a proton exchange membrane, a 3-fold increase in the power density was observed. Power density and current density of 37.8 mW/m² and 110.3 mA/m² respectively were detected. The influence of the pre-inoculum on the MFC was studied using E. cloacae IIT-BT08 grown for 12, 14, 16 and 18 h. It was observed that 16 h grown culture when inoculated in the anode chamber gave the maximum power output. Power density and current density of 68 mW/m² and 168 mA/m² respectively were obtained. We demonstrate from these results that both physico-chemical as well as biological parameters need to be optimized for improving the power generation in MFCs.     

Effect of hydrogen producing mixed culture on performance of microbial fuel cells

This study examined the influence of H₂-producing mixed cultures on improving power generation using air-cathode microbial fuel cells (MFCs) inoculated with heat-treated anaerobic sludge. The MFCs installed with graphite brush anode generated higher power than the MFCs with carbon cloth anode, regardless heat treatment of anaerobic sludge. When the graphite brush anode-MFCs were inoculated selectively with H₂-producing bacteria by heat treatment, power production was not improved (about 490 mW/m²) in batch mode operation, but for slightly increased in carbon cloth anode-MFCs (from 0.16 to 2.0 mW/m²). Although H⁺/H₂ produced from H₂-producing bacteria can contribute to the performance of MFCs, suspended biomass did not affect the power density or potential, but the Coulombic efficiency (CE) increased. A batch test shows that propionate and acetate were used effectively for electricity generation, whereas butyrate made a minor contribution. H₂-producing mixed cultures do not affect the improvement in power generation and seed sludge, regardless of the pretreatment, can be used directly for the MFC performance.     

Effect of recirculation on bioelectricity generation using microbial fuel cell with food waste leachate as substrate

Recirculation is one of the effective techniques used to upsurge the output of anaerobic reactors. The present study investigates the effect of recirculation of anolyte on bioelectricity generation using food waste leachate in two chamber Microbial Fuel Cell (MFC) with carbon electrodes and Ultrex as proton exchange membrane (PEM). The MFCs are operated in fed-batch mode at varying COD concentrations of 500–1250 mg/L with the hydraulic retention time of 17 h for recirculation. Maximum current density, power density and columbic efficiencies of 100.34 mA/m², 14.42 mW/m² and 10.25% respectively for MFC without recirculation and 150.30 mA/m², 29.23 mW/m² and 14.22% respectively for MFC provided with recirculation are obtained at COD of 1250 mg/L. Comparative performance analysis of the cells indicates that recirculation enhances the bioelectricity production in MFC. Scanning Electron Microscope (SEM) and Fourier Transform Infrared Spectroscopy (FTIR) analyses are also done to find the changes in PEM.     

Pyrolyzing pyrite and microalgae for enhanced anode performance in microbial fuel cells

Developing low-cost and high-performance anodes is of great significance for wider applications of microbial fuel cells (MFCs). In this study, microalgae and pyrite were co-pyrolyzed (P/MC) and then coated on carbon felt (CF) with PTFE as a binder. P/MC modification resulted in increased electroactive surface area, superhydrophilicity and higher biocompatibility. Besides, the P/MC-CF anode reduced the charge transfer resistance from 35.1 Ω to 11.4 Ω. The highest output voltage and the maximum power density of the MFC equipped with the P/MC-CF anode were 657 mV and 1266.7 mW/m², respectively, which were much larger than that of the MFC with the CF anode (530 mV, 556.7 mW/m²). The P/MC-CF anode also displayed higher columbic efficiency (39.41%) than the CF anode (32.37%). This work suggests that pyrolyzing microalgae with pyrite is a promising method to enhance the performance of MFCs.     

Power generation of Shewanella oneidensis MR-1 microbial fuel cells in bamboo fermentation effluent

This study successfully demonstrates the recovery of energy from the effluent of hydrogen fermentation (EHF) by generating electrical power in batch dual-chamber microbial fuel cells (MFCs) inoculated with Shewanella oneidensis MR-1. The effluent obtained from the hydrogen fermentation process of pretreated liquid on Bambusa stenostachya Hack. bamboo which contained organic compounds such as acetate, lactate, and butyrate as carbon sources for Shewanella oneidensis MR-1 and other electro-active microorganisms. Two scenarios of the anolyte of MFC were considered. The first case comprises a supply of 10 mM of lactate in hydrogen fermentation wastewater while the second one is without lactate-supply. The power density and current density of these MFCs were determined to be 0.3–0.6 W/m² and 1.7–2.7 A/m², respectively. The highest voltage generating from MFC without lactate addition was 0.76 V while others were around 0.65 V. The percentage of COD removal on the effluent of hydrogen fermentation ranged from 75% to 83% after 8 operational days followed by the acclimation process. The differences in the impedance characteristics of these MFCs were analyzed by using EIS technique. The average thickness of biofilm formation on the anode electrode was from 7 μm to 23 μm which showed the enhanced electricity production of the MFC system. Moreover, the experimental results demonstrated that the performance of MFC without the lactate supply was better than the other one. Also, its lower substrate consumption efficiency was mentioned.     

Cathode catalyst selection for enhancing oxygen reduction reactions of microbial fuel cells: COF-300@NiAl-LDH/GO and Ti3AlC2/NiCoAl-LDH

In this study, a cathode catalyst for microbial fuel cells (MFCs) was successfully prepared by a simple step-by-step hydrothermal method. Graphene oxide (GO) and layered double hydroxide (LDH) composite substrate and three-dimensional covalent organic framework materials (COF-300) grown vertically on the surface were observed. (003), (006), (012), (018), (110) were the obvious crystal plane of the composite COF-300@NiAl-LDH/GO. C, O, N, Ni, Na, Al and other elements existed on the surface of the composite. The maximum power density produced by COF-300@NiAl-LDH/GO-MFC was 481.69 mW/m², which was 1.22 times of Ti₃AlC₂/NiCoAl-LDH-MFC (393.82 mW/m²) and 2.21 times of Ti₃AlC₂-MFC (217.73 mW/m²). The maximum voltage of COF-300@NiAl-LDH/GO-MFC was 518 mV and it could remain stable within 8 days. GO was used as the substrate to improve the conductivity; LDH was used to enhance the catalytic activity and electron transfer rate; The three-dimensional bulk COF-300 attached to the surface enhanced the surface area and catalytic properties; The above jointly promoted oxygen reduction reaction of cathode, so as to improve MFC performances.     

Harvest of electrical energy from fermented microalgal residue using a microbial fuel cell

The application of microalgal biomass for fermentation has been highlighted as a means of producing a range of value-added biofuels and chemicals. On the other hand, the microalgal residue from the fermentation process still contains as much as 50% organic contaminants, which can be a valuable substrate for further bioenergy recovery. In this study, a microbial fuel cell and automatic external load control by maximum power point tracking (MPPT) were implemented to harvest the electrical energy from waste fermented microalgal residue (FMR). The MFC with MPPT produced the highest amount of energy (1.82 kJ/L) compared to the other MFCs with fixed resistances: 0.98 (1000 Ω), 1.16 (500 Ω), and 1.17 kJ/L (300 Ω). The MFC with MPPT also showed the highest maximum power density (88.6 mW/m²) and COD removal efficiency (620.0 mg COD/L removal with 85% removal efficiency). The implementation of MPPT gained an approximate 12.9% energy yield compared to the previous fermentation stage. These results suggest that FMR can be an appropriate feedstock for electrical energy recovery using MFCs, and the combined fermentation and MFC system improves significantly the energy recovery and treatment efficiency from FMR.     

Zeolitic imidazolate framework ZIF-67 grown on NiAl-layered double hydroxide/graphene oxide as cathode catalysts for oxygen reduction reaction in microbial fuel cells

In this study, the cathode catalysts for microbial fuel cells (MFCs) were successfully synthesized by two-step feeding method. NiAl-layered double hydroxide (LDH) nanoparticle was attached efficiently on the surface of graphene oxide (GO) in situ, zeolitic imidazolate framework (ZIF-67) was modified on LDH surface layer; Highly crystalline NiAl-LDH/GO@ZIF-67 composite was flawlessly prepared, nano-hybrid had (003), (006), (011), (112) and (222) characteristic crystal planes attribute to NiAl-LDH/GO and ZIF-67 by X-ray diffraction (XRD), and the sheet-like structure and polyhedral structure were observed. The NiAl-LDH/GO@ZIF-67 nano-hybrid was rich in metal elements and provides a wealth of electrochemical active sites by EDS test. The study displayed that the maximum output voltage of NiAl-LDH/GO@ZIF-67-MFC was 516 mV and the stabilization time could last for about 8 d. The maximum output power was 501.26 mW/m², which was 1.31 times of NiAl-LDH/GO-MFC (381.92 mW/m²) and 2.76 times of ZIF-67-MFC (181.48 mW/m²). The GO with high conductivity was used as the substrate to ensure the stability of electrode cycle and the efficiency of power generation, the laminar structure of NiAl-LDH provided the specific surface area for the reaction, which facilitated the transport of electrons. The good structure of ZIF-67 increased the active sites of the composite. The excellent properties of the composites promoted the electrochemical stability and electricity production output of MFC. This study provided a method for the further application of MFC in the wastewater field.     

Three-dimensional graphitic mesoporous carbon-doped carbon felt bioanodes enables high electric current production in microbial fuel cells

Microbial fuel cells (MFCs) represent a new approach that can simultaneously enhance the treatment of waste streams and generate electricity. Although MFCs represent a promising technology for renewable energy production, they have not been successfully scaled-up mainly due to the relatively-low electricity generation and high cost associated with MFCs operation. Here, we investigated whether graphitic mesoporous carbon (GMC) decoration of carbon felt would improve the conductivity and biocompatibility of carbon felt anodes, leading to higher biomass attachment and electricity generation in MFCs fed with an organic substrate. To test this hypothesis, we applied 3 different GMC loading (i.e., 2, 5, and 10 mg/cm² of anode surface area) in MFCs compared to control MFCs (with pristine carbon felt electrodes). We observed that the internal resistances of modified anodes with GMC were 1.2–2.3-order of magnitude less than pristine carbon felt anode, leading to maximum power densities of 70.3, 33.3, and 9.8 mW/m² for 10, 5, and 2 mg/cm²-doped anode, respectively compared to only 3.8 mW/m² for the untreated carbon felt. High-throughput sequencing revealed that increasing the GMC loading rate was associated with enriching more robust anode-respiring bacteria (ARB) biofilm community. These results demonstrate that 3-D GMC-doped carbon felt anodes could be a potential alternative to other expensive metal-based electrodes for achieving high electric current densities in MFCs fed with organic substrates, such as wastewater. Most importantly, high electron transfer capability, strong chemical stability, low cost, and excellent mechanical strength of 3-D GMC-doped carbon felt open up new opportunities for scaling-up of MFCs using cheap and high-performance anodes.     

A novel microbial fuel cell stack for continuous production of clean energy

Production of sustainable and clean energy through oxidation of biodegradable materials was carried out in a novel stack of microbial fuel cells (MFCs). Saccharomyces cerevisiae as an active biocatalyst was used for power generation. The novel stack of MFCs consist of four units was fabricated and operated in continuous mode. Pure glucose as substrate was used with concentration of 30 g l⁻¹ along with 200 μmol l⁻¹ of natural red (NR) as a mediator in the anode and 400 μmol l⁻¹ of potassium permanganate as oxidizing agent in the cathode. Polarimetry technique was employed to analyze the single cell as well as stack electrical performance. Performance of the MFCs stack was evaluated with respect to amount of electricity generation. Maximum current and power generation in the stack of MFC were 6447 mA.m⁻² and 2003 mW.m⁻², respectively. Columbic efficiency of 22 percent was achieved at parallel connection. At the end of process, image of the outer surface of graphite electrode was taken by Atomic Force Microscope at magnification of 5000. The high electrical performance of MFCs was attributed to the uniform growth of microorganism on the graphite surface which was confirmed by the obtained images.