1.2 kW beta type Stirling engine with rhombic drive mechanism

Because of some advantages such as higher theoretical thermal efficiency, lower pollutant release, working with lower noisy, working with any kind of thermal energy, and having longer life time, Stirling engines receive attentions of academic workers. The development studies related to the drive mechanism as well as the other components of Stirling engine are progressing. In the present study, a beta type Stirling engine with a rhombic‐drive mechanism was manufactured and tested. Tests were performed at hot end temperatures of 600 and 800°C for five different stages of charge pressure ranging from 1 to 5 bar with 1 bar increments. Torque and power characteristics of the engine were deduced. The maximum engine torque and power were obtained as 18 Nm and 1215 W at engine speeds of 612 and 722 rpm, respectively, at 4 bar charging pressure. The cyclic work generations of the engine, which is an important parameter indicating the engine performance, were determined as 19, 27, and 25 J corresponding to 1, 3, and 5 bar charging pressures, respectively. In the experiments, the cylinder pressure variation was also measured at various charging pressures. While the charge pressure increases from 1 to 5 bar, the location of the maximum cylinder pressure ranged from 86° to 74° of crankshaft angle, which may have a bit influence on the engine performance. Copyright © 2017 John Wiley & Sons, Ltd.     

斯特林发动机瞬态模型及特性分析

为获得斯特林发动机的动态特性和优化方案,将损失机制和压力梯度耦合进控制方程中,提出一维瞬态斯特林循环分析模型及分析方法,并针对GPU-3斯特林发动机进行模型验证和特性分析.模型的指示功率相对误差平均值约为4.8％,热效率的相对误差小于1％.当氦气工质在热源温度为977 K、平均压强为2.76 MPa时,输出功率随转速的...     

Optimization of Stirling engine performance based on an experimental design approach

The Stirling engine performances depend on several physicals characteristics and functioning parameters. The influence of each parameter and of their interactions is difficult to achieve with classical univariate studies. The experimental design is an alternative to identify the parameters sets allowing optimal Stirling engine performances. Hence, a four factor Central Composite Rotatable Design was used to observe the effect of cooling water flowrate, initial charge pressure, heating temperature, and operation time on a Stirling engine brake power. The influence of each parameter and the effect of the interaction between two or three parameters on the engine performances are presented and discussed. Using the surface response method, it appears that initial charge pressure and heating temperature are the more influencing parameters on the Stirling engine performances. With modeling, optimal conditions for the Stirling engine functioning are the following: charge pressure of 8 bar, heating temperature of 500 °C, and cooling water flow rates of 7.34 l/min, independent of the engine operation time. Copyright © 2012 John Wiley & Sons, Ltd.     

Torque and power characteristics of a helium charged Stirling engine with a lever controlled displacer driving mechanism

This study presents test results of a Stirling engine with a lever controlled displacer driving mechanism. Tests were conducted with helium and the working fluid was charged into the engine block. The engine was loaded by means of a prony type micro dynamometer. The heat was supplied by a liquefied petroleum gas (LPG) burner. The engine started to run at 118 °C hot end temperature and the systematic tests of the engine were conducted at 180 °C, 220 °C and 260 °C hot end external surface temperatures. During the test, cold end temperature was kept at 27 °C by means of water circulation. Variation of the shaft torque and power with respect to the charge pressure and hot end temperature were examined. The maximum torque and power were measured as 3.99 Nm and 183 W at 4 bars charge pressure and 260 °C hot end temperature. Maximum power corresponded to 600 rpm speed.     

Manufacturing and testing of a gamma type Stirling engine

In this study, a gamma type Stirling engine with 276 cc swept volume was designed and manufactured. The engine was tested with air and helium by using an electrical furnace as heat source. Working characteristics of the engine were obtained within the range of heat source temperature 700–1000 °C and range of charge pressure 1–4.5 bar. Maximum power output was obtained with helium at 1000 °C heat source temperature and 4 bar charge pressure as 128.3 W. The maximum torque was obtained as 2 N m at 1000 °C heat source temperature and 4 bar helium charge pressure. Results were found to be encouraging to initiate a Stirling engine project for 1 kW power output.     

Development of a beta-type Stirling heat pump with rhombic drive mechanism by a modified non-ideal adiabatic model

In this paper, a thermodynamic model is developed for predicting the performance of a beta-type Stirling heat pump with rhombic drive mechanism for water heater and the model is validated by a 1-kW class prototype Stirling heat pump. In the present model, the working space is divided into expansion space, heat absorber, regenerator, heat rejecter and compression space. The pressure, mass and temperature variations of working fluid in each working space are predicted. The temperature variation of wall boundary is also taken into consideration. The temperature of working fluid in each working space and the temperature of wall boundary are obtained by solving energy equations simultaneously. Eventually, the pressure of working fluid in each working space can be corrected by using empirical formula of pressure drop. All the thermal properties of working fluid and wall boundary in each working space at each time step can be obtained by repeating the above process. Then, the performance of heat pump such as absorbing heat, rejecting heat, indicated power and COP can be calculated. A series of experimental measurements and comparisons are also conducted for validating present model. The results show that the prototype heat pump can produce 904 W heating power and 38°C hot water under 1 LPM water flow rate with 5 bar helium at 1000 rpm.     

Design and performance optimization of GPU-3 Stirling engines

To increase the performance of Stirling engines and analyze their operations, a second-order Stirling model, which includes thermal losses, has been developed and used to optimize the performance and design parameters of the engine. This model has been tested using the experimental data obtained from the General Motor GPU-3 Stirling engine prototype. The model has also been used to investigate the effect of the geometrical and physical parameters on Stirling engine performance and to determine the optimal parameters for acceptable operational gas pressure. When the optimal design parameters are introduced in the model, the engine efficiency increases from 39% to 51%; the engine power is enhanced by approximately 20%, whereas the engine average pressure increases slightly.     

Design and performance of a moderate temperature difference Stirling engine

The present work developed a prototype Stirling engine working at the moderate temperature range. This study attempts to demonstrate the potential of the moderate temperature Stirling engine as an option for the prime movers for Concentrating Solar Power (CSP) technology. The heat source temperature is set to 350–500 °C to resemble the temperature available from the parabolic trough solar collector. This moderate temperature difference allows the use of low cost materials and simplified mechanical designs. With the consideration of local technological know how and manufacturing infrastructure, this development works with a low charged pressure of 7 bar and uses air as a working fluid. The Beta-type Stirling engine is designed and manufactured for the swept volume of 165 cc and the power output of 100 W. The performance of engine is evaluated at different values of charge pressures and wall temperatures at the heater section. At 500 °C and 7 bar, the engine produces the maximum power of 95.4 W at 360 rpm. The thermal efficiency is 9.35% at this maximum power condition. Results show that the moderate temperature operation offers a clear advantage in terms of the specific power over the low temperature operation. In terms of the West number, the present work demonstrated that the moderate temperature difference operations could offer the performance on par with the high temperature operations with more simple and less costly development.     

Dynamic analysis of a free piston Stirling engine working with closed and open thermodynamic cycles

In free piston Stirling engines the power generated by the engine is related to the length of the piston and displacer strokes. Length of strokes vary with respect to the hot end temperature, external load, charge pressure, rod diameter, stiffness of springs, masses of piston and displacer and static positions of the piston and displacer. When the length of displacer and piston strokes exceeds the estimated limits, some mechanical collisions occur between piston and displacer or displacer and cylinder. In this work, the dynamic model of a free piston Stirling engine working with closed and open thermodynamic cycles was derived and numerically solved for an optional pair of the piston and displacer masses. Safe ranges were investigated for the hot end temperature, charge pressure, damping coefficient of the piston motion, stiffness of the piston spring and area of the displacer rod. The stiffness of the displacer spring and static positions of the piston and displacer were optimized. Analysis indicated that, a free piston Stirling engine working with a closed thermodynamic cycle performs a stable operation within a small range of the hot end temperature and damping coefficient of the piston motion. By means of inverting the engine into an open-cycle engine, the limited range of the hot end temperature and the damping coefficient of the piston motion were partially enlarged.     

The investigation of the effect of thermal barrier coating on the performance of Stirling engine

The shuttle heat transfer is one of the reasons reducing the performance of Stirling engines. This study is concerned with the reduction in shuttle heat transfer by coating the displacer. The displacer of a gamma type Stirling engine was coated with a layer of yttria‐stabilized zirconia (YSZ), and the effect of the coating on the engine performance was evaluated by comparing speed‐power and speed‐torque characteristics of the engine with coated and uncoated displacers. Characteristics were obtained for 700, 800 and 900°C heater temperatures. At each stage of the heater temperature, the charge pressure ranged from 1 to 3.5 bars with 0.5 bar increments. At 900°C heater temperature and 3 bars charge pressure, the shaft power before coating was 34.9 W, after coating the power increased to 43.8 W, which corresponds to a 25% increment. The temperature applied to the engine did not cause any damage on the coating layer. Copyright © 2008 John Wiley & Sons, Ltd.     

The effect of displacer material on the performance of a low temperature differential Stirling engine

In this study, a gamma‐type low temperature differential Stirling engine was designed and manufactured. The displacer and piston of the engine were concentrically situated to each other. The engine was tested by using a liquefied petroleum gas burner at laboratory conditions. The working fluid was ambient air at atmospheric pressure. Test procedure intended to investigate the speed‐torque and speed‐power characteristics of the engine depending on the hot‐end temperature. Two different displacers made of aluminum alloy and medium density fiberboard were used. The maximum torque and power obtained were 0.166 Nm at 125 rpm speed and 3.06 W at 215 rpm speed, respectively, at 160 °C hot‐end temperature with medium density fiberboard displacer. Copyright © 2011 John Wiley & Sons, Ltd.     

Experimental investigations of a gamma Stirling engine

The present work deals with the measurement and performance of a gamma Stirling engine of 500 W of mechanical shaft power and 600 rpm of maximal revolutions per minute. Series of measurements concerning the pressure distribution, temperature evolution, and brake power were performed. The study of the different functioning parameters such as initial charge pressure, engine velocity, cooling water flowrate, and temperature gradient (between the sources of heat) has been analyzed. The engine brake power increases with the initial charge pressure, with the cooling water flow, and with the engine revolutions per minute. The working fluid temperature measurements have been recorded in different locations symmetrically along both regenerator sides. The recorded temperature in regenerator side one is about 252 °C and about 174 °C in the opposite side (side two). It shows an asymmetric temperature distribution in the Stirling engine regenerator; consequently, heat transfer inside this porous medium is deteriorated. Copyright © 2011 John Wiley & Sons, Ltd.     

斯特林发动机功率控制系统设计

基于Matlab的建模仿真,采用PID调节,设计一种斯特林发动机功率控制方法,对GPU-3β型斯特林发动机以改变压力的方式进行功率调节.根据20组实际数值模拟出传递函数,模拟的数据与真实数据对比符合度高于99％.输入压力值通过传递函数计算得到实际的输出功率,调节输入压力值,输出结果随之改变.结果表明运用闭环负反馈和PI...     

Analysis and design consideration of mean temperature differential Stirling engine for solar application

This article presents a technical innovation, study of solar power system based on the Stirling dish (SD) technology and design considerations to be taken in designing of a mean temperature differential Stirling engine for solar application. The target power source will be solar dish/Stirling with average concentration ratio, which will supply a constant source temperature of 320 °C. Hence, the system design is based on a temperature difference of 300 °C, assuming that the sink is kept at 20 °C. During the preliminary design stage, the critical parameters of the engine design are determined according to the dynamic model with losses energy and pressure drop in heat exchangers was used during the design optimisation stage in order to establish a complete analytical model for the engine. The heat exchangers are designed to be of high effectiveness and low pressure-drop. Upon optimisation, for given value of difference temperature, operating frequency and dead volume there is a definite optimal value of swept volume at which the power is a maximum. The optimal swept volume of 75 cm³ for operating frequency 75 Hz with the power is 250 W and the dead volume is of 370 cm³.     

Performance optimization of Stirling engines

The search for an engine cycle with high efficiency, multi-sources of energy and less pollution has led to reconsideration of the Stirling cycle. Several engine prototypes were designed but their performances remain relatively weak when compared with other types of combustion engines. In order to increase their performances and analyze their operations, a numerical simulation model taking into account thermal losses has been developed and used, in this paper, to optimize the engine performance. This model has been tested using the experimental data obtained from the General Motor GPU-3 Stirling engine prototype. A good correlation between experimental data and model prediction has been found. The model has also been used to investigate the influence of geometrical and physical parameters on the Stirling engine performance and to determine the optimal parameters for an acceptable operational gas pressure.     

Similarity design and experimental investigation of a beta‐type Stirling engine with a rhombic drive mechanism

Stirling engines are power machines that operate over a closed, regenerative thermodynamic cycle with the ability to use any heat source from the outside, including hydrogen, solar energy, and biomass fuels. In this work, the development of a beta‐type Stirling engine is presented. The improved similarity design and optimization methods are described in detail, as are the key parameters of the constructed prototype and the arrangement of the entire test rig. A new structure for the expansion exchangers is developed to reduce the flow loss. The performance test of the prototype engine is conducted under laboratory conditions using an electrical heating system. In this test, the temperature and the pressure of the working fluid are monitored by thermocouples and pressure sensors, respectively. The speed and the torque of the output shaft are obtained by the dynamometer. Finally, the preliminary test results with the prototype engine are shown. The maximum output shaft power can reach 288 W at 600°C and 15‐bar charge pressure. Copyright © 2014 John Wiley & Sons, Ltd.     

An experimental study on the development of a β-type Stirling engine for low and moderate temperature heat sources

In this study, a β-type Stirling engine was designed and manufactured which works at relatively lower temperatures. To increase the heat transfer area, the inner surface of the displacer cylinder was augmented by means of growing spanwise slots. To perform a better approach to the theoretical Stirling cycle, the motion of displacer was governed by a lever. The engine block was used as pressurized working fluid reservoir. The escape of working fluid, through the end-pin bearing of crankshaft, was prevented by means of adapting an oil pool around the end-pin. Experimental results presented in this paper were obtained by testing the engine with air as working fluid. The hot end of the displacer cylinder was heated with a LPG flame and kept about 200 °C constant temperature throughout the testing period. The other end of the displacer cylinder was cooled with a water circulation having 27 °C temperature. Starting from ambient pressure, the engine was tested at several charge pressures up to 4.6 bars. Maximum power output was obtained at 2.8 bars charge pressure as 51.93 W at 453 rpm engine speed. The maximum torque was obtained as 1.17 Nm at 2.8 bars charge pressure. By comparing experimental work with theoretical work calculated by nodal analysis, the convective heat transfer coefficient at working fluid side of the displacer cylinder was predicted as 447 W/m² K for air. At maximum shaft power, the internal thermal efficiency of the engine was predicted as 15%.     

Thermodynamic analysis of a gamma type Stirling engine in non-ideal adiabatic conditions

In this study, a thermodynamic analysis of a gamma type Stirling engine is performed by using a quasi steady flow model based on Urieli and Berchowitz's works. The Stirling engine analysis is performed for five principal fields: compression room, expansion room, cooler, heater and regenerator. The conservation law of the mass and the energy equations are derived for the related sections. A FORTRAN code is developed to solve the derived equations for all process parameters like pressure, temperature, mass flow, dissipation and convection losses for the different spaces (compression space, cooler, regenerator, heater and expansion space) as a function of the crank angle. The developed model gave more precise results for the pressure profile than the models available in the literature.     

Optimization of Output Power and Thermal Efficiency of Solar‐Dish Stirling Engine Using Finite Time Thermodynamic Analysis

This paper presents an investigation on finite time thermodynamic (FTT) evaluation of a solar‐dish Stirling heat engine. FTTs has been applied to determine the output power and the corresponding thermal efficiency, exergetic efficiency, and the rate of entropy generation of a solar Stirling system with a finite rate of heat transfer, regenerative heat loss, conductive thermal bridging loss, and finite regeneration process time. Further imperfect performance of the dish collector and convective/radiative heat transfer mechanisms in the hot end as well as the convective heat transfer in the heat sink of the engine are considered in the developed model. The output power of the engine is maximized while the highest temperature of the engine is considered as a design parameter. In addition, thermal efficiency, exergetic efficiency, and the rate of entropy generation corresponding to the optimum value of the output power is evaluated. Results imply that the optimized absorber temperature is some where between 850 K and 1000 K. Sensitivity of results against variations of the system parameters are studied in detail. The present analysis provides a good theoretical guidance for the designing of dish collectors and operating the Stirling heat engine system.     

Multi-objective optimization for GPU3 Stirling engine by combining multi-objective algorithms

Stirling engine has become preferable for high attention towards the use of alternate renewable energy resources like biomass and solar energy. Stirling engine is the main component of dish Stirling system in thermal power generation sector. Stirling engine is an externally heating engine, which theoretical efficiency is as high as Carnot cycle's, but actual ones are always far below compared with the Carnot efficiency. A number of studies have been done on multi-objective optimization to improve the design of Stirling engine. In the current study, a multi-objective optimization method, which is a combination of multiple optimization algorithms including differential evolution, genetic algorithm and adaptive simulated annealing, was proposed. This method is an attempt to generalize and improve the robustness and diversity with above three kinds of population based meta-heuristic optimization techniques. The analogous interpreter was linked and interchanged to find the best global optimal solution for Stirling engine performance optimization. It decreases the chance of convergence at a local minimum by powering from the fact that these three algorithms run parallel and members from each population and technique are swapped. The optimization considers five decision variables, including engine frequency, mean effective pressure, temperature of heating source, number of wires in regenerator matrix, and the wire diameter of regenerator, as multiple objectives. The Pareto optimal frontier was obtained and a final optimal solution was also selected by using various multi-criteria decision making methods including techniques for Order of Preference by Similarity to Ideal Solution and Simple Additive Weighting. The multi-objective optimization indicated a way for GPU-3 Stirling engine to obtain an output power of more than 3 kW and an increase by 5% in thermal efficiency with significant decrease in power loss due to flow resistance.