Effect of curing temperature and type of cement on early-age shrinkage of high-performance concrete

This paper presents the results of an experimental study on the influence of curing temperature and type of cement [Portland cement and blast-furnace slag (BFS) cement] on the autogenous deformations and self-induced stresses in early-age concrete. It was found that higher temperatures do not lead to higher deformations in the observed period, but generally cause a faster shrinkage and a faster development of self-induced stresses. Another experimental finding is that, at the temperatures tested, concrete made with BFS cement shows higher shrinkage in the first days than concrete made with Portland cement.     

Composition and microstructure of 20-year-old ordinary Portland cement-ground granulated blast-furnace slag blends containing 0 to 100% slag

The morphology of outer-product (Op) C-S-H in 20-year-old slag-cement pastes appeared in most blends to be finer than at younger ages. The Ca/Si and Ca/(Si + Al) ratios of the Op C-S-H decreased with increasing slag content, and the Al/Si ratio increased. The Ca/Si ratio of C-S-H in the slag-containing pastes was lower at 20 years than at 14 months and the amount of Ca(OH)₂ was reduced indicating that additional slag must have reacted. The mean aluminosilicate chain length of the C-S-H was very long in all the samples and would be expected to have increased with age. The TEM-EDX and NMR data are consistent with nanostructural models for C-S-H. The Mg/Al ratio of the Mg-Al layered double hydroxide phase (LDH) was lower at 20 years than at 14 months in all cases except for the neat slag paste; aluminium hydroxide-based structure might be interstratified with those of the Mg-Al LDH.     

Cover cracking of reinforced concrete due to rebar corrosion induced by chloride penetration

Cracking of concrete cover due to corrosion induced expansion of steel rebar is one of the major causes of the deterioration of reinforced concrete (RC) structures exposed to marine environments and de-icing salts.This paper presents two models that deal with the chloride-induced corrosion and subsequent cracking of concrete cover in RC structures. The former analyses the chloride diffusion within partially saturated concrete. A comprehensive model is developed through the governing equations of moisture, heat and chloride-ion flow. Nonlinearity of diffusion coefficients, chloride binding isotherms and convection phenomena are also highlighted. The latter describes the internal cracking around the bar due to expansive pressures as corrosion of the reinforcing bar progresses. Once a certain chloride concentration threshold is reached in the area surrounding the bar, oxidation of steel begins and oxide products are generated, which occupy much greater volume than the original steel consumed by corrosion. An embedded cohesive crack model is applied for cracking simulation.Both models are incorporated in the same finite element program. The models are chained, though not explicitly coupled, at first instance. Comparisons with experimental results are carried out, with reasonably good agreements being obtained. The work is a step forward for the integration of the two traditional phases (initiation and propagation) widely used in the literature and usually analysed separately. The estimation of the service life of the structure needs to evaluate the associated time for each one.     

Influence of nucleation seeding on the hydration kinetics and compressive strength of alkali activated slag paste

Addition of pure calcium silicate hydrate (C–S–H) to alkali-activated slag (AAS) paste resulted in an earlier and larger hydration rate peak measured with isothermal calorimetry and a much higher compressive strength after 1 d of curing. This is attributed to a nucleation seeding effect, as was previously established for Portland cement and tricalcium silicate pastes. The acceleration of AAS hydration by seeding indicates that the early hydration rate is controlled by nucleation and growth. For the experiments reported here, the effect of C–S–H seed on the strength development of AAS paste between 1 d and 14 d of curing depended strongly on the curing method. With sealed curing the strength continued to increase, but with underwater curing the strength decreased due to cracking. This cracking is attributed to differential stresses arising from chemical and autogenous shrinkage. Similar experiments were also performed on Portland cement paste.     

A test method for determining adhesion forces and Hamaker constants of cementitious materials using atomic force microscopy

A method for determining Hamaker constant of cementitious materials is presented. The method involved sample preparation, measurement of adhesion force between the tested material and a silicon nitride probe using atomic force microscopy in dry air and in water, and calculating the Hamaker constant using appropriate contact mechanics models. The work of adhesion and Hamaker constant were computed from the pull-off forces using the Johnson–Kendall–Roberts and Derjagin–Muller–Toropov models. Reference materials with known Hamaker constants (mica, silica, calcite) and commercially available cementitious materials (Portland cement (PC), ground granulated blast furnace slag (GGBFS)) were studied. The Hamaker constants of the reference materials obtained are consistent with those published by previous researchers. The results indicate that PC has a higher Hamaker constant than GGBFS. The Hamaker constant of PC in water is close to the previously predicted value C₃S, which is attributed to short hydration time (≤ 45 min) used in this study.     

Selection of an effective ASR-prevention strategy for use with a highly reactive aggregate for the reconstruction of concrete structures at Mactaquac generating station

Mactaquac Generating Station was constructed in the mid 1960's and is located in the province of New Brunswick in Eastern Canada. The effect of ASR expansion on the concrete structures of the station were first noticed approximately 10 years after construction and, ASR was conclusively diagnosed in 1986. Since 1985, various remedial measures have been undertaken to mitigate the effects of concrete expansion. Eventually reconstruction of the concrete structures will be necessary and current projections are that replacement should be complete by 2030. Due to the lack of any suitable locally-available non-reactive aggregate, consideration is being given to using the same source of reactive aggregate for reconstruction.This paper describes a research study to determine the optimum strategy for preventing deleterious ASR expansion with this aggregate. The options being evaluated include the use of pozzolans and slag, limiting the alkali content of the concrete, and the use of chemical admixtures. Methods of evaluation include accelerated laboratory tests and field exposure of large blocks.     

Monitoring the setting of concrete containing blast-furnace slag by measuring the ultrasonic p-wave velocity

Ultrasonic transmission measurements allow the continuous monitoring of the setting of both mortar and concrete samples, which is important to determine for instance the formwork removal time. However, aspects such as the cause of the low initial velocity, the relation between the velocity and the setting times and the effect of cement type or cement replacing additives are still under discussion. Therefore, different concrete compositions with blast-furnace slag were tested by traditional as well as ultrasonic measurements.The ultrasonic method gives a more complete picture of the setting. The change of ultrasonic velocity in time is sensitive to the differences in setting behaviour of the tested mixtures. The initial setting seems to correspond with the inflection point of the velocity-vs.-time graphs and the final setting with the point at which the velocity increase levels off.     

Modeling of chloride transport coupled with enhanced moisture conductivity in concrete exposed to marine environment

In this research, the chloride penetration in concrete is modeled under marine environment loadings. Moisture migration model is enhanced to simulate the sorption flux under submerged wetting after long exposure to drying. The non-ideal viscosity of flow in the porous media is modified according to the nature of micro-pore structure by modeling the sensitivity of different porous networks (dense and coarse) to react towards the external environment. The strong sorption flux generated as a result of wetting and drying cyclic exposure is modeled by applying hydraulic pressure at the exposed surface. Chloride profiles are then simulated by coupling the enhanced moisture conductivity model with chloride transport model.     

Modeling the hydration of concrete incorporating fly ash or slag

Granulated slag from metal industries and fly ash from the combustion of coal are industrial by-products that have been widely used as mineral admixtures in normal and high strength concrete. Due to the reaction between calcium hydroxide and fly ash or slag, the hydration of concrete containing fly ash or slag is much more complex compared with that of Portland cement. In this paper, the production of calcium hydroxide in cement hydration and its consumption in the reaction of mineral admixtures is considered in order to develop a numerical model that simulates the hydration of concrete containing fly ash or slag. The heat evolution rates of fly ash- or slag-blended concrete is determined by the contribution of both cement hydration and the reaction of the mineral admixtures. The proposed model is verified through experimental data on concrete with different water-to-cement ratios and mineral admixture substitution ratios.     

Chloride diffusion in ordinary, blended, and alkali-activated cement pastes and its relation to other properties

Chloride transport into cementitious materials is critical from the viewpoint of protection of reinforcement. This paper is part of a larger study of the characteristics and performance of alkali-activated cementitious materials (AAC) whose properties equal or exceed those of normal Portland cement-based materials. Steady state chloride diffusion studies have been made of pastes of Type I Portland cement, and its blends with different proportions of ground granulated blast-furnace slag. Very substantial reductions in diffusion rates have been found with increased proportion of slag. In addition, alkali activation has been shown to reduce the diffusion rate by at least a factor of two. Other properties determined include: density, porosity, pore size distribution (Hg), BET (N₂) surface area, shrinkage, compressive and flexural strength, leaching, alkali-aggregate reaction, and freezing and thawing resistance. Comparisons with results of previous studies and with other blending components are discussed.     

Measuring the change in ultrasonic p-wave energy transmitted in fresh mortar with additives to monitor the setting

Research on ultrasonic methods to monitor the setting of concrete has mainly focussed on the wave velocity as a useful quantity. To investigate the application of also the wave energy as a parameter, an experimental program was set up to apply the ultrasonic wave transmission technique on several mortar samples containing air entrainer, blast-furnace slag or fly ash causing clearly different setting behaviour.The increase of the relative energy E/E_ref during setting is generally retarded if ordinary Portland cement is replaced by blast-furnace slag or fly ash. The mixtures with cement of a lower strength class or with large air content were difficult to test with the energy measurements since they were more sensitive to poor sensor contact due to shrinkage. For the other samples, the thresholds E/E_ref = 0.02 and 0.13 are proposed to easily determine respectively initial and final setting based on the ultrasonic energy measurements.     

Effect of sodium monofluorophosphate treatment on microstructure and frost salt scaling durability of slag cement paste

Sodium-monofluorophosphate (Na-MFP) is currently in use as a surface applied corrosion inhibitor in the concrete industry. Its basic mechanism is to protect the passive layer of the reinforcement steel against disruption due to carbonation. Carbonation is known as the most detrimental environmental effect on blast furnace slag cement (BFSC) concrete with respect to frost salt scaling. In this paper the effect of Na-MFP on the microstructure and frost salt scaling resistance of carbonated BFSC paste is presented. The results of electron microscopy, mercury intrusion porosimetry (MIP) and X-ray diffraction (XRD) are discussed. It is found that the treatment modifies the microstructure and improves the resistance of carbonated BFSC paste against frost salt attack.     

Experimental and numerical study of electrochemical chloride removal from brick and concrete specimens

The electrochemical technique for chloride extraction (desalination) was applied in galvanostatic mode to cylindrical brick and concrete specimens with a steel bar as reinforcement placed in the centre. The specimens were initially contaminated by immersion in a solution of 35 g/l NaCl. Based on the Nernst-Planck equations, a numerical model was developed considering the interactions between the various ionic species in the pore solution. The model makes it possible to predict the evolution of the chloride profile with time. The numerical and experimental results are compared and the model parameters discussed.     

Comprehensive modeling of chloride ion and water ingress into concrete considering thermal and carbonation state for real climate

This article presents a comprehensive modeling of temperature, carbonation, water and chloride ions transport in cover concrete using the transport model “TransChlor”. The TransChlor transport model employs weather data and chloride ion concentrations present on the concrete surface to predict the temporal and spatial evolution of the presence of chloride ion concentrations in the cover concrete pores. The main features of the TransChlor model are presented and validated.The TransChlor model has been calibrated using experimental data on liquid water movement in concrete of different permeabilities under realistic microclimatic conditions. Chloride ion transport is validated by means of experimental results obtained from a newly developed chloride ion optical fiber based sensor.     

The encapsulation of Mg(OH)2 sludge in composite cement

A range of magnesium hydroxide waste sludges arising from the re-processing of nuclear fuel exist in the UK and require safe long-term disposal. Similar wastes undergo a cementation process in order to immobilise radioactive material prior to disposal. Simulant magnesium hydroxide sludges have been prepared and their subsequent interactions with composite cement systems based on the partial replacement of ordinary Portland cement with blastfurnace slag and pulverised fuel ash have been studied. This work has concluded that there was little reaction between the sludge and any of the composite cements during hydration. Apart from a small quantity of a hydrotalcite-type phase containing magnesium from the sludge, the main phases detected were C-S-H and unreacted brucite. This indicates that the magnesium in the sludges is encapsulated by the cement, rather than being immobilised or chemically bound within the hardened matrix.     

Early age strength enhancement of blended cement systems by CaCl2 and diethanol-isopropanolamine

The enhancement of the 1 day strength of cementitious systems by a combination of calcium chloride (CaCl₂) and diethanol-isopropanolamine (DEIPA) was studied, particularly in blended cement systems. A combination of quantitative X-ray diffraction with Rietveld refinement (QXRD), scanning electron microscopy (SEM)/backscattered electron image analysis, thermogravimetric analysis (TGA), and isothermal calorimetry were used to investigate the mechanism of strength enhancement by the additives. The additives were found to increase the early age mortar strength by enhancing the cement hydration, with the DEIPA enhancing primarily the aluminate hydration. DEIPA also affected the morphology of portlandite which was formed as thin plates. In parallel, the calcium-to-silica ratio of the C-S-H was found to increase with the use of DEIPA, possibly because of the inclusion of microcrystalline portlandite. After 48 h DEIPA was found to directly enhance the rate of reaction of granulated blast-furnace slag and fly ash.     

Modeling of frost salt scaling

This paper discusses the numerical modeling of deterioration in cement-based materials due to frost salt scaling (FSS). Several aspects of FSS are investigated such as carbonation, microstructure, mechanical properties and testing conditions. Mainly blast-furnace slag cement (henceforth slag cement) systems are of interest in this paper since several reports have been indicated that cementitious materials bearing slag-rich cement are critically vulnerable under combined attack of frost and de-icing salts.In the first part, the paper deals with the effect of carbonation on the micromechanical properties and FSS resistance of 1-year-old slag cement and ordinary Portland cement pastes with W/C 0.45. The micromechanical properties were evaluated by the nano-indentation technique and the results are used to evaluate the behavior of these pastes under frost salt attack. FSS damage on the paste samples is modeled according to the glue-spall theory with the aid of Delft Lattice Model. Additionally, the carbonated cement paste microstructures are characterized by ESEM/BSE.In the second part, parameters that are varied in the investigation are the salt concentration in the external water layer and ice-layer thickness on the surface. Again the lattice type model is used to simulate the mechanism in which the material structure is implemented using digital images of the real material. Both experiments and the simulation with the model show that the amount of scaling increases with increasing thickness of the ice layer on the surface. Furthermore it is shown that with the model the well known pessimum effect for salt concentration in the water (which causes maximum damage at 3% salt) can be reproduced.The outcome of the model indicates that glue-spall theory can successfully explain FSS.     

Study of chloride binding and diffusion in GGBS concrete

Ordinary Portland cement (OPC) and OPC/ground granulated blastfurnace slag (GGBS) 70%, with or without 5% sulfates, were widely investigated in respect to their pore structures, chloride diffusion coefficients, internal and external chloride-binding capabilities by expression method and leaching method and the microstructure analysis on Friedel's salt such as differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It can be concluded that GGBS can improve the pore structure of OPC and decrease the chloride diffusion coefficient greatly, and that sulfates do not do good for the pore structure and chloride diffusion for GGBS. GGBS increases the chloride-binding capability greatly without reference to the internal or external chloride and sulfates decrease the chloride-binding capability of GGBS greatly. It can be also found that the maximum intensity peak corresponding to Friedel's salt appears at about 8.0 Å, its endothermic effect appears at about 360 °C, its morphology is hexagonal slice whose size is about 2-3 μm; that the output of Friedel's salt formed by GGBS is much more than OPC; and that sulfates influence the output of Friedel's salt greatly. The corresponding mechanism was also analyzed.     

Corrosion inhibitors for chlorides induced corrosion in reinforced concrete structures

Reinforcements corrosion is the most important cause of premature failure on reinforced concrete structures. Phenomena promoting corrosion are the ingress of chlorides and the reaction of atmospheric CO₂ with cement paste. Aim of this paper is the investigation on the effectiveness of three organic commercial inhibitors in preventing carbon steel chlorides induced corrosion in concrete, since there is not yet a clear knowledge on the real effectiveness of these products. Inhibitors were added to the concrete mixture in dosage suggested by the manufacturers. Chlorides were added in the concrete mixture or penetrated from outside by “ponding” cycles with a 3.5% sodium chloride solution. The effectiveness of the inhibitors has been evaluated by long-term rebar corrosion monitoring in reinforced concrete and by rebar visual inspection after three years tests. Also solution tests were performed in order to verify the effectiveness of inhibition. Results give information about corrosion prevention ability of analysed commercial inhibitors.     

Corrosion process and structural performance of a 17 year old reinforced concrete beam stored in chloride environment

The long-term corrosion process of reinforced concrete beams is studied in this paper. The reinforced concrete elements were stored in a chloride environment for 17years under service loading in order to be representative of real structural conditions. At different stages, cracking maps were drawn, total chloride contents were measured and mechanical tests were performed. Results show that the bending cracks and their width do not influence significantly the service life of the structure. The chloride threshold at the reinforcement depth, used by standards as a single parameter to predict the end of the initiation period, is a necessary but not a sufficient parameter to define service life. The steel-concrete interface condition is also a determinant parameter. The bleeding of concrete is an important cause of interface de-bonding which leads to an early corrosion propagation of the reinforcements. The structural performance under service load (i.e.: stiffness in flexure) is mostly affected by the corrosion of the tension reinforcement (steel cross-section and the steel-concrete bond reduction). Limit-state service life design based on structural performance reduction in terms of serviceability shows that the propagation period of the corrosion process is an important part of the reinforced concrete service life.