A new test method for determining the fracture toughness of concrete materials

The Spiral Notch Torsion Test (SNTT) determines the intrinsic fracture toughness (K_IC) of structural materials by applying pure torsion to cylindrical specimens having a notch line that spirals around the specimen at a 45° pitch. K_IC values are obtained with the aid of a three-dimensional finite-element computer code, TOR3D-KIC. The SNTT method is suitable for testing a wide variety of materials used extensively in pressure vessel and piping structural components and weldments, as well as ceramic and graphite materials. One important characteristic of SNTT is that neither a fatigue precrack nor a deep notch is required for evaluation of brittle materials, significantly reducing the sample size requirement. Results are reported for a Portland cement-based mortar demonstrating applicability of the SNTT method to cementitious materials. The estimated K_IC of the tested mortar samples with compressive strength of 34.45 MPa was found to be 0.360 ± 0.017 MPa √m.     

Influence of the cementitious paste composition on the E-modulus and heat of hydration evolutions

E-modulus and heat of hydration are features of cement-based materials that follow a rapid rate of change at early ages. This paper analyses the influence of the composition of cementitious pastes on these features by using two methods: (i) a novel technique for continuously monitoring the E-modulus of cement-based materials, based on evaluating the first resonant frequency of a composite beam containing the material under testing, and (ii) an isothermal calorimeter to determine the released heat of hydration. Seventeen mixes are tested, encompassing pastes with five w/c ratios, as well as different contents of limestone filler, fly ash, silica fume and metakaolin. The results permit the comparison of the E-modulus and heat of hydration sensitivities to mix composition changes, and to check possible relations between these features. This work also helps to establish the technique (i) as a non-destructive method for monitoring the E-modulus evolution in cement-based materials since casting.     

Hilbert transformation of waveforms to determine shear wave velocity in concrete

Given the density value, elastic properties of a homogeneous and isotropic material can be determined provided that primary and shear wave (P- and S-wave) velocities are known. P-waves are easier to monitor and detect compared to the S-waves. In concrete, along with P-wave velocity, shear wave velocity measurement is important in determining the elastic properties. These elastic properties could be implemented in assessing the quality of in-situ concrete. After an extensive literature survey, this study focused on the applicability of Hilbert transformation of waveforms to determine shear wave velocity in concrete material. The experimental work consisted of a set of ultrasonic measurements on the surface of a reinforced concrete deck. The recorded waveforms were then analyzed to obtain the arrival times of P- and S-waves. Hilbert transformation of the waveforms proved to yield reliable and repeatable results.     

Effects of stress during heating on strength and stiffness of concrete at elevated temperature

Concrete in structures exposed to high temperatures is practically always heated under stress. Yet, there are few experimental studies in which the concrete was heated under stress and then loaded to the peak, and most of these were performed under uniaxial compression. This paper reports on an experimental study of the effects of different heat–load regimes on the stress–strain behaviour of partially sealed concrete under multiaxial compression, at elevated temperature. The specimens were first heated (stressed/unstressed), then loaded to the peak in multiaxial compression. In contrast with previous experimental research, the results show that concrete heated under relatively low compressive stress has lower strength and stiffness than concrete heated without load. The results suggest that the presence of stress during first heating produces a specific damage, which could be the cause for a major component of the load induced thermal strain (LITS) in concrete.     

Monitoring evolution of compressive damage in concrete with linear and nonlinear ultrasonic methods

An experimental study was conducted on different concrete cylinders damaged in compression. The evolution of damage was followed by means of linear and nonlinear ultrasonic methods, with the purpose to provide a better understanding of mechanical degradation processes in concrete and highlight the potentialities and limitations of the Non-Destructive Techniques used.     

Post-fire residual mechanical properties of concrete made with recycled concrete coarse aggregates

This paper presents results of an experimental study on the residual mechanical performance of concrete produced with recycled coarse aggregates, after being subjected to high temperatures. Four different concrete compositions were prepared: a reference concrete made with natural coarse aggregates and three concrete mixes with replacement rates of 20%, 50% and 100% of natural coarse aggregates by recycled concrete coarse aggregates. Specimens were exposed for a period of 1 h to temperatures of 400 °C, 600 °C and 800 °C, after being heated in accordance with ISO 834 time–temperature curve. After cooling down to ambient temperature, the following basic mechanical properties were then evaluated and compared with reference values obtained prior to thermal exposure: (i) compressive strength; (ii) tensile splitting strength; and (iii) elasticity modulus. Results obtained show that there are no significant differences in the thermal response and post-fire mechanical behaviour of concrete made with recycled coarse aggregates, when compared to conventional concrete.     

Synergistic effect of combined fibers for spalling protection of concrete in fire

This study demonstrates the synergistic effect of some particular combination of fibers that can provide significantly better spalling protection of concrete in a fire than single fiber by themselves at the same fiber content level. Various combinations of polypropylene, polyvinyl alcohol, cellulose and nylon fibers were investigated. Fire tests were conducted in accordance with ISO-834. The combination of nylon (9 mm length) and polypropylene (19 mm length) fibers found to provide the most optimum results. By combining these two fibers, the same level of spalling protection was achieved by three times less fiber content than the single type of 0.10% polypropylene fiber commonly prescribed. A “fiber effectiveness parameter” is proposed which is a function of total number of fibers per unit volume and length of fiber. This parameter is useful in providing quantitative explanations of various fiber additions and their spalling results in fire.     

Influence of the nature of aggregates on the behaviour of concrete subjected to elevated temperature

An experimental study is carried out on concretes composed of three different types of aggregates: semi crushed silico-calcareous, crushed calcareous and rolled siliceous. For each aggregate type, two water/cement ratios (W/C), 0.6 and 0.3 are studied. Aggregates and concrete specimens were subjected to 300, 600 and 750 °C heating–cooling cycles. We analyse the evolution of thermal, physical and mechanical properties of concrete in terms of behaviour and physical characteristic evolutions of aggregates with temperature. The study of thermal behaviour of aggregates showed the importance of initial moisture state for the flints. The crystallisation and microstructure of quartz play an important role in the thermal stability of siliceous aggregates. The residual mechanical behaviour of concrete varies depending on the aggregate and the influence of aggregates is also dependent on paste composition. This study allowed to better understand the influence of chemical and mineralogical characteristics of aggregates on the thermomechanical behaviour of concrete.     

A method based on isothermal calorimetry to quantify the influence of moisture on the hydration rate of young cement pastes

Cement hydration needs water to proceed and if water is lost by drying, the hydration rate will decrease. This can be of importance in cases when concrete surfaces are exposed to drying so that their strength development will be retarded. We describe a method based on isothermal calorimetry to assess how the rate of cement hydration is influenced by removal of water (drying) at different times up to three days after mixing. Thin samples of cement pastes are hydrated in a calorimeter and at different times exposed to one hour drying periods. The resulting decrease in thermal power following the removal of water is quantified as a measure of the reduction in hydration rate. The mass loss is found by weighing the samples before and after a measurement, and the change in water activity of a sample during drying can be found from the slope of the thermal power during the drying period.     

Analytical solutions for bleeding of concrete due to consolidation

The bleeding of cement pastes, cement mortars, and concrete is due primarily to the self-weight consolidation of the granular skeleton formed by the solid constituents thereof. However, the effects of hydration can end this process prematurely. Linear finite- and small-strain analytical solutions of bleeding as a consolidation process that account for the effects of hydration are presented and then validated by comparison with laboratory data for cement pastes and concretes. Contrary to earlier assertions that a finite-strain model is required to model bleeding, the new finite- and small-strain solutions model the bleeding of the relatively shallow specimens analysed equally well. However, further research is necessary to establish whether small-strain solutions can model adequately the bleeding of comparatively deep concrete layers, and methods of determining the values of input parameters for the new solutions are also required. A potential method of determining one of these, the time of set, is discussed briefly.     

On the mathematics of time-dependent apparent chloride diffusion coefficient in concrete

This paper provides an improved mathematical analysis of chloride penetration into concrete employing a time-dependent diffusion coefficient for the solution of Fick's second law of diffusion. In the paper the possible errors caused by the application of oversimplified mathematical expressions used in some models for the evaluation of service life of reinforced concrete structures are discussed. The results from this mathematical analysis demonstrate that some models based on the oversimplified error function complement (ERFC) solutions may easily overestimate the service life by orders of magnitude, especially when the age factor is high. Some chloride profiles after up to 10 years' field exposure were used to compare the oversimplified with the improved models. The results show that both the oversimplified and the improved models fairly well predict the 10 years' chloride ingress in Portland cement concrete, but the oversimplified ERFC model significantly underestimates the chloride ingress in concrete with fly ash.     

Flow of fresh concrete through steel bars: A porous medium analogy

Although being a very promising area of concrete technology, computational modeling of fresh concrete flow is a comprehensive and time consuming task. The complexity and required computation time are additionally increased when simulating casting of heavily reinforced sections, where each single reinforcement bar has to be modeled. In order to improve the computation speed and to get closer to a practical tool for simulation of casting processes, an innovative approach to model reinforced sections is proposed here. The basic idea of this approach is to treat the reinforcement zone as a porous medium in which a concrete is propagating. In the present paper, the numerical implementation of this concept is described. A methodology allowing for the computation of the equivalent permeability of the steel bars network is suggested. Finally, this numerical technique efficiency is evaluated by a comparison with experimental results of model fluids casting in model formworks.     

The effect of silane-based hydrophobic admixture on corrosion of reinforcing steel in concrete

The influence of a hydrophobic admixture based on silane on the corrosion resistance of steel reinforcement in concrete was studied. Sound or deliberately pre-cracked concrete specimens were manufactured with w/c of 0.45 and 0.80, both in the presence and in the absence of silane. The specimens were fully immersed in a 3.5% NaCl aqueous solution.The results, in terms of electrochemical measurements, visual observations, and weight loss measurements of steel reinforcement, show that silane blocked corrosion process in uncracked concrete specimens. On the other hand, in cracked concrete specimens, corrosion of steel reinforcements was unexpectedly more severe in hydrophobic specimens rather than in the corresponding not hydrophobic ones. It is believed that oxygen, which is needed to feed the corrosion process, diffuses faster in a gaseous phase through the open concrete porosity in the hydrophobic concrete, whereas in concrete without silane, oxygen diffuses much more slowly through the water filling the pores of the saturated concrete.     

Nonlinear ultrasonic evaluation of load effects on discontinuities in concrete

The presence of discontinuity surfaces in concrete structures, i.e. two or more layers in contact, may be an existing situation with evident relapses on damage formation and progression. Differences occur depending on the type of discontinuity, which could be a thin weaker layer or a pre-existing crack. The behavior of pre-existing interfaces is here studied by means of the Scaling Subtraction Method, a Nonlinear Ultrasonic Non-Destructive Technique, that revealed to be effective in describing the mechanical evolution of concrete samples with discontinuity surfaces under the effects of compressive loads.     

Multi-scales modelling for the behaviour of damaged concrete

The aim of this study is to investigate and to simulate damage mechanisms of concrete under fire conditions. A micro-mechanical model has been developed by coupling the effective moduli approach with a finite element model based on the representation of the heterogeneous materials random microstructure. Numerical simulations have been carried out in order to analyze the effective behaviour of confined concrete samples subjected to high temperatures coupled to compressive loads and to localize damage on the microstructure scale. These simulations show that the ‘transient thermal strain’, noticed during experimental tests, is due to the thermal damage of concrete.     

Electrical Resistance Tomography imaging of concrete

We apply Electrical Resistance Tomography (ERT) for three dimensional imaging of concrete. In ERT, alternating currents are injected into the target using an array of electrodes attached to the target surface, and the resulting voltages are measured using the same electrodes. These boundary measurements are used for reconstructing the internal (3D) conductivity distribution of the target. In reinforced concrete, the metallic phases (reinforcing bars and fibers), cracks and air voids, moisture gradients, and the chloride distribution in the matrix carry contrast with respect to conductivity. While electrical measurements have been widely used to characterize the properties of concrete, only preliminary results of applying ERT to concrete imaging have been published so far. The aim of this paper is to carry out a feasibility evaluation with specifically cast samples. The results indicate that ERT may be a feasible modality for non-destructive evaluation of concrete.     

Guar gum: A novel binder for ceramic extrusion

Ceramic honeycomb extrusion is a technique capable of attaining high strength, porous ceramics. However, challenges prevent the realisation of its potential. These include the design of an intricate honeycomb die and the formulation of an extrudable paste. The present study addresses the latter by using guar gum (GG) as a binder. GG was rationally selected because hydrogels thereof exhibit strong shear-thinning and high stiffness properties, which are required for extrusion. Rheological analyses demonstrated ceramic pastes with similar qualities were achieved, with hydroxyapatite (HA) used as the model ceramic. The shear stiffness modulus of HA pastes was determined as 8.4 MPa with a yield stress of 1.1 kPa. Moreover, this was achieved with GG as the sole additive, which further facilitates the overall fabrication process. The binder extraction notably occurred at relatively low temperatures when other high molecular weight polymers demand temperatures above 1000 °C; therefore the latter precludes the use of ceramics with low sintering onset. The process culminated in a porous HA scaffold with similar porosity to that of a commercial HA graft, but with higher compressive strength. Lastly, the study notes that the biological and water-soluble properties of GG can broaden its application into other ceramic fabrication processes.     

Effect of crack width on chloride diffusion coefficients of concrete by steady-state migration tests

The purpose of the present study is to explore the diffusion characteristics of cracked concrete according to the width of cracks. Major test variables include crack width, concrete strength, fly ash addition, and maximum aggregate size. The diffusion characteristics have been measured by steady-state migration test. The present study indicates that the diffusion coefficients do not increase with increasing crack widths up to the so-called “threshold crack width.” The threshold crack width for diffusion is found to be around 55–80 μm. Above this threshold value, the diffusion coefficients start to increase with crack width. A composite model with the introduction of “crack geometry factor” was derived to identify the diffusion coefficient in cracked concrete. It was shown that the crack geometry factor ranges from 0.067 to 0.206. Finally, the effects of concrete strength, fly ash addition and maximum aggregate size on diffusion coefficients are also discussed.     

Association of macroscopic laboratory testing and micromechanics modelling for the evaluation of the poroelastic parameters of a hardened cement paste

The results of a macro-scale experimental study performed on a hardened class G cement paste [Ghabezloo et al. (2008) Cem. Con. Res. (38) 1424-1437] are used in association with the micromechanics modelling and homogenization technique for evaluation of the complete set of poroelastic parameters of the material. The experimental study consisted in drained, undrained and unjacketed isotropic compression tests. Analysis of the experimental results revealed that the active porosity of the studied cement paste is smaller than its total porosity. A multi-scale homogenization model, calibrated on the experimental results, is used to extrapolate the poroelastic parameters to cement pastes prepared with different water-to-cement ratio. The notion of cement paste active porosity is discussed and the poroelastic parameters of hardened cement paste for an ideal, perfectly drained condition are evaluated using the homogenization model.