Experimental investigation of optimum thermohydraulic performance of solar air heaters with metal rib grits roughness

Artificial roughness has been found to enhance the heat transfer from the collector plate to the air in a solar air heater. However, it would result in increase in frictional losses and hence, power required by fan or blower. This paper presents the results of an experimental investigation of thermohydraulic performance of roughened solar air heaters with metal rib grits. The range of variation of system and operating parameters is investigated within the limits of, e/D_h: 0.035-0.044, p/e: 15-17.5 and l/s as 1.72, against variation of Reynolds number, Re: 3600-17000. The study shows substantial enhancement in thermal efficiency (10-35%), over solar air heater with smooth collector plate. The thermal efficiency enhancement is also accompanied by a considerable increase in the pumping power requirement due to the increase in the friction factor (80-250%). The optimum design and operating conditions have been determined on the basis of thermohydraulic considerations. It has been found that, the systems operating in a specified range of Reynolds number show better thermohydraulic performance depending upon the insolation. A relationship between the system and operating parameters that combine to yield optimum performance has been developed.     

Thermal and thermohydraulic performance of roughened solar air heater having protruded absorber plate

Thermal performance of solar air heater does not take into account energy loss due to friction for propelling air through the duct. Therefore, it is necessary to evaluate thermohydraulic performance in order to investigate simultaneous effect of thermal and hydraulic characteristics on performance of solar air heater. In the present paper thermal and thermohydraulic performance of smooth as well as roughened solar air heater has been investigated with the help of a mathematical model. Absorber plate of solar air heater has been roughened with the formation of protrusions. Optimum value of each roughness geometry parameter has been obtained on the basis of thermal and effective efficiency of roughened solar air heater. Design plots have also been prepared in order to facilitate the designer for designing such type of roughened solar air heater within the investigated range of system and operating parameters.     

Exergy based analysis of solar air heater having discrete V-down rib roughness on absorber plate

The artificially rib roughened solar air heaters perform thermally better than the conventional flat-plate solar air heater under same operating conditions. However, the artificial rib roughness leads to higher friction factor thereby increasing pumping power. The second law based exergy analysis is suitable for design of rib roughened solar air heaters as it incorporates quality of useful energy output and pumping power. The exergetic efficiency of a solar air heater having discrete V-down rib roughness is studied analytically and the results obtained are compared with that of a conventional flat-plate solar air heater. Flow Reynolds number and rib-roughness parameters, viz., relative roughness pitch, relative gap position, relative gap width, angle of attack and relative roughness height have combined effect on heat transfer as well as fluid friction. The exergy based criterion suggests use of the discrete V-down rib roughened solar air heater for the Reynolds number range normally used in solar air heaters. It was found that there exist optimum roughness parameters of the discrete V-down rib for a given Reynolds number (or temperature rise parameter) at which the exergetic efficiency is highest. Curves of optimum rib-roughness parameters are also plotted.     

Performance of artificially roughened solar air heaters—A review

The conversion, utilization and recovery of energy invariably involve a heat exchange process, which makes it imperative to design more efficient heat exchanger. The use of artificial roughness in different forms, shapes and sizes is the most common and effective way to improve the performance of a solar air heater. Several studies have been carried out to determine the effect of different roughness element geometries on heat transfer and friction in solar air heaters. This study reviews various roughness element geometries employed in solar air heaters for performance enhancement. Based on the correlations of heat transfer and friction factor developed by various investigators, an attempt has been made to compare the thermohydraulic performance of roughened solar air heaters.     

Investigation for the optimal thermohydraulic performance of artificially roughened solar air heaters

Artificially roughened solar air heaters perform better than the plane ones under the same operating conditions. However, artificial roughness leads to even more fluid pressure thereby increasing the pumping power. Roughness and flow parameters viz. relative roughness pitch p/e, relative roughness height e/D and flow Reynolds number Re have a combined effect on the heat transfer as well as fluid pressure (friction factor). Investigation for the optimal thermohydraulic performance (i.e. maximum heat transfer for minimum friction loss) of artificially roughened solar air heaters has been carried out. An optimisation parameter known as roughness Reynolds number which combines the roughness and flow effect and is expressed as has been considered. Thermohydraulic performance has been defined by the equation η_thermo=(St_r/St_s)³/(f_r/f_s). It has been found that e⁺_opt24 gives the optimal thermohydraulic performance in such collectors and therefore the optimal thermohydraulic performance curves [3], for designing such collectors for practical applications are suitable. The value of optimal thermohydraulic performance has been found to be about 71% corresponding to e⁺_opt=24.     

Optimal thermohydraulic performance of artificially roughened solar air heaters

The heat transfer coefficient of solar air heaters can be increased by provinding artificial roughness on the bottom of the absorber plate, leading to higher collection efficiency. Inclusion of artificial roughness, however, results in a higher friction factor and consequently a higher pumping power is required. Results show that both the Nusselt number and friction factor increase with increasing relative roughness height and decrease with increasing relative roughness pitch, but not in direct proportions. Optimization of the roughness and flow parameters ( , , Re) to maximize heat transfer while keeping friction losses minimum was attempted. It has been found that a particular value of roughness Reynolds number ( ), always corresponds to optimum thermohydraulic conditions in the range of parameters investigated. On this basis design curves have been developed that give the optimal thermohydraulic performance combination of these parameters.     

A review on methodology of artificial roughness used in duct of solar air heaters

In order to enhance rate of heat transfer to flowing air in the duct of a solar air heater, artificially roughened surface of absorber plate is considered to be an effective technique. Investigators reported various roughness geometries in literature for studying heat transfer and friction characteristics of an artificially roughened duct of solar air heaters. In the present paper an attempt has been made to categorize and review the reported roughness geometries used for creating artificial roughness. Heat transfer coefficient and friction factor correlations developed by various investigators for roughened ducts of solar air heaters have also been reported in the present paper.     

Thermal performance of artificially roughened solar air heaters

Artificially roughened solar air heaters have been analysed (Prasad and Saini, 1988) for fully developed turbulent flow and found to perform better both quantitatively and qualitatively compared to the smooth ones under the same operating conditions. Optimal thermo-hydraulic performance of such solar air heaters has been analysed (Prasad and Saini, 1991) and investigated (Prasad and Verma, 2000) for the maximum heat transfer and minimum pressure drop.This paper represents the experimental results on heat transfer and thereby thermal performance of artificially roughened solar air heaters for fully developed turbulent flow data collected under actual outdoor conditions. Such solar air heaters have been found to give considerably high value of collector heat removal factor (F_R), collector efficiency factor (F′) and thermal efficiency (η_th) as compared to the corresponding values of those of smooth collectors. In the range of the operating parameters investigated, the ratio of the respective values of the parameters F_R, F′ and η_th for the roughened collectors to the smooth collectors have been found to be 1.786, 1.806 and 1.842 respectively.     

A review on roughness geometry used in solar air heaters

The use of an artificial roughness on a surface is an effective technique to enhance the rate of heat transfer to fluid flow in the duct of a solar air heater. Number of geometries of roughness elements has been investigated on the heat transfer and friction characteristics of solar air heater ducts. In this paper an attempt has been made to review on element geometries used as artificial roughness in solar air heaters in order to improve the heat transfer capability of solar air heater ducts. The correlations developed for heat transfer and friction factor in roughened ducts of solar air heaters by various investigators have been reviewed and presented.     

A Numerical Investigation of Turbulent Flows through an Artificially Roughened Solar Air Heater

A numerical investigation of turbulent flows through a solar air heater roughened with semicircular sectioned transverse rib roughness has been executed. The physical problem is represented mathematically by a set of governing equations, and the transport equations are solved using the finite element method. The numerical results show that the flow-field, average Nusselt number, and average friction factor are strongly dependent on the relative roughness height. The thermohydraulic performance parameter is found to be the maximum for the relative roughness height of 0.042. Comparisons with previously published work are performed and were found to be in excellent agreement.     

Thermal Behavior in Rectangular Channel Duct Fitted With V-Shaped Perforated Baffles

An experimental investigation has been carried out to study the heat transfer and friction factor characteristics of a V-down-perforated baffled roughened solar air heater duct. The roughened wall was uniformly heated and the rest three walls of the duct were kept insulated. Measurements have been carried out for the duct aspect ratio of 10, Reynolds number range of 3800–19,000, relative hole position range of 0.429–0.571, relative roughness pitch range of 2–4, and open area ratio range of 12–44%. The relative roughness height of 0.4 and angle of attack of 60° are kept constant during the entire experimentation. The heat transfer and friction factor data obtained were compared with the data obtained from a smooth duct under similar operating conditions. In comparison to the smooth duct the V-shaped perforated baffle roughened duct enhanced the Nusselt number and friction factor by 2.57 and 5.96 times, respectively. The thermohydraulic performance parameter is found superior for the open area ratio of 24% and relative roughness pitch of 2.5.     

Performance evaluation of solar air heaters having v-down discrete rib roughness on the absorber plate

This paper presents results of a study of the performance of solar air heaters with 60 ° v-down discrete rectangular cross-section repeated rib roughness on the air flow side of the absorber plate. A detailed investigation has been carried out using a mathematical model to study the effects of various ambient, operating and design parameters on the thermal efficiency and effective efficiency (based on the net gain after taking account of the pumping power) of such air heaters. The study shows that, at air mass flow rates less than about 0.04 kg s⁻¹ per m² of the absorber plate, roughened duct solar air heaters provide significant performance advantage over the smooth duct air heater. The thermal and effective efficiencies differ only marginally at low flow rates. With the increase in the flow rate, the difference between the thermal and effective efficiencies increases because of the increase in the pumping power. At the mass flow rate of about 0.045 kg s⁻¹ m⁻², the effective efficiencies of the roughened and smooth duct solar air heaters are practically the same. The results of the study are presented in the form of design plots.     

Thermo-hydraulic performance of solar air heaters having integral chamfered rib roughness on absorber plates

This paper presents results of an experimental investigation of the performance of solar air heaters with chamfered repeated rib-roughness on the airflow side of the absorber plates. The roughened elements have a relative roughness pitch of 4.58 and 7.09 while the rib chamfer angle is fixed at 15°. For the airflow duct depths of 21.8, 21.5 and 16 mm, the relative roughness heights for the three roughened plates used are 0.0197, 0.0256 and 0.0441, respectively. The airflow rate per unit area of absorber plate has been varied between 0.024 to 0.102 kgs⁻¹ m⁻² (flow Reynolds number ranges from 3750 to 16 350). The study shows substantial enhancement in thermal efficiency (10 to 40%) over solar air heaters with smooth absorber plates due to the enhancement in the Nusselt number (50% to 120%). The thermal efficiency enhancement is also accompanied by a considerable enhancement in the pumping power requirement due to the increase in the friction factor (80% to 290%). At low flow rates, corresponding to applications requiring air at a high temperature, the solar air heater with roughness elements having a high relative roughness height, yields a better performance. However, at high flow rates the increase in the pumping power is greater than the relative gain in the energy collection for a greater relative roughness height and, hence, the net gain is higher for smaller roughness heights. At still higher flow rates, the smooth duct air heater has better effective efficiency. A mathematical model for thermal performance prediction of solar air heaters with absorber plate having integral chamfered rib-roughness has been presented. The experimental and predicted values of thermal efficiency lie within ±7% with a standard deviation of ±5.8%.     

Thermal performance optimization of a flat plate solar air heater using genetic algorithm

Thermal performance of solar air heater is low and different techniques are adopted to increase the performance of solar air heaters, such as: fins, artificial roughness etc. In this paper an attempt has been done to optimize the thermal performance of flat plate solar air heater by considering the different system and operating parameters to obtain maximum thermal performance. Thermal performance is obtained for different Reynolds number, emissivity of the plate, tilt angle and number of glass plates by using genetic algorithm.     

Experimental study for the enhancement of heat transfer characteristics and development of thermal correlations of a roughened solar collector

The thermal performance of the flat plate solar collector is very low. The most beneficial and worthwhile method for increasing the thermal performance of a solar-powered air heater (SPAH) is to include a roughness element in the working zone of heat transfer that is located beneath the shear layer of the absorber surface. In this research work, efforts are made to enhance thermal performance and develop thermal correlations for the estimation of the Nusselt number and friction factor of a roughened SPAH. Experiments are performed for various ranges of flow, Reynolds numbers, and roughness parameters. The experimental technique of liquid crystal thermography is utilized to assess the dispersal of Nusselt number over the roughened surface for all roughness parameters. A maximum thermal performance enhancement index of 2.69 is obtained with the optimum value of the roughness parameter at a relative roughness pitch (RRP) of 9, a relative staggering distance (RSD) of 4, and a relative roughness length (RRL) of 6.15. Second, a mathematical correlation is developed using a regression model to estimate the Nusselt number and friction factor in terms of nondimensional roughness and flow parameters operated as RRP, RSD, RRL, and Re. The degree of discrepancy between the established the relationships and the findings from the experiment reveals incredibly satisfying results. Hence employing twisted V-ribs as an artificial roughness element no doubt increases the Nusselt number, and thermohydraulic performance enhancement index, but it also exerts less frictional power across the SPAH duct.     

Effect of chamfering on heat transfer and friction characteristics of solar air heater having absorber plate roughened with compound turbulators

Artificial roughness in the form of repeated transverse chamfered rib-groove roughness on one broad wall has been proposed as a convenient method for enhancement of thermal performance of solar air heater. An experimental investigation on heat and fluid flow characteristics of fully developed turbulent flow in a rectangular duct having repeated integral transverse chamfered rib-groove roughness on one broad wall has been carried out. The roughened wall is uniformly heated while the remaining three walls are insulated. These boundary conditions correspond closely to those found in solar air heaters. Six roughened plates have been tested placing a 60° V-groove at the centre line in between two consecutive chamfered ribs. The ribs' top have been chamfered having chamfer angles of 5°, 12°, 15°, 18°, 22° and 30°, while relative roughness pitch (P/e) and relative roughness height (e/D_h) of the ribs were kept constant having values of 10 and 0.03 respectively. The flow Reynolds number of the duct varied in the range of approximately 3000–21,000, most suitable for solar air heater. The effects of chamfer angle on Nusselt number and friction factor have been discussed and the results are compared with the square rib-grooved and smooth duct under similar flow conditions to investigate the enhancement in Nusselt number and friction factor. The conditions for the maximum enhancement of Nusselt number and friction factor have been determined. It has been found that the thermo-hydraulic performance of the solar air heater provided with such roughness is considerably enhanced.     

Second law optimization of a solar air heater having chamfered rib–groove roughness on absorber plate

Artificially roughened solar air heaters perform better than the plane ones under the same operating conditions. However, artificial roughness leads to even more fluid pressure thereby increasing the pumping power. The entropy generation in the duct of solar air heater having repeated transverse chamfered rib–groove roughness on one broad wall is studied numerically. Roughness parameters, viz., relative roughness pitch P/e, relative roughness height e/D_h relative groove position g/P, chamfer angle φ and flow Reynolds number Re have a combined effect on the heat transfer as well as fluid friction. The entropy generation is minimized and reasonably optimized designs of roughness are found.     

Heat transfer and friction factor correlations for a solar air heater duct roughened artificially with multiple v-ribs

The use of artificial roughness on the underside of the absorber plate is an effective and economic way to improve the thermal performance of a solar air heater. Several experimental investigations, involving different types of roughness elements, have been carried out to improve the heat transfer from the absorber plate to air flowing in solar air heaters. This paper presents an experimental investigation carried out to study the effect of multiple v-rib roughness on heat transfer coefficient and friction factor in an artificially roughened solar air heater duct. The experiment encompassed Reynolds number (Re) from 2000 to 20000, relative roughness height (e/D) values of 0.019-0.043, relative roughness pitch (P/e) range of 6-12, angle of attack (α) range of 30-75° and relative roughness width (W/w) range of 1-10. Extensive experimentation has been conducted to collect data on heat transfer and fluid flow characteristics of a rectangular duct roughened with multiple v-ribs. Using these experimental data, correlations for Nusselt number and friction factor in terms of roughness geometry and flow parameters have been developed.     

Nusselt number and friction factor correlations for solar air heater duct having artificially roughened absorber plate

An experimental investigation has been carried out for a range of system and operating parameters in order to analyse effect of artificial roughness on heat transfer and friction in solar air heater duct having protrusions as roughness geometry. An increase in heat transfer and friction loss has been observed for duct having roughened absorber plate. Experimental data have been used to develop Nusselt number and friction factor correlations as function of system and operating parameters for predicting performance of the system having investigated type of roughness geometry.     

Development of correlations for Nusselt number and friction factor for solar air heater with roughened duct having arc-shaped wire as artificial roughness

An experimental study has been carried out for enhancement of heat transfer coefficient of a solar air heater having roughened air duct provided with artificial roughness in the form of arc-shape parallel wire as roughness element. Increment in friction factor by provided with such artificial roughness elements has also been studied. The effect of system parameters such as relative roughness height (e/d) and arc angle (α/90) have been studied on Nusselt number (Nu) and friction factor (f) with Reynolds number (Re) varied from 2000 to 17000. Considerable enhancement in heat transfer coefficient has been achieved with such roughness element. Using experimental data correlations for Nusselt number and friction factor have also been developed for such solar air heaters, which gives a good agreement between predicted values and experimental values of Nusselt number and friction factor.