残余应力分布对焊接不锈钢工字形截面梁整体稳定性能的影响

焊接残余应力导致不锈钢梁截面纤维过早达到屈服,并严重降低不锈钢梁的抗弯刚度。为了研究残余应力对焊接工字形不锈钢梁侧扭屈曲的影响,根据目前被广泛采纳的不锈钢工字形截面残余应力分布模型,采用有限元方法,对残余应力分布模型的主要因素进行参数化分析,研究这些因素对不锈钢梁侧扭屈曲的影响,使对焊接工字形不锈钢梁的整体稳定性能的研究更加完善。结果表明:翼缘残余压应力峰值对不锈钢梁侧扭屈曲的影响最为显著。     

Q460高强钢焊接工字形截面简支梁整体稳定性能与设计方法研究

为研究Q460高强钢焊接工字形截面简支梁的整体稳定性能,对跨中无侧向支撑的3个双轴对称和6个单轴对称焊接工字形截面简支梁进行了整体弯扭屈曲试验。实测了试件的截面残余应力和初始几何缺陷,并分析其整体弯扭屈曲变形特征和稳定承载力。建立考虑残余应力和初始几何缺陷的有限元模型对简支梁受力进行了模拟,模拟结果与试验结果吻合良好,基于试验验证的有限元模型计算了大量不同截面尺寸和跨度的Q460高强钢焊接工字形截面简支梁的整体稳定承载力。将试验和有限元参数分析结果与GB 50017—2017《钢结构设计标准》、JGJ/T 483—2020《高强钢结构设计标准》、欧洲规范EN 1993-2005和美国规范ANSI/AISC 360-2016的简支梁整体稳定系数公式的计算结果进行比较,结果表明GB 50017—2017和ANSI/AISC 360-2016的计算结果偏于不安全,EN 1993-2005的计算结果过于保守,JGJ/T 483—2020的计算结果偏于安全且最为接近。最后,在JGJ/T 483—2020的简支梁整体稳定系数计算公式基础上引入增大系数,并根据截面高宽比的不同,取用不同的长细比指数对该公式予以修正,修正后的公式更适用于Q460高强钢焊接工字形截面简支梁的设计计算。     

纯弯等截面焊接工字形梁整体稳定系数研究

为配合《钢结构设计规范》(GB 50017-2003)的修订工作,对纯弯等截面焊接工字形梁的整体稳定系数进行了研究.对各国钢结构规范中关于梁整体稳定系数问题的计算方法做了简要介绍,比较了各国规范对焊接工字形梁稳定承载力计算结果的差异;对等端弯矩作用下等截面焊接工字形梁的整体稳定性进行了大量数值模拟,其中考虑了梁构件的初始几何缺陷及残余应力分布.通过对比正则化长细比与梁整体稳定系数曲线可以发现,现行《钢结构设计规范》在计算梁稳定系数时对构件初始几何缺陷及残余应力考虑不足,规范计算结果在较大范围内高出有限元数值分析结果,会产生不安全的设计,故建议对规范公式进行修订.     

不锈钢焊接工字形截面残余应力分布试验研究

通过焊接加工10个不锈钢工字形截面试件（选材包括奥氏体型S30408和双相型S22253两种），采用分割法将试件截面切分成条带，量测释放的残余应变，计算得出截面的残余应力大小与分布形态。结果表明：试件截面的残余拉应力峰值低于材料的名义屈服强度，对于奥氏体型S30408和双相型S22253两种不锈钢试件的截面残余拉应力峰值分别约为其名义屈服强度的80%和60%。基于试验结果对现有简化分布模型的评估表明其应用的局限性，提出可以较准确描述不锈钢焊接工字形截面残余应力分布的建议简化模型，结合现有的其他试验数据，对建议简化分布模型的适用范围进行了验证和推广，可以为不锈钢结构构件的稳定性研究和设计提供参考。     

Experimental study on residual stresses in welded monosymmetric I-section

为了研究单轴对称焊接工字形截面残余应力分布规律,采用盲孔法对15个单轴对称工字形截面试件进行了试验研究,得到了不同试件全截面纵向残余应力分布,研究了腹板高厚比、翼缘宽厚比、翼缘宽度、施焊顺序等对残余应力的影响。试验结果表明：残余压应力数值与截面尺寸直接相关,残余拉应力数值受截面尺寸影响较小;腹板中靠近宽翼缘一侧的残余压应力峰值大于靠近窄翼缘一侧的压应力峰值;翼缘宽度增大时,分布于所在翼缘和腹板的残余压应力减小;施焊顺序对翼缘上的残余应力及腹板上的残余拉应力峰值有一定影响,而腹板上的残余压应力没有明显变化。基于试验结果,提出了适用于单轴对称焊接工字形截面的残余应力分布模型,该模型能够较准确反映各种因素的影响。     

Lateral buckling strengths of cold-formed rectangular hollow sections

Code rules for designing steel beams against lateral buckling which are based on data for hot-rolled I-sections are unnecessarily conservative when used for cold formed rectangular hollow section beams.Cold-formed rectangular hollow section beams have different stress-strain curves, residual stresses, and crookedness and twist. The effects of residual stress on the inelastic buckling of I-section beams are not nearly as pronounced for hollow sections with two webs, while the strengthening effects of pre-buckling deflections are greater for hollow sections. Simplistic code rules for top flange loading are very conservative when applied to hollow sections.This paper reviews elastic lateral buckling behaviour and the strength rules used to design steel beams. It develops realistic models for cold-formed rectangular hollow beams which are analysed to predict the effects of moment distribution, load height and yield stress on their strengths. The results of the analyses are used to develop improved design rules which remove much of the conservatism of present design rules.     

部分预应力混凝土梁正截面疲劳性能及计算方法

本文通过16根出现裂缝的先张法部分预应力混凝土试验梁及3根试验吊车梁的静力和疲劳试验,较系统地研究了此类梁的疲劳性能。文中剖析了在重复荷载作用下裂缝截面处钢筋应力的变化规律以及垂直裂缝的开展与闭合;提出了预应力钢筋应力的计算方法和裂缝的控制条件。     

Experimental investigation and modeling on residual stress of welded steel circular tubes

To investigate the residual stress of welded steel circular tubes, an experimental program including 9 different sectional dimensions and different steel strength specimens were described in which sectioning method was employed. Based on large quantities of original test data, the residual stress distribution and the magnitudes of these different specimens were obtained, and the effects of the diameter to thickness ratio, the steel strength and hot galvanizing process as well as welding types were analysed. It was found that the residual stress distribution of high strength steel welded tubes was flatter than the ones of ordinary steel tubes, and galvanizing process decreased the maximum residual tensile stress. Finally, the residual stress distribution model for steel welded circular tube sections was proposed which showed good agreement with the test results. Meanwhile, the finite element verification was carried out which provided reference for the future FEA of column buckling of high strength steel circular tubes. The research results provide foundation for the future study on the column buckling of welded steel circular tubes.     

高强钢焊接箱形柱受力性能研究(Ⅰ)：残余应力统一分布模型

现有高强钢焊接箱形截面残余应力分布模型仅适用于特定强度等级的高强钢,尚缺乏适用于不同强度等级高强钢的残余应力分布模型。为此,基于不同强度等级高强钢焊接箱形截面残余应力的已有试验,研究钢材的强度等级、板件厚度及宽厚比对残余应力分布和峰值的影响,提出不同强度等级高强钢焊接箱形截面的残余应力统一分布模型。该模型采用多重阶梯函数形状,适用于屈服强度460~960MPa的焊接箱形截面,且满足每个板件自平衡条件和对称性。将残余应力统一分布模型的形状、数值和已有试验结果进行对比,证明该模型的准确性。在基于纤维模型的极限承载力数值分析中,分别采用残余应力统一分布模型和已有分布模型计算高强钢焊接箱形柱的受压承载力,并将各自得到的极限承载力与已有试验结果进行对比。研究结果表明,采用残余应力统一分布模型后,不同等级高强钢焊接箱形柱的纤维模型计算能更准确地预测其极限承载力。残余应力统一分布模型可为不同等级高强钢焊接箱形柱的二阶非弹性分析提供参考。     

高强度钢材工字形截面轴心受压短柱局部稳定试验研究

针对高强度钢材焊接工字形截面轴心受压短柱的局部稳定性能,对9个Q460C工字形截面短柱进行轴心受压试验,分析试件局部屈曲应力、极限应力随板件宽厚比的变化规律,研究翼缘、腹板嵌固系数的取值。此外,将屈曲应力、极限应力试验结果与我国、美国和欧洲钢结构设计规范的相应设计计算结果进行对比分析,研究相应规范对于高强度钢材的适用性。结果表明：翼缘的嵌固系数可取为定值1.0,腹板的嵌固系数不宜取为定值;GB 50017-2003《钢结构设计规范》中关于高强度钢材工字形截面短柱的局部屈曲应力的计算结果是不合理的;AISC 360-05规范的极限应力计算值误差较大,但偏于保守;Eurocode 3规范的极限应力计算值与试验值较为接近,但大部分计算结果较试验值偏大。为此,建议提出新的公式计算工字形截面短柱的局部屈曲应力,而对Eurocode 3规范关于工字形截面短柱的极限应力计算公式进行修正,使其能适用于Q460C高强度钢材。     

Fatigue strength evaluation of welded structural details in corrugated steel web girders

Fatigue strength evaluation of welded structural details is of practical significance in the design of corrugated steel web girders in highway bridges and industrial structures. In this paper, the fatigue strengths of corrugated steel web girders with several welded structural details and welding methods are analytically examined by fatigue tests of corrugated web beams and small-size welded joints. The stress concentration & distribution characteristics of corrugated web beams were analysed using finite element analysis. The beam test results showed that the structure with scallops or notches in the flange has lower fatigue strength and that with butt joints is prone to suffer from shear crack on the corrugated web. Within the inside range of the scallop, the stress concentration becomes greater with the increase of scallop radius and the tension flange contributes significantly to the bending capacity of corrugated steel web beams. The tests for small-size welded joints indicated their applicability in the analysis and prediction of S-N relationship of the test corrugated steel web beams. Finally, the fatigue crack propagation lives of weld joints were compared with those of test corrugated steel web beams with respect to related design Categories of the AASHTO LRFD Bridge Design Specifications.     

奥氏体316不锈钢焊接工字形截面残余应力的试验研究

不锈钢在建筑结构中的应用逐渐增多,其中包括不锈钢屋盖结构、不锈钢桥梁、不锈钢墙面等结构中的应用。目前国内对不锈钢力学性能的研究相对较少,其中焊接残余应力是影响不锈钢构件焊接影响的一个重要因素,焊接残余应力的分布规律成为迫切需要研究的内容之一。采用分割条带法对奥氏体不锈钢316(06Cr17Ni12Mo2)包括6种截面的焊接工字型钢的纵向残余应力进行测量,通过对测量数据的分析,得到其残余应力的大小和分布特点,为进一步总结焊接不锈钢构件残余应力的分布和残余应力对不锈钢构件的承载力的影响提供了基础。     

Q460高强度钢材焊接H形截面弱轴压弯柱承载力试验研究

为了研究高强度钢材中厚板焊接H形截面压弯柱的承载力,采用国产Q460高强度钢材11 mm、21 mm中厚板制作了6个焊接H形截面压弯柱,试件截面自由外伸翼缘板宽厚比分别为7、5、3,长细比分别为40、55、80。通过对Q460低合金高强度钢材的材性测试、3种焊接截面残余应力测试、各试件初始几何缺陷测量及承载力试验,进行了H形截面弱轴压弯构件整体失稳承载力的试验研究,并与采用GB 50017-2003《钢结构设计规范》进行计算的承载力对比;同时以理想弹塑性模型,综合考虑试件初始缺陷建立有限元模型,分析计算其承载力。试验及分析结果表明：Q460低合金高强度钢材具有强度高、塑性性能较好等特点;由实测截面残余应力值得到其分布形式与普通钢材焊接H形截面残余应力分布基本相同;高强度钢材焊接H形截面压弯构件承载力试验值明显高于GB 50017-2003设计公式计算值;文中采用的有限元分析方法可以较准确地计算试件的承载力。研究成果为高强度钢材在实际工程中的应用提供试验参考。     

工形对称截面不锈钢梁变形性能的试验研究

为研究国产不锈钢梁的非线性变形性能,对4根焊接不锈钢梁进行静力加载试验,并采用有限元软件ANSYS进行数值模拟。试验材料为国产奥氏体不锈钢316,加载类型包括单点加载和两点加载。试验结果表明:由于不锈钢材料非线性的影响,在荷载水平较大时,不锈钢梁的变形性能具有明显的非线性;当材料屈服时,塑性挠度占总挠度的50%左右;出现较大的平面外位移时,塑性挠度增加更加显著。该试验结果可为国产不锈钢梁的挠度计算提供依据。     

火灾下不锈钢梁—柱节点数值分析

评估了EC3中不锈钢梁-柱节点发生或不发生侧向扭转屈曲的设计准则的准确性和安全性。对焊接方式相同的H型钢梁-柱节点进行了大量数值参数研究,以此为基础进行评估。研究中考虑了残余应力、截面高厚比、弯矩图形状和不锈钢等级的影响。提出了火灾下不锈钢梁-柱节点的新设计方程,计算结果与数值分析结果进行对比,结果表明,新设计方程比EC3中设计方程更为安全。此外,对火灾时不锈钢梁在梁端弯矩与横向荷载共同作用下的侧向扭转屈曲进行了研究。     

焊接热切高强H型钢的残余应力

构件中所存在的残余应力会大大影响钢结构组件的刚度和疲劳寿命。虽然对于低碳钢的结构部件有较多的研究,但由于在常温和高温下应力-应变关系和材料属性的不同,造成了残余应力分布在高强钢构件中与低碳钢焊接而成的构件中的差异。因此,有必要研究由高强钢焊接而成的结构部件中残余应力的分布。对3个屈服强度460MPa的焊接热切高强型钢柱的残余应力进行研究,对不同横截面大小也进行了分析。使用切片法和钻孔法测量,并对两种方法所获得的残余应力进行比较。所测量的残余应力的大小和分布与碳钢中的一致,然而却有相对更小的残余应力比。最后,根据所测量的值,提出一个简化的由热切H型钢焊接而成的460MPa高强钢构件的残余应力分布。     

Residual stresses in cold-rolled stainless steel hollow sections

Stainless steel exhibits a pronounced response to cold-work and heat input. As a result, the behaviour of structural stainless steel sections, as influenced by strength, ductility and residual stress presence, is sensitive to the precise means by which the sections are produced. This paper explores the presence and influence of residual stresses in cold-rolled stainless steel box sections using experimental and numerical techniques. In previous studies, residual stress magnitudes have been inferred from surface strain measurements and an assumed through-thickness stress distribution. In the present study, through-thickness residual stresses in cold-rolled stainless steel box sections have been measured directly by means of X-ray diffraction and their effect on structural behaviour has been carefully assessed through detailed non-linear numerical modelling. Geometric imperfections, flat and corner material properties and the average compressive response of stainless steel box sections were also examined experimentally and the results have been fully reported. From the X-ray diffraction measurements, it was concluded that the influence of through-thickness (bending) residual stresses in cold-rolled stainless steel box sections could be effectively represented by a rectangular stress block distribution. The developed ABAQUS numerical models included features such as non-linear material stress-strain characteristics, initial geometric imperfections, residual stresses (membrane and bending) and enhanced strength corner properties. The residual stresses, together with the corresponding plastic strains, were included in the FE models by means of the SIGINI and HARDINI Fortran subroutines. Of the two residual stress components, the bending residual stresses were found to be larger in magnitude and of greater (often positive) influence on the structural behaviour of thin-walled cold-formed stainless steel sections.     

Analysis of residual stress in stainless steel pipe weld subject to mechanical axial tension loading

This paper presents the characteristics of welding residual stresses in circumferentially butt-welded stainless steel pipe by utilizing three-dimensional (3-D) uncoupled thermo-mechanical finite element (FE) analysis method. Moreover, stress variations in welded joints of the pipe under superimposed mechanical axial tension loading are further investigated employing the welding residual stresses and plastic strains obtained from the thermo-mechanical FE analysis as an initial condition. Results show that spatial variations of the welding residual stresses are present along the circumference and a rapid change of the residual stresses exists at the welding start/stop position, hence 3-D FE analysis is essential to accurately simulate circumferential welding of a pipe component. When mechanical axial tension loading is applied to the circumferentially butt-welded stainless steel pipe, bending moment is generated at the welded joints caused by the circumferential shrinkage of the weld region during welding; thus affecting the axial and hoop stress evolutions in the course of the superimposed mechanical loading.     

复合型高性能钢材轴压构件整体稳定性能研究

为提升现代钢结构工程的综合抗灾能力,集高强度、高延性、耐蚀性和耐火性为一体的新一代复合型高性能钢材已经出现.该文针对该类钢材焊接工字形截面轴压构件的整体稳定性能,设计并完成6个长柱稳定试验,研究构件的稳定承载力和失稳破坏形式,并将试验结果与我国《钢结构设计标准》(GB 50017-2017)的柱子曲线进行对比,给出建议...     

纵向焊接铝合金压杆承载力研究

大多数结构用铝合金通常要经过热处理或加工硬化以改善其力学性能。当这种合金焊接后除了产生残余应力外,在焊缝附近还将产生强度明显降低的热影响区(HAZ)。而对于钢结构,由于其热导率比铝材小得多,因此只有高强钢才可能产生强度降低的热影响区,而且其强度的降低没有铝合金显著,热影响区的宽度也比铝合金小得多。这将使得铝合金受压杆件的屈曲性能变得更为复杂。对贴角焊和剖口焊这两种焊接方式的工字型铝合金中心受压杆件进行试验研究,并将试验结果同即将颁布的国标《铝合金结构设计规范》(送审稿)及欧洲规范9(EC9)进行比较。结果表明,通常情况下,对于贴角焊构件,规范结果与试验结果吻合较好;而对于剖口焊构件,规范结果偏保守。