Sensorless speed control of nonsalient permanent-magnet synchronous motor using rotor-position-tracking PI controller

This paper presents a new velocity estimation strategy of a nonsalient permanent-magnet synchronous motor (PMSM) drive without a high-frequency signal injection or special pulsewidth-modulation (PWM) pattern. This approach is based on the d-axis current regulator output voltage of the drive system that has the information of rotor position error. Rotor velocity can be estimated through a rotor-position-tracking proportional-integral (PI) controller that controls the position error to zero. For zero and low-speed operation, the PI controller gains of rotor position tracking controller have a variable structure according to the estimated rotor velocity. In order to boost the bandwidth of the PI controller around zero speed, a loop recovery technique is applied to the control system. The proposed method only requires the flux linkage of the permanent magnet and is insensitive to parameter estimation error and variation. The designers can easily determine the possible operating range with a desired bandwidth and perform vector control even at low speeds. The experimental results show the satisfactory operation of the proposed sensorless algorithm under rated load conditions.     

Hybrid rotor position observer for wide speed-range sensorless PM motor drives including zero speed

This paper addresses the problem of wide speed-range sensorless control of a surface-mount permanent-magnet (SMPM) machine including zero-speed operation. A hybrid structure integrating a flux observer and signal-injection techniques is proposed, which results in a rotor position signal independent of motor parameters at low and zero speed. Although the SMPM machine typically has a very low geometric saliency, the injection technique is effective in tracking the saturation-induced saliency produced by the stator flux. Experimental results are presented showing an excellent performance for both the sensorless speed and position control using an off-the-shelf SMPM machine.     

Sensorless control of induction Machines at zero and low frequency using zero sequence currents

This paper considers both flux and rotor position estimations for sensorless control of delta-connected cage induction machines (IMs) at low and zero frequency operation. The variation of leakage inductance due to either saturation or rotor slotting is tracked by measuring the derivative of the zero sequence current in response to the application of appropriate voltage test vectors. The method requires only a single extra sensor. It requires access to machine phase windings and is appropriate for integrated-type induction motor drives. Both a closed-slot and an open-slot machine is used to demonstrate rotor flux and rotor position tracking, respectively. Experimental results are presented showing sensorless torque control and sensorless speed and position control at low and zero frequencies.     

DSP-Based Sensorless Electric Motor Fault Diagnosis Tools for Electric and Hybrid Electric Vehicle Powertrain Applications

The integrity of electric motors in work and passenger vehicles can best be maintained by frequently monitoring its condition. In this paper, a signal processing-based motor fault diagnosis scheme is presented in detail. The practicability and reliability of the proposed algorithm are tested on rotor asymmetry detection at zero speed, i.e., at startup and idle modes in the case of a vehicle. Regular rotor asymmetry tests are done when the motor is running at a certain speed under load with stationary current signal assumption. It is quite challenging to obtain these regular test conditions for long-enough periods of time during daily vehicle operations. In addition, automobile vibrations cause nonuniform air-gap motor operation, which directly affects the inductances of electric motors and results in a noisy current spectrum. Therefore, it is challenging to apply conventional rotor fault-detection methods while examining the condition of electric motors as part of the hybrid electric vehicle (HEV) powertrain. The proposed method overcomes the aforementioned problems by simply testing the rotor asymmetry at zero speed. This test can be achieved at startup or repeated during idle modes where the speed of the vehicle is zero. The proposed method can be implemented at no cost using the readily available electric motor inverter sensors and microprocessing unit. Induction motor fault signatures are experimentally tested online by employing the drive-embedded master processor (TMS320F2812 DSP) to prove the effectiveness of the proposed method.      

Indirect angle estimation in switched reluctance motor drive usingfuzzy logic based motor model

In this paper, a novel rotor position estimation scheme is described that was developed to overcome the drawbacks of the previous sensorless techniques, which were proposed for switched reluctance (SR) motor drives. It is based on fuzzy-logic, and does not require complex mathematical models or large look up tables. The scheme was implemented by using a digital signal processor. The real-time experimental results given in this paper show that the position estimation method proposed can provide accurate and continual position data over a wide range of speeds (zero/low/high), and can also function accurately at different operating conditions (chopping/single pulse mode and steady state/transient operation)     

Open-loop control of a stepping motor using oscillation-suppressiveexciting sequence tuned by genetic algorithm

A new method for suppression of rotor oscillation in open-loop drive of a stepping motor is proposed. In this method, the torque equilibrium position of the motor is manipulated so as to guarantee insensitiveness to the variation of rotor inertia; the motion of the equilibrium position is made to be nonoscillatory, and the frequency of the motion is bound within the region limited by the maximum frequency determined by considering the performance on the condition with the largest inertial load. The exciting sequence used for a single-step drive is tuned by using the technique of genetic algorithm. It is shown by the experimental results that rotor oscillation can be well suppressed on the load conditions with different inertial loads     

Field oriented control of induction machines employing rotor endring current detection

The usual method of induction motor torque control uses the indirect field orientation principle in which the rotor speed is sensed and slip frequency is added to form the stator impressed frequency. Unfortunately, the rotor resistance varies as the motor heats up under load thereby changing the rotor time constant which has a deleterious effect on the torque response. In this paper two new field oriented control schemes are presented which employ rotor end ring current detection and thereby remove the dependence of the controller accuracy on temperature so that the controller is entirely independent of rotor time constant variations. The field orientation schemes do not require an incremental encoder for rotor position sensing. The motor torque can be accurately controlled even down to zero speed operation     

A nonlinear state observer for the sensorless control of apermanent-magnet AC machine

This paper presents a sensorless speed regulation scheme for a permanent-magnet synchronous motor (PMSM) based solely on the motor line currents measurements. The proposed scheme combines an exact linearization-based controller with a nonlinear state observer which estimates the rotor position and speed. Moreover, the stability of the closed-loop system, including the observer, is demonstrated through Lyapunov stability theory. The proposed observer has the advantage of being insensitive to rotation direction. It is shown how a singularity at zero velocity appears in the scheme and how it can be avoided by switching smoothly from the observer-based closed-loop control to an open-loop control at low velocity. The system performance is tested with an experimental setup consisting of a PMSM servo drive and a digital-signal-processor-based controller for both unidirectional and bidirectional speed regulation     

Sensorless torque control of SyncRel motor drives

This paper describes a direct self-control (DSC) scheme for synchronous reluctance motor drives. The presented DSC scheme develops a new torque control methodology that does not require any position transducer to synchronize the stator current vector with the rotor. Such a control strategy differs from the conventional DSC approach in order to fit some specific requirements of synchronous reluctance (SyncRel) machines. First, torque and rotor position are controlled instead of torque and stator flux as in a conventional DSC scheme. Second, the operating sector is selected according to the actual position of the current vector rather than the position of the stator flux. The proposed methodology allows simplifying implementation of the torque control on SyncRel drives and reducing the global cost for medium-performance electric drives. Simulations and experimental tests on a 1.5-kW motor drive are provided to evaluate the consistency and the performance of the proposed control technique     

An improved sensorless driving method for SRM using a phase-shift circuit technique

This paper presents an improved sensorless driving method for switched reluctance motor (SRM) using a phase-shift circuit technique. The conventional method consists of impressing short voltage pulses during unenergized phases, measuring the phase current pulses, and finding the correlation between the filtered current signals and rotor position. However, the filtering process causes a signal phase delay which varies with motor speed. This delay must be compensated for in providing the sensorless signal which is proper to the rotor position. A solution for this phase delay compensation, based on a simple analog and digital circuit, is proposed in this paper.     

On-line tuning of the rotor time constant for vector-controlledinduction motor in position control applications

The induction motor drive with an indirect field-oriented controller (IFO) exhibits excellent behavior in a low-speed region. Thus, the motor can be advantageously used as an actuator in positioning servomechanisms. The authors propose the adaptation scheme for the continuous on-line tuning of the parameter T*_r, suitable for the environment of a position servo. The outlined analytical considerations and experimental results are focused on operation conditions characterized by the zero speed and a light load of the drive. The proposed adaptation scheme is based on the measurement of the terminal voltages that are used as an auxiliary information; then the scheme is designed in such a way that stator resistance fluctuations and nonlinearities within the analog processing circuitry do not affect the estimated value of the rotor time constant. Experimental results show that the proposed scheme gives good results even in conditions at zero speed and dynamic loads that may be as low as 0.2 p.u     

A novel sliding-mode observer for indirect position sensing ofswitched reluctance motor drives

A switched reluctance motor (SRM) drive generally requires a rotor position sensor for commutation and current control. However, the use of this position sensor increases both cost and size of the motor drive and causes limitations for industrial applications. In this paper, a novel indirect position sensing technique, namely, the sliding-mode observer, is proposed for SRM drives. The corresponding design approach and operating performance are provided to illustrate the fast convergence and high robustness of the observer against disturbances and variations     

Position Control of an Interior Permanent-Magnet Synchronous Motor Without Using a Shaft Position Sensor

This paper proposes a novel sensorless position control system for an interior permanent-magnet synchronous motor. In this paper, a novel rotor position/velocity estimation technique is proposed. This estimation technique only relates to the slopes of the stator currents and does not relate to the parameters or operating conditions of the motor. Neither an extra circuit nor an external high-frequency exciting signal is required here as compared to other position estimation techniques. In addition, the proposed estimator works well in transient, steady-state, and standstill conditions. As a result, the proposed method is very robust and useful. To improve the performance of the position-control system, an optimal controller is proposed. By using this controller, a fast transient response, good load disturbance rejection capability, and satisfactory tracking ability can be achieved. A digital signal processor, TMS-320-LF-2407, is used to execute the rotor position/velocity estimation, the current-loop control, the velocity-loop control, and the position-loop control. As a result, a fully digital position-control system is achieved. Several experimental results validate the theoretical analysis.     

基于DSP的永磁同步电机全速范围转子定位

针对传统永磁同步电机矢量控制过程中,需要精确的转子位置进行坐标轴系变换问题,采用一种基于DSP的永磁同步电机转子位置检测和初始定位的方法。该方法在电机静止时使用改进的磁定位法,通过分别两次输出直流转矩,将转子先牵引出定位盲区,然后固定到预定位置进行转子初始定位;在电机运行后采用改进的M/T法,以及可变的采样时间测量速度和转子位置信息。同时在实验平台上验证了该方法,实验结果表明该方法能准确定位转子初始位置,电机在低速和高速时能准确测出转子位置信息,且具有一定的可靠性和有效性。     

A novel, robust DSP-based indirect rotor position estimation for permanent magnet AC motors without rotor saliency

This paper proposes and implements a novel rotor position sensorless technique for PM AC motor drives, which allows acceleration from standstill and can operate under various practical operating conditions including transient speed changes. The technique developed here relies on the measurement of the phase voltages and currents of the motor. It uses the incremental values of flux linkage, and the back-EMF functions to estimate incremental rotor position. Using a phase-locked loop (PLL) algorithm, an internal closed-loop correction algorithm can correct rotor position estimation drift, which may be due to the motor parameter variations or measurement inaccuracies. The method is implemented in closed-loop using a digital signal processor (DSP), and details of the implementation are provided in the paper. To demonstrate accuracy, robustness and reliability of the position estimation scheme, the paper presents a number of real-time experimental results, including dynamic operating conditions.     

A sensorless initial rotor position estimation scheme for a direct torque controlled interior permanent magnet synchronous motor drive

In direct torque control (DTC) scheme, the requirement of the continuous rotor position sensor and coordinate transformation is eliminated since all the calculation is done in stator reference frame. However, the DTC scheme requires the position sensor to determine the initial position of the rotor at starting. Elimination of the shaft-mounted position encoder is a very desirable objective in many applications since this sensor is often one of the most expensive and fragile components in the entire drive system. This paper presents a sensorless method of determining the initial rotor position of a direct torque controlled interior permanent magnet (IPM) synchronous motor drive. The method consists of injecting a high frequency voltage to the windings and examining the effects of the saliency on the amplitude of the corresponding stator current components. This method does not depend on the level of static load and on any motor parameters. The magnet polarity of the rotor at its initial position is also identified using the effect of saliency. Modeling and experimental results verify the effectiveness of the proposed method.     

Design and implementation of sensorless techniques for switched reluctance drive systems

This article proposes two different methods for estimating the shaft position for a switched reluctance motor (SRM). Method 1 uses the self-inductance estimation technique to obtain the rotor position. First, by on-line measuring the slope of the stator current and compensating for the back electromotive force (EMF) effect, the self-inductance of the SRM can be detected. Then, the shaft position of the motor can be estimated according to the self-inductance. Method 2, on the other hand, uses the phase-locked loop technique to generate high-frequency signals. These signals can be used to estimate the shaft position of the SRM. The two proposed methods are compared and discussed in the article. Several experimental results are shown to validate the theoretical analysis. The adjustable speed range of the system is from 10 to 3000 rpm. Additionally, the proposed drive system can automatically start from a standstill to a setting speed.     

Design and control of an ultrasonic motor capable of generatingmulti-DOF motion

A multi-degree-of-freedom (DOF) ultrasonic motor consisting of a bar-shaped stator and a spherical rotor was developed. It can generate 3-DOF rotation of the rotor around perpendicular axes using the bending vibration and longitudinal vibration of the stator, which is designed using the finite element analysis. From the simulated driving characteristics, a control method for the ultrasonic motor is proposed. Following this, the driving characteristics of the motor under both open-loop and closed-loop controls were measured experimentally. The multi-DOF position control of the rotor was achieved successfully using the proposed control method     

Speed-sensorless sliding-mode torque control of an induction motor

Novel induction motor control optimizing both torque response and efficiency is proposed in the paper. The main contribution of the paper is a new structure of rotor flux observer aimed at the speed-sensorless operation of an induction machine servo drive at both low and high speed, where rapid speed changes can occur. The control differs from the conventional field-oriented control. Stator and rotor flux in stator fixed coordinates are controlled instead of the stator current components in rotor field coordinates i_sd and i_sq. In principle, the proposed method is based on driving the stator flux toward the reference stator flux vector defined by the input command, which are the reference torque and the reference rotor flux. The magnitude and orientation angle of the rotor flux of the induction motor are determined by the output of the closed-loop rotor flux observer based on sliding-mode control and Lyapunov theory. Simulations and experimental tests are provided to evaluate the consistency and performance of the proposed control technique     

基于降阶线性卡尔曼算法的永磁同步电机无速度传感器控制

介绍了一种基于降阶线性卡尔曼算法（RLKF）的永磁同步电机（PMSM）转速与转子位置估计方法,并与传统的扩展卡尔曼算法（EKF）进行了比较,仿真结果证明,该方法不仅延续了扩展卡尔曼算法的性能优势,而且克服了EKF算法复杂等缺点,更易于数字化实现。