回料流入口高度对循环流化床提升管流动特性的影响

The axial pressure drop profile and the radial solids distribution were measured in a circulating fluidized bed for evaluating the effects of return gas-solids stream position on the riser flow properties.The saturation carrying capacity of gas for Geldart B typed particles and the flow mode of return gas-solids stream in the bed were discussed.It was found that arranging the inlet at a higher position of the riser would make the bottom bed leaner when U₀ was high and G_s was low.When G_s increased,the longer influenced region of return particles and a small air-staging through lifting the loosening air injection position made the bottom bed become denser significantly.The deceleration and residence of return particles caused a relatively denser but asymmetrical region in the vicinity of inlet.But much more symmetrical solids distribution profile was found in the upper and lower regions far away from the inlet.The effects of inlet height on the flow properties of the riser with air-staging also were analyzed.The secondary air injection below the solids inlet could not cut off the solids exchange in the bed.The bed solids concentration increased when the particles inlet moved to a higher position of the bed when air-staging was adopted.Using CO₂ as tracer,the dispersion of the loop-seal-fluidizing air for transmitting the return particles was investigated.It was found that the loop-seal fluidizing air dispersion rate was low but can be enhanced by the secondary air injection.     

气固循环流化床提升管环核区颗粒质量传递系数的估计

Based on analysis of energy dissipation in the core region of gas-solid fluidized bed risers,a simplified model for determination of core-annulus solids mass transfer coefficient was developed according to turbulent diffu- sion mechanism of particles.The simulation results are consistent with published experimental data.Core-annulus solids mass transfer coefficient decreases with increasing particle size,particle density and solids circulation rate, but generally increases with increasing superficial gas velocity and riser diameter.In the upper dilute region of gas-solid fiuidized bed risers,core-annulus solids mass transfer coefficient was found to change little with the axial coordinate in the bed.     

耦合反应器提升管段颗粒速度分布及约束特性

A large-scale cold model experimental setup of a riser-fluidized bed coupled reactor was established according to the olefin reduction technology with an auxiliary reactor for FCC naphtha upgrading.Distributions of particle velocity in the riser section were experimentally investigated in the setup.Furthermore,the restriction index of particle velocity was defined to quantitatively show the restriction effects of the riser outlet lotus-shaped distributor and the upper fluidized bed on the particle flow behavior in the riser.The experimental results showed that the riser could be divided into two regions in the longitudinal direction,i.e.,lower traditional transport region and upper restriction region.In the longitudinal direction,the averaged cross-sectional particle velocity in the traditional transport region increased firstly,and then tended to be smooth,while decreased in the restriction region.With the increase of static bed height in the upper fluidized bed,the local particle velocity decreased,and the tendency of change in the core region is more than that in the wall region.Restriction effects of the lotus-shaped distributor and the upper fluidized bed on particle flow behavior enhanced with the increases of superficial gas velocity,solids flux and static bed height in the upper fluidized bed.In the same cross-section,outlet restriction effects enhanced with the increase of the dimensionless radial position r/R,and would not change when r/R≥0.5.     

超细粉在导向管喷动床中的固体循环速率

Ultra-fine powders are difficult to be fluidized due to the strong particle to particle cohesiveness.However, the authors‘ experiments showed that the ultra-fine powder CaCO3 could be stably fluidized in a spouted bed with a draft tube. The effects of geometric and operating parameters on solid circulation rate of ultra-fine powder CaCO3 were investigated in a 120 mm diameter transparent semicircular spouted bed with a draft tube. Three draft tubes with different sizes were used in this study. It was found that the solids circulation rate was mainly dependent on the drawing rate of the gas jet from the nozzle, then on the gas transport capacity in the draft tube. With increasing gas feed rate, distance between the nozzle and the draft tube inlet and draft tube diameter, the solids circulation rate could be increased. Based on the jet theory, a quantitative correlation was proposed for predicting the solid circulation rate of ultra-fine powders in a spouted bed with a draft tube by taking into account the gas transport capacity in the draft tube.     

3,6-二氯吡啶甲酸电化学合成及其工业化生产

The industrialization of electrochemical synthesis of 3,6-dichloropicolinic acid(3,6-DCP) from 3,4,5,6-tetrachloropicolinic acid(3,4,5,6-TCP) in a tank-type undivided electrolytic cell with silver cathode was investigated. The experimental results showed that the electrolytic performance greatly depended on the operation parameters, such as flow rate of electrolyte, temperature, and concentration of NaOH. The reduction of 3,4,5,6-TCP to 3,6-DCP was favored by increasing temperature and flow rate of electrolyte. Industrialization tests of electrochemical synthesis of 3,6-DCP were conducted under the following conditions: silver cathode, temperature 313 K, flow rate 6 cm·s^-1, concentration of NaOH 8%(mass), concentration of 3,4,5,6-TCP 5%（mass）, cathode current density 600 A·m^-2. The current efficiency and conversion ratio of 3,4,5,6-TCP were more than 76% and 99%, respectively. The yield of 3,6-DCP was up to 90% and DC power consumption was 2. 939 kW·h·(kg 3,6-DCP)^-1. The purity of the product was higher than 95%, and its melting point was 151—153℃.     

内构件存在时提升管内流动及颗粒混合行为研究

he hydrodynamics and solids mixing behavior in a riser with blunt internals are studied. A uniform radial distribution for solids fraction and particle velocity achieves near the internals. The turbulent velocity of particles near the wall increases with the addition of the internals, with the lateral solids mixing enhanced significantly. Probability density distribution of particle velocity is bimodal in the riser with internals, which is similar to that in the conventional riser, indicating that no significant difference in the micro flow structure exists between the riser with internals and the conventional riser. At the same time, the axial solids mixing behavior changes insignificantly with the addition of internals. These results indicate that the micro flow structure in the riser is very stable, which changes insignificantly with the change of the bed structure.     

二维双支腿流化床内气体混合特性

Experiments of gas mixing between two half-beds were performed in a dual-leg circulating fluidized bed(DL-CFB)240 mm in width,40 mm in depth and 2000 mm in height by using glass beads with diameter of 0.25-0.28 mm as bed material.SO₂ and CO as the gas tracers entering the left and right distributors separately were used to simulate the gas mixing between the two legs.MSD(mean square displacement)model was adopted to calculate the gas dispersion coefficient(D_w)which was used to investigate the effect of fluidization velocity and bed material inventory on gas mixing in the DL-CFB.The experimental results showed that D_w was about 50-300 cm²穝^-1 at different fluidization velocities and bed material inventories.A higher fluidization velocity benefited particles exchange between two half-beds,which intensified the gas-solids interactions at the region with higher solids volume fraction.The gas mixing in the lower region of the DL-CFB was stronger than that in the upper region of the bed.A higher bed inventory was helpful to gas mixing at a lower fluidization velocity,while a higher fluidization velocity weakened gas mixing because of higher solids concentration in the center of the bed that prevented gas mixing.     

PARTICLE MIXING AND SEGREGATION IN A MOVING FLUIDIZED BED IN GRAVITY AND MAGNETIC FIELD

Mixing/Segregation of an iron-and-sand mixture was investigated in a 38 mm diameter moving fluidizedbed with feed into the middle of the bed and exit from both the top and the bottom.The distribution ofvolumetric concentration of iron beads,measured by means of a specially designed sampler,was used to expressthe degree of segregation of the particle mixture in the bed.The segregation index N,defined as the ratio betweenS and Z.X_v,decreases with increase in superficial gas velocity and solids flow rate,for any given solidsdensity ratio and particle size ratio.When a magnetic field was employed,particle segregation was noted toincrease with magnetic field strength.     

电去离子集成过程分级浓缩与纯化电镀镍漂洗废水

Successive concentration and purification of simulated nickel-electroplating rinsing wastewater was carried out by integrating membrane process with electrodeionization. The concentrate compartments were filled with ion exchange resins to enhance the separation. The concentrate stream of the primary EDI procedure was operated in closed circuit circulation. The influence of the volumetric ratio of resins in concentrate compartments on the separation was examined. It was found that the best performance could be achieved when anion to cation resin ratio of 6∶4 was adopted. With feed Ni²⁺ concentration of 50 mg·L^-1 and pH of 4.25,the Ni²⁺ concentration of effluent dilute stream could reach 2.78 mg·L^-1 while that of the effluent concentrate stream was as high as 11171 mg·L^-1,which gave a concentration ratio of higher than 220. The effluent dilute stream of the primary EDI was then sent to the second EDI stack for deep desalting. Dilute product with resistivity of 1.6—2.0 MΩ·cm was then obtained,which could be recovered as pure water for electroplating. The membrane process integrated with EDI could find its potent role for zero emission and resource reuse of heavy metal wastewater.     

流化床中旋风下料管的物理模型

In most industrial fluidization units, two- or three-stage cyclone systems are used to clean the product gases. To return the solids to the bed, these cyclones are fitted with diplegs. By pass of gas from the bed through the dipleg is partially overcome by the back pressure build-up in the dipleg and by adding a trickle valve at the bottom of the dipleg. Diplegs of primary cyclones, operating at a high solid loading behave differently from diplegs of secondary and tertiary cyclones which operate at low solid loading. Both types have been investigated by pressure drop measurements, visual observation and by measurements of the air flow rate flowing up the riser. The primary dipleg was also studied using electrical capacitance tomography. The results are reported hereafter and will give a first indication towards the right design of the dipleg and the selection of the trickle valve. The influence of gas flow in the dipleg on the conversion in a catalytic fluidized bed reactor is found to be negligible.     

循环型高通量输送床的建立与控制

密相输送床气化和双流化床气化是基于循环型流化床反应器发展起来的两种新型煤和生物质气化技术,根据这两种技术对流动的要求,提出了在循环流化床的下行床底部耦合一段移动床,为输送床内的流动提供足够高的驱动压力而提高颗粒循环量的技术思想。在根据该思想而建立的直径90 mm的输送床实验装置上的实验研究表明,利用所提出的床型构造可在表观气速9.6 m•s^-1下实现400 kg•m^-2•s^-1的颗粒循环量。输送床的一次风速和移动床松动风速是影响颗粒循环量和输送床内颗粒浓度的主要因素,但循环量随输送床一次风速的增大而增加的走势弱于普通循环流化床。移动床松动风速在小于颗粒最小流化速度的范围内轻微变动即可显著改变颗粒循环量和输送床内颗粒浓度。在保持输送床总气速不变的前提下,通过二次风可在40%的比例范围内调节颗粒循环量,且调节作用随二次风位置的增高而减弱。     

Hydrodynamic modeling of a circulating fluidized bed

Hydrodynamics plays a crucial role in defining the performance of circulating fluidized beds (CFB). The numerical simulation of CFBs is very important in the prediction of its flow behavior. From this point of view, in the present study a dynamic two dimensional model is developed considering the hydrodynamic behavior of CFB. In the modeling, the CFB riser is analyzed in two regions: The bottom zone in turbulent fluidization regime is modeled in detail as two-phase flow which is subdivided into a solid-free bubble phase and a solid-laden emulsion phase. In the upper zone core-annulus solids flow structure is established. Simulation model takes into account the axial and radial distribution of voidage, velocity and pressure drop for gas and solid phase, and solids volume fraction and particle size distribution for solid phase. The model results are compared with and validated against atmospheric cold bed CFB units' experimental data given in the literature for axial and radial distribution of void fraction, solids volume fraction and particle velocity, total pressure drop along the bed height and radial solids flux. Ranges of experimental data used in comparisons are as follows: bed diameter from 0.05-0.418 m, bed height from 5-18 m, mean particle diameter from 67-520 μm, particle density from 1398 to 2620 kg/m³, mass fluxes from 21.3 to 300 kg/m²s and gas superficial velocities from 2.52-9.1 m/s.As a result of sensitivity analysis, the variation in mean particle diameter and superficial velocity, does affect the pressure especially in the core region and it does not affect considerably the pressure in the annulus region. Radial pressure profile is getting flatter in the core region as the mean particle diameter increases. Similar results can be obtained for lower superficial velocities. It has also been found that the contribution to the total pressure drop by gas and solids friction components is negligibly small when compared to the acceleration and solids hydrodynamic head components. At the bottom of the riser, in the core region the acceleration component of the pressure drop in total pressure drop changes from 0.65% to 0.28% from the riser center to the core-annulus interface, respectively; within the annulus region the acceleration component in total pressure drop changes from 0.22% to 0.11% radially from the core-annulus interface to the riser wall. On the other hand, the acceleration component weakens as it moves upwards in the riser decreasing to 1% in both regions at the top of the riser which is an important indicator of the fact that hydrodynamic head of solids is the most important factor in the total pressure drop.     

循环流化床中颗粒振荡循环现象的实验研究

颗粒的循环特性是循环流化床研究的重点及热点之一,在建立颗粒循环时,颗粒循环由非稳态向稳态过渡。本文在循环流化床实验装置中,采用摄像法和压力检测法研究了不稳定颗粒循环条件下颗粒流动结构和各段压降的变化情况。首次发现了不稳定颗粒循环状态下的颗粒振荡循环现象及其具有的两个特征:下降段、提升段气固流动结构呈周期性变化;下降段压降p_d和提升段压降p_r周期性波动且p_d>p_r和p_dr交替出现。进一步对颗粒振荡循环过程进行受力分析,建立了颗粒振荡周期的计算公式。研究还发现在颗粒藏量一定的条件下,循环气流量或颗粒循环段阀门开度大于某一临界值时才能诱发颗粒振荡循环;颗粒振荡循环周期随着循环气流量的增大而增大,与阀门开度无关。研究结果为动态颗粒循环建立过程的研究奠定了基础,有助于快速地建立颗粒的稳定循环。     

Collapse of dilute suspension in different circulating fluidized bed risers with respect to different particles

The collapse of dilute suspension was studied in three different circulating fluidized bed (CFB) risers with two types of particles. The risers had the same height of 3.0 m but different inner diameters of 66 mm, 97 mm and 150 mm, respectively. FCC particles (Geldart A) and silica sand particles (Geldart B) were used. It was found that the collapse of dilute suspension is characterized by rapid accumulation of particles at the riser bottom, independent of the riser diameter and the types of particles. In accordance with the observation, an approach was developed to determine the collapsing point from experimental measurements. Then, the dilute suspension collapse was found to be dominated by an identical differential pressure drop at the riser bottom. This critical pressure drop is independent of gas velocity and riser diameter, whereas varies with the properties of particles. Riser diameter has different influences for FCC and silica sand particles upon the saturation carrying capacity, the solids circulation rate at the dilute suspension collapse. Under a given gas velocity, the collapse in a larger riser is observed to take place at a larger solids circulation rate for FCC, but at a smaller solids circulation rate for silica sand. This diversified dependence on riser diameter of the saturation carrying capacity was identified as a result of the different influences of the riser diameter on the bed density for those two types of particles.     

Heat transfer to the ceiling of the riser of a circulating fluidized bed

Very little information on the heat transfer to the ceiling of a circulating fluidized bed (CFB) boiler is available in the published literature though it constitutes a significant part of the furnace heat absorption. So, to explore this less-known heat transfer process a series of experiments were conducted at four different superficial gas velocities and three external solids circulation rates in a CFB pilot plant with a riser having a height of 5 m and a cross section of . The experimental results suggest that both solids circulation rates and superficial gas velocities had a significant influence on the local heat transfer to the ceiling close to the riser exit to the gas solids separator. However, on the ceiling, opposite of the exit, solids circulation rates and superficial gas velocities had only a minor influence on the local heat transfer coefficients.     

A new correlation for predicting solids concentration in the fully developed zone of circulating fluidized bed risers

The present work focuses on developing a new comprehensive correlation for better prediction of the solids concentration in the fully developed region of co-current upward gas-solid flow in circulating fluidized bed (CFB) risers. Systematic experiments were carried out in two risers (15.1 m and 10.5 m high with the same 0.1 m i.d.) with FCC and sand particles. The results obtained from about 200 sets of operating conditions show that the average solids concentration in the fully developed region is more than just a function of the corresponding terminal solids concentration, as most previous correlations are based on. Operating conditions, particle properties and riser diameters also have significant effects on the solids concentrations in the fully developed region of CFB risers. Based on our experimental data and those reported in the open literature from CFB risers up to 0.4 m in diameter and 27 m in height with superficial gas velocities and solids circulation rates up to 11.5 m/s and 685 kg/m²·s, a new empirical correlation for predicting the average solids concentrations in the fully developed region of CFB risers is proposed. The correlation works well for a wide range of operating conditions, particle properties and riser diameters.     

Solids flow characteristics in loop-seal of a circulating fluidized bed

The hydrodynamics of solids (FCC) recycle in a loop-seal (0.08 m) at the bottom of the downcomer (0.08 m-I.D.x4.0 m-high) in a circulating fluidized bed (0.1 m-I.D.x 5.3 m-high) have been determined. Solid flow rate through the loop-seal increases linearly with increasing aeration rate. At the same aeration rate, the maximum solid flow rate can be obtained at a loop-seal height-to-diameter ratio of 2.5. The effects of solid inventory, solid circulation rate and gas velocity on pressure balance around the CFB have been determined. At a given gas velocity and solid circulation rate, pressure drops across the downcomer and loop-seal increase linearly with increasing solids inventory in the bed. At a constant solid inventory, pressure drops across the riser and the downcomer increase with increasing solid circulation rate but decrease with increasing gas velocity in the riser. The obtained solid flow rate has been correlated with pressure drop across the loop-seal.     

Experimental study of high-density gas-solids flow in a new coupled circulating fluidized bed

Experiments were carried out in a specially designed high-density coupled circulating fluidized bed system. Fluidized catalytic cracking (FCC) particles (ρ_p=1300 kg/m³, d_p=69 μm) were used. When the solids circulation flux is 400 kg/m²·s, the apparent solids holdup exceeds 20% near the top of the riser A, and the volumetric solids fraction (apparent solids holdup) is larger than 5.2% in the fully developed region of the downer. Hence, a high particle suspension density covers the entire coupled CFB system. Under the high-density conditions, the primary air rate had a small influence on the solids circulation flux, while the secondary air rate had an important effect on it. The results indicate a particle acceleration region and a fully developed region were identified along the downer from the pressure gradient profiles. In the fully developed region of the downer, the volumetric solids fraction increases with increasing solids circulation flux or decreasing superficial gas velocity U₁.     

The control of bed height and solids circulation rate in the standpipe of a cold flow circulating fluidized bed

Circulating fluidized beds (CFBs) are used widely in the chemical industry. Knowing or estimating the bed height in the standpipe and the solids circulation rate are essential for effective control of the system. This paper incorporates a 2-region model to calculate the bed height in the standpipe with a Kalman filter algorithm to estimate the solids circulation rate (SCR). Simulations of both the standpipe bed height and SCR were compared with experimental data and shown to give good agreement.

In addition, a neural network method was applied to model the entire cold flow CFB system and measured data sets were used to train the neurons of the network. Finally, a linear controller was applied to control both the bed height and solids circulation rate to desired set points. Simulations were performed for both positive and negative step inputs for both variables and satisfactory control was demonstrated using this controller in combination with the neutral network and Kalman estimator.