Effect of carbon nanotubes on sintering behavior of alumina prepared by sol–gel method

Alumina (Al2O3)/carbon nanotube (CNT) (99/1 by weight) composite was prepared by mixing CNT dispersion with AlCl₃-based gel, followed by high temperature sintering at a temperature up to 1150 °C in argon. Composite alumina precursor showed phase transition order from amorphous to γ-Al₂O₃ after sintered at 900 °C for 2 h, partially to θ-Al₂O₃ after sintered at 1000 °C for 2 h, and then partially to α-Al₂O₃ after sintered at 1150 °C for 2 h. By comparison, control alumina precursor directly transformed from amorphous to α-Al₂O₃ after sintered at a relatively low temperature of 600 °C for 2 h. Composite alumina showed porous structure with pore diameter ranging from 100 nm to 2 µm, whereas control alumina was relatively pore-free. The elevated alumina-crystal phase transition temperatures and the formation of porous structure were ascribed to the presence of CNTs in alumina precursor. The composite alumina sintered at 900 °C for 2 h containing only γ-Al₂O₃ had a BET surface area of 138 m²/g, which was significantly higher than that of control alumina sintered at 1150 °C for 2 h containing only α-Al₂O₃, ~15 m²/g.     

Powder characteristics,sintering behavior and microstructure of sol–gel derived ZTA composites

A series of alumina/zirconia composites of varying compositions of zirconia were prepared through the sol–gel technique. Precursors were calcined at different temperatures ranging from 300 to 1400°C and sintered at 1530°C for 3 h. Compacts made from the powder calcined at 950°C yielded density up to >99% of theoretical density by pressureless sintering. Pore size distribution and the densification behavior were explained with respect to calcination temperature. Microstructural analysis of the sintered compacts revealed the uniform distribution of the zirconia grains in the alumina matrix. It is also observed that the faceted intergranular zirconia grains are at the grain junctions and the corners of the alumina matrix.     

Structure characterisation and mechanical properties of crystalline alumina coatings on stainless steel fabricated via sol–gel technology and fibre laser processing

The surface modification of stainless steel by coating with alumina (Al₂O₃) was carried out using sol–gel coating technology in combination with laser processing. Alumina coatings have been synthesised via a sol–gel route and deposited on stainless steel substrates by dip coating. The coated substrates were then treated with pulsed ytterbium fibre laser radiation (λ = 1064 nm) in continuous wave mode with different specific energies. The composition and structure of the coated surfaces after laser processing were characterised by ATR-FTIR, XRD, SEM and contact angle measurements, whilst the mechanical properties of modified surfaces were determined using nano-indentation. The results showed that the alumina xerogel films coated on the substrates are successfully converted into crystalline alumina ceramic coatings by the laser irradiation, the structure of resulting coatings being dependent on the irradiation conditions, with increase of laser specific energy leading to the formation of initially γ-Al₂O₃ with increasing amounts of α-Al₂O₃ at higher energy. Nano-indentation results reveal that the laser processing results in significant improvement in hardness and Young's modulus of the alumina-coated surface and, at optimum, can achieve the mechanical properties at the same level as pure α-alumina ceramic, much higher than those of the as-dried xerogel coating.     

Processing and properties of sol gel derived alumina–carbon nano tube composites

High purity alumina–carbon nano tube (CNT) composites were prepared by an aqueous sol–gel processing route. CNTs were dispersed in alumina sol containing appropriate amount of MgO precursor. Aqueous slurry of alumina was seeded into the sol followed by gelation, drying and calcination at 1000 °C for 1 h. The calcined powder consisting of alumina-coated CNTs and alumina was milled, sieved, dried, pressed and pressureless sintered at 1400–1600 °C for 1 h in nitrogen atmosphere. Sintered samples were further isostatically hot pressed at 1300 °C and the properties were compared with the pressureless sintered samples. Phase formation was followed by XRD study, CNT retention was confirmed by Raman studies and the samples were further characterized for mechanical and microstructural properties.     

Preparation of nano-AlN powder by sol–gel foaming and its sintering properties

Uniformly dispersed nano-sized aluminum nitride powders were prepared by the sol–gel foaming method using aluminum nitrate as the aluminum source, sucrose as the carbon source, and ammonium chloride as the foaming agent. The effects of ammonium chloride content on the particle size and the sintering properties of aluminum nitride were investigated. The results showed that when the molar ratio of ammonium chloride to aluminum nitrate was .5, the colloidal foams were uniform, large, and fluffy, and amorphous alumina precursors with uniform particles could be prepared. Aluminum nitride powder with a particle size of 22–27 nm can be obtained by calcining these precursors in nitrogen atmosphere at 1400°C for 2 h. At the same time, aluminum nitride bulk material with a relative density of 95% can be obtained by sintering the compact samples in nitrogen atmosphere at 1700°C for 2 h.     

Sol–gel method and reactive SPS for novel alumina–graphene ceramic composites

Reinforced ceramic matrix composites of alumina and graphene oxide have been widely researched, but there are still unresolved issues such as the optimum distribution of the graphene or the presence of efficient bonds between filler and matrix. This work introduces a novel fabrication procedure based on the sol–gel method, using boehmite as an alumina precursor, and graphene oxide nanoplatelets as the reinforcing phase. Full densification of the samples was done through reactive spark plasma sintering under milder conditions than usual. Structural characterization was done by XRD, SEM and micro-Raman among other techniques, and the presence of Al-O-C bonds was studied by XPS. Mechanical characterization was performed by Vickers microindentation and nanoindentation. No significant change was observed concerning the Young’s modulus, hardness or fracture toughness, though improvements in the homogeneity of the distribution of the graphene and the chemical bonds between the matrix and the reinforcing phase were confirmed.     

Use of a design-of-experiments approach for preparing ceria–zirconia–alumina samples by sol–gel process

In this work we successfully obtained ceria–zirconia–alumina samples by the sol–gel technique. These materials were prepared under acidic or basic conditions, using either nitric acid or ammonium hydroxide as the catalyst. A design-of-experiments approach was used in order to optimize the specific surface area, pore structure, and thermal stability of the prepared samples. It was observed that the addition of ceria and zirconia did not affect the formation of γ-Al₂O₃. The highest surface areas and smallest pore sizes were observed for specimens obtained under acidic conditions and with low to intermediate concentrations of cerium and water. The increase of the heat treatment temperature from 600 °C to 1000 °C led to both a decrease of the surface area and an increase of the mean pore size. This behavior is due to the coalescence of pores upon calcination. Samples with a high concentration of ceria showed an expressive thermal instability at high temperatures. On the other hand, the addition of zirconia increased the thermal stability of these materials. In general, samples with improved thermal stabilities were obtained under basic conditions.     

Preparation and dielectric properties of dense and amorphous alumina film by sol–gel technology

Dense and crack-free aluminum oxide films were fabricated by sol–gel spin-coating technology. Aluminum nitrate (Al(NO₃)₃.9H₂O) was used as the precursor material. X-ray diffraction shows that the fabricated films are amorphous. X-ray photoelectron spectroscopy confirms that the thin films are alumina (Al₂O₃). Field-emission scanning electron microscopy images of the films reveal that the films are compact with a dense cross section. Dielectric measurements were carried out on samples with a metal–insulator–metal structure. The electrical characteristics of the films were affected by the thermal sintering temperature of the films. The leakage current density of the films decreases with the increase in the sintering temperature and increases with the increase in the measuring temperature. The leakage current shows a linear dependence on the voltage in the low-electric field-regime. The current density ascends to higher values due to the effect of space charges in the high-electric-field regime. The ionization energy of the top-electrode metals (Au, Pt or Ti–Au) has a strong effect on the leakage current.     

Crystallization behavior and sintering of cordierite synthesized by an aqueous sol–gel route

The purpose of the research was to investigate crystallization behavior and sintering of cordierite synthesized by a low-price aqueous sol–gel route starting from silicic acid and magnesium and aluminum salts. Viscous sintering of the gel occurred in the temperature range of 800–850 °C, followed by μ-cordierite crystallization at about 900 °C, which proves the homogeneity of the gel. Decreasing of μ-cordierite crystallinity in a wide temperature range prior to commencing of α-cordierite crystallization at about 1200 °C indicates reconstructive type of μ- → α-cordierite transformation. The transformation was fully completed at 1350 °C. The value of the Avrami parameter indicates that μ-cordierite crystallization was controlled by surface or interface nucleation, which implies that viscous sintering occurred in the primary gel particles, which leads to shrinkage, and thereafter nucleation occurred on the surface or interface of the particles. The overall activation energy of μ-cordierite crystallization was 382.0 kJ/mol. The sinterability of the powder obtained by calcination at 1300 °C, where well-crystallized α-cordierite was formed, was better than that of the powder obtained by calcination at 850 °C, where the most intensive shrinkage occurred before the onset of crystallization of μ-cordierite.     

Microwave-assisted sol–gel synthesis of alpha alumina nanopowder and study of the rheological behavior

In the present work, alpha alumina nanopowder was synthesized via a sol–gel route. After preparation of bohemite (AlOOH) sol, carbon black was added and the resultant sol was dried and calcined in microwave furnace for 10 min. XRD results showed that alpha alumina was the only crystalline phase with specific surface area, mean diameter and crystallite size of 51 m² g^?1, 100 and 25 nm, respectively. Rheological measurements revealed that the optimal content of Tiron at pH=10 is 1 and 0.1 g per 100 g nano- and micron-alumina (1.5 m² g^?1), respectively. Furthermore, the optimum solid content of the slips was determined as 35–45 and 70 wt.% for nano- and micron-alumina, respectively.     

Plasma-scan sintering of aluminosilicate sol–gel films

The high temperatures and velocities of plasma jets give them uniquely high heat transfer coefficients and the ability for extremely rapid heat transfer. These characteristics have been applied to use plasma scanning to sinter aluminosilicate films prepared by sol–gel processing. The critical thickness, up to which crack-free films can be obtained, was found to be significantly lower for plasma-scan sintering than for conventional furnace sintering. However, crack-free films above the critical thickness were produced by multiple dipping to produce individual layers below the critical thickness and plasma scanning after each dip. Multilayered aluminosilicate films deposited on steel substrates and plasma-scan sintered for 3 min at 600 °C showed the same microstructure and scratch resistance as that of conventionally furnace-sintered films after 60 min at 600 °C. A process model has been developed for the plasma-scan sintering process that can predict temperature profiles within the film–substrate system and form a basis for process control.     

Fabrication and properties of cordierite based glass/AlN composites by sol–gel and pressureless sintering

In this study, the effect of AlN content on the crystallization behavior of cordierite based glass, was firstly investigated. Results show that μ-cordierite appeared in the composites with high AlN content even at high temperatures, which implied that the AlN may broad the crystallization temperature range of μ-cordierite and depress the transformation of μ→α-cordierite. The crystallization temperature of α-cordierite was about 980 °C for the pure glass and the temperature increased with AlN content for composites, but the crystallization temperature of μ-cordierite had reverse trend. The composites owned excellent bending strength when the AlN content was 20 wt%. With increasing of AlN content, the dielectric loss was increased which was caused mainly by the structural loss and the appearance of μ-cordierite, but the dielectric constant had crosscurrent. It was observed that the composites were beneficial in producing LTCC material which can be highlighted with high strength, low shrinkage and good dielectric properties at 1 MHz.     

Synthesis and modification of silica-based epoxy nanocomposites with different sol–gel process enhanced thermal and mechanical properties

This research article describes the results of nano-silica composites filled with different epoxy contents containing nano-SiO₂ particles from (5–25 wt%). Reinforcing hybrid composites enhance thermal and mechanical properties to achieve vital and sustainable products. Silica-based nanocomposites with high purity were prepared and used for the surface modification of nanosized silica particles. The surface structure's composition and physical properties of modified nano-SiO₂ particles were characterized through Fourier transferred infrared spectrometer, X-ray photoelectron spectroscopy, thermogravimetric analyzer, and scanning electron microscopic. Silica-based nanocomposites were prepared by incorporating of modified nano-SiO₂ as an enhancing filler. The morphology of fracture surface and dynamic mechanical properties were investigated. Results showed that the silica-based epoxy nanocomposites are bearing a long chain structure that could improve the compatibility of silica nanocomposites with epoxy resin and contribute to a better dispersion state in the matrix, which enhanced the overall performance of epoxy-cured products.     

The effect of ceramic nanoparticles on tribological properties of alumina sol–gel thin coatings

Thin alumina coatings containing zirconia or alumina nanoparticles having diameter of ～20–30 nm were deposited by the sol–gel dip-coating process on silicon wafers. The mass content of nanoparticles in the alumina coating was fixed at 15% in relation to the theoretical mass of alumina matrix resulted from the amount of the applied precursor. Atomic force microscopy (AFM) was used to image the surface topography of as-made coatings and find out the wear level after frictional tests. Tribological tests were performed with the use of a microtribometer operating in the load range of 30–100 mN. It was found that the presence of α-alumina (corundum) or zirconia nanoparticles enhances the tribological performance of alumina layers annealed at 100 °C by decreasing the average wear rate by 20% and 63% for zirconia and corundum nanoparticles, respectively. No wear was observed for samples containing both types of nanoparticles annealed at 500 °C.     

Synthesis and characterization of boehmitic alumina coated graphite by sol–gel method

Non-wettability property makes graphite a good protecting material against the molten metal and/or slag. Properties like high oxidation potential between 600 and 1200 °C and non-wettability with water at room temperatures limits the usage of graphite in castable refractory applications. In this study, sol–gel method, which is a relatively cheaper process, was used. Boehmitic sol was obtained by hydrolyzing and peptiziting the alkoxide AIP (aluminum isopropoxide) used as alumina source. Then natural flake graphite was mixed with the boehmitic solution for coating of graphite. At 120 °C boehmitic sol coated graphite was dried and gelled. Then heat threaded at 550 °C for γ-Al₂O₃ transformation of boehmite. Products that obtained from the studies were characterized with FTIR and XRD tests. Alumina coated graphite samples were made by repeating the same steps and TG analysis were made to investigate the oxidation behaviour of the samples. Finally, SEM–EDS analyses were carried out to investigate the microscopic properties of the alumina coated graphite powders.     

Densification behavior and properties of alumina–chrome ceramics: Effect of TiO2

Highly dense alumina–chrome bodies with low porosity are usually used as corrosion and thermal resistant refractories. Alumina–chrome refractory with molar ratio 1:1 was developed using chemical grade hydrated alumina and chromium (III) oxide by conventional sintering route. Batch materials were attrition milled, isostatically pressed and sintered in the temperature range from 1000 °C to 1700 °C with 2 h soaking at peak temperature. Phase development of the sintered materials with temperature was studied by X-ray diffraction. Sintering temperature, sintering condition and addition of sintering aid (TiO₂) have immense effect on the densification of the alumina–chrome refractory. Highly dense alumina–chrome refractory with almost nil apparent porosity was developed at 1500 °C in reducing atmosphere. Flexural strength of the sintered materials at room temperature and at 1200 °C was also measured. 1 wt% TiO₂ gives the optimum result with respect to densification and flexural strength.     

Effects of formulation properties on sol–gel behavior of chitosan/glycerolphosphate hydrogel

Chitosan solution containing glycerolphosphate disodium salt (Gp) is an injectable thermosensitive in situ gel-forming system which undergoes sol–gel transition under certain physiological pH and temperature conditions. When a drug-incorporated chitosan/Gp solution is injected into the body, it forms a three-dimensional gel at 37 °C, which allows the drug to be released in a sustained manner. This hydrogel can be used as a drug delivery system for prolonged release of peptides and glycopeptides. The objective of this work was to investigate the effect of different excipients on the sol–gel behavior of this thermosensitive hydrogel. Chitosan polymeric solutions (2 % w/v) containing Gp and different excipients, such as hydroxypropyl methyl cellulose (HPMC), polyethylene glycol (PEG) with two different molecular weights (PEG200 and PEG1000), and poloxamer (F127) in various concentrations, were prepared, and the pH, sol–gel transition time, and syringeability of the final solutions were evaluated. The obtained results point to HPMC as the best additive for chitosan/Gp solutions in developing an in situ gel-forming drug delivery system with optimum gelling time. A significant decrease was noted in the sol-to-gel transition time (from 90 to 60 s) when HPMC was added to the system. This may have been due to the HPMC structure which acted as a viscosity-enhancing and gel-promoting agent. The in vitro release of vancomycin hydrochloride from chitosan/Gp/HPMC hydrogel was also studied. Vancomycin release studies showed a sustained release profile for over 20 days. It can be concluded that combining chitosan/Gp and HPMC is a promising strategy for preparing a thermally reversible in situ gel-forming delivery system with an optimized gelation time.     

Preparation of alumina ultrafine powders through acrylamide,starch and glutaric dialdehyde mediated sol–gel method

Ultrafine alumina powders were synthesized through acrylamide (AM), starch and glutaric dialdehyde mediated aqueous sol–gel process, respectively. Sol and gel formed gradually during drying of the solution due to polymerization reaction between functional groups. The used AM, starch and glutaric dialdehyde could be applied to form perfect matrix for the entrapment of metal ions, giving rise to ultrafine crystalline alumina particles during heating treatment. Al₂O₃ nanoparticles with γ crystalline phase were obtained via heating treatment of the dried precursor in air. Then the γ phase transforms to α phase and pure α-Al₂O₃ powders could be obtained when the heating temperature was 1473 K. Our results provide a new way of aqueous sol–gel process.     

A novel approach for preparation of dense TiC–SiC nanocomposites by sol–gel infiltration and spark plasma sintering

Dense TiC–SiC nanocomposite ceramics were prepared by infiltration of porous TiC scaffolds with a SiOC sol, followed by spark plasma sintering (SPS). The porous nano TiC scaffold was first synthesized by direct carbothermal reduction of a monolithic TiOC precursor obtained from a controlled sol–gel process. The TiC scaffold was infiltrated with a SiOC sol and then the sample was aged in a container for 48 h at 80 °C to convert the sol into gel. After this, the sample was heated at 550 °C to remove the organic components and then 1350 °C to convert the SiOC gel to SiC by carbothermal reduction reaction. The cycle of the infiltration and carbothermal reduction was repeated several times to obtain relatively dense TiC–SiC composite samples. Dense TiC–SiC composite with a uniform nano-sized grain microstructure was obtained by spark plasma sintering at 1800 °C for 5 min under 40 MPa uniaxial pressure. Compared with conventional powder mixing methods, the sol–gel infiltration approach has shown distinct advantages of achieving dense TiC–SiC composites with uniform nano-sized grain structures.