Effect of sintering conditions on optical and mechanical properties of MgAl2O4/Al2O3 laminated transparent composite fabricated by spark-plasma-sintering (SPS) processing

To realize a high hardness in transparent MgAl₂O₄, the MgAl₂O₄/Al₂O₃ laminated composite was fabricated by a one-step spark-plasma-sintering (SPS) method. By sintering at a temperature of 1225 °C for 10 min and at a heating rate of ≤ 10 °C/min under a pressure of 300 MPa, the MgAl₂O₄/Al₂O₃ laminated composites can attain a high hardness with maintaining the wide band transparency. The in-line and IR transmission were ～50 % at the visible wavelength of 500 nm and >77 % at the wavelength of 4 μm, respectively. The Vickers hardness measured on the surface of the Al₂O₃ layer perpendicular to the MgAl₂O₄/Al₂O₃ stacking exhibited 29 GPa, which is higher than those of the monolithic Al₂O₃ (26.6 GPa) and MgAl₂O₄ (17.2 GPa). The wide band transparency and mechanical properties can be realized by simultaneously attaining smaller grain sizes and higher densities of both the MgAl₂O₄ and Al₂O₃ phases in the laminated composite by optimizing the SPS conditions.     

Evolution of microstructure,mechanical, and optical properties of Y2O3-MgO nanocomposites fabricated by high pressure spark plasma sintering

A high-pressure spark plasma sintering (SPS) process was applied for consolidating Y₂O₃–MgO nanocomposites. This approach enabled to fabricate a fully dense infrared (IR) transparent nanocomposites, which possess an average grain size of ∼70 nm and high hardness, at a relatively low sintering temperature of 1130 °C under a high pressure of 300 MPa. The light transmittance was improved with increasing pressure and reached to the maximum transmittance of 64.5% at a wavelength of 0.2–1.6 μm owing to the fine-grained microstructure. The Vickers hardness exhibited 16.6 ± 0.7 GPa for the grain size of 74 nm, which is significantly higher than that of the sub-micro grains obtained at a conventional sintering pressure of 70 MPa (11.9 ± 0.8 GPa). The hardness rigorously followed the Hall–Petch relationship, that is, it is enhanced with a reduction of the grain size. Successful fabrication of the high-performance Y₂O₃–MgO nanocomposites indicates that the nanopowder processing followed by the high-pressure sintering process can be applied for fabricating fully dense fine-grained nanocomposites with excellent optical and mechanical properties.     

Influence of microstructure control on optical and mechanical properties of infrared transparent Y2O3-MgO nanocomposite

Among many kinds of infrared transparent ceramics, the Y₂O₃-MgO nanocomposite is one of the most promising candidates to meet the requirements of excellent IR transparency and strength. Since this nanocomposite has a large difference in refractive index between its two phases, minimizing the grain size is important to obtain transparency in the near-infrared region. The microstructure of a sintered body depends on the initial particles. We studied the effect of the microstructure of Y₂O₃-MgO nanocomposite on the optical and mechanical characteristics. Uniform and fine Y₂O₃-MgO nanoparticles can be synthesized via the glycine-nitrate process with optimum conditions. Grain coarsening was suppressed by using the hot-press method, through which small grains with enhanced transmittance and hardness was produced. The correlations between the optical properties and the sintering temperature were further investigated. The results indicate that optimized powder synthesis and sintering conditions are required to obtain Y₂O₃-MgO nanocomposites with outstanding mechanical and optical performance.     

Influence of sol-gel derived ZrB2 additions on microstructure and mechanical properties of SiBCN composites

A simple method for introducing ZrB₂ using sol-gel processing into a SiBCN matrix is presented in this paper. Zirconium n-propoxide (ZNP), boric acid and furfuryl alcohol (C₅H₆O₂) (FA) were added as the precursors of zirconia, boron oxide and carbon forming ZrB₂ dispersed in a SiBCN matrix. SiBCN/ZrB₂ composites with different contents of ZrB₂ (5, 10, 15, and 20 wt%) were formed at 2000 °C for 5 min by spark plasma sintering (SPS). The microstructures were carefully studied. TEM analysis showed that the as formed ZrB₂ grains were typically 100–500 nm in size and had uniform distribution. HRTEM revealed clean grain boundaries between ZrB₂ and SiC, however, a separation of C near the SiC boundary was observed. The flexural strength, fracture toughness, Young's modulus and Vicker's hardness of composites all improved with the ZrB₂ contents and SiBCN matrix containing 20 wt% of ZrB₂ could reach 351±18 MPa, 4.5±0.2 MPa m^1/2, 172±8 GPa and 7.2±0.2 GPa, respectively. The improvement in fracture toughness can be attributed to the tortuous crack paths due to the presence of reinforcing particles.     

Effect of Y2O3-stabilized ZrO2 whiskers on the microstructure,mechanical and wear resistance properties of Al2O3 based ceramic composites

The aim of this study was to improve the mechanical properties of Al₂O₃ ceramics by the addition of Y₂O₃-stabilized ZrO₂ whiskers (designated as Al₂O₃/YSZ_W composite) through the flux method and hot-pressing technology. The effect of YSZ_W content on their microstructure, phase composition and transformability, mechanical properties, and wear resistance was systematically investigated. The Al₂O₃/YSZ_W composites containing 10 wt% YSZ_W exhibited the best mechanical performance, including the highest content of YSZ_W tetragonal phase and transformability as well as the largest values in their relative density (99.5%), hardness (1969 HV), fracture toughness (9.57 MPa m^1/2) and flexural strength (855 MPa). The strengthening and toughening of the Al₂O₃/YSZ_W composites were attributed to the YSZ_W tetragonal-monoclinic phase transformation as well as the whiskers reinforcing effect. Furthermore, the Al₂O₃/YSZ_W composites also showed the highest friction and wearing properties.     

Effect of Ge on microstructure and mechanical properties of Ti3SiC2/Al2O3 composites

Owing to the good physicochemical compatibility and complementary mechanical properties of Ti₃SiC₂ and Al₂O₃, Ti₃SiC₂/Al₂O₃ composites are considered as ideal structural materials. However, TiC and TiSi₂ typically coexist during the synthesis of Ti₃SiC₂/Al₂O₃ composites through an in-situ reaction, which adversely affects the mechanical properties of the resulting composites. In this study, Ti₃SiC₂/Al₂O₃ composites were prepared via in-situ hot pressing sintering at 1450 °C. Ge, which was used as a sintering aid, improved the purity and mechanical properties of the Ti₃SiC₂/Al₂O₃ composites. This is because Ge replaced some of the Si atoms to compensate the evaporation loss of Si to form Ti₃(Si_1-xGe_x)C₂, which showed a crystal structure similar to that of Ti₃SiC₂. Furthermore, the molten Ge accelerated the diffusion reaction of the raw materials, increasing the overall density of the Ti₃SiC₂/Al₂O₃ composites. The optimum Ge amount for improving the mechanical properties of the composites was found to be 0.3 mol. The flexural strength, fracture toughness, and microhardness of the composite with the optimum Ge amount were 640.2 MPa, 6.57 MPa m^1/2, and 16.21 GPa, respectively. The formation of Ti₃(Si_1-xGe_x)C₂ was confirmed by carrying out X-ray diffraction, energy dispersive spectroscopy, and transmission electron microscopy analyses. A model crystal structure of Ti₃(Si_1-xGe_x)C₂ doped with 0.3 mol Ge was established by calculating the solid solubility of Ge.     

Effect of milling type on the microstructural and mechanical properties of W-Ni-ZrC-Y2O3 composites

This study reports the effect of milling type on the microstructural, physical and mechanical properties of the W-Ni-ZrC-Y₂O₃ composites. Powder blends having the composition of W-1 wt% Ni-2 wt% ZrC-1 wt% Y₂O₃ were milled at room temperature for 12 h using a Spex™ 8000D Mixer/Mill or cryomilled in the presence of externally circulated liquid nitrogen for 10 min using a Spex™ 6870 Freezer/Mill or sequentially milled at room temperature and cryogenic condition. Then, powders were compacted in a hydraulic press under a uniaxial pressure of 400 MPa and green bodies were sintered at 1400 °C for 1 h under Ar/H₂ atmosphere. Phase and microstructural characterization of the milled powders and sintered samples were performed using X-ray diffractometer (XRD), TOPAS software, scanning electron microscope/energy dispersive spectrometer (SEM/EDS), X-ray fluorescence (XRF) spectrometer and particle size analyzer (PSA). Archimedes density and Vickers microhardness measurements, and sliding wear tests were also conducted on the sintered samples. The results showed that sequential milling enables the lowest average particle size (214.90 nm) and it is effective in inhibiting W grain coarsening during sintering. The cryomilled and sintered composite yielded a lower hardness value (5.80±0.23 GPa) and higher wear volume loss value (149.42 µm³) than that of the sintered sample after room temperature milling (6.66±0.39 GPa; 102.50 µm³). However, the sequentially milled and sintered sample had the highest relative density and microhardness values of 95.09% and 7.16±0.59 GPa and the lowest wear volume loss value of 66.0 µm³.     

Effect of Fe2O3 doping on color and mechanical properties of dental 3Y-TZP ceramics fabricated by stereolithography-based additive manufacturing

In this study, iron(III) oxide (Fe₂O₃)-doped zirconia (3Y-TZP) ceramics with desirable mechanical and color properties for dental restorations were fabricated by stereolithography-based additive manufacturing. Six zirconia ceramic paste specimens with high solid loading (58 vol%) and reasonably low viscosity were prepared according to doped content of Fe₂O₃ (0–0.14 wt%). Zirconia ceramics were fabricated using commercial stereolithography three-dimensional printer and sintered at 1500 °C for 4 h to obtain final dense parts with a relative density of above 99%. Effects of Fe₂O₃ doping on microstructure, mechanical properties, and color of 3Y-TZP ceramics were investigated. Results indicate that Fe₂O₃ exhibited little effect on the shrinkage and density of colored ceramics compared to uncolored ceramics. Average grain size of 3Y-TZP ceramics sintered at 1500 °C increased with increasing content of Fe₂O₃. X-ray diffraction analysis showed that tetragonal phase was dominant phase structure of white and colored 3Y-TZP ceramics, and monoclinic phase increased with increasing Fe₂O₃ content. Compared to uncolored specimens, Fe₂O₃ exhibited negative effects on three-point flexural strength (mean > 879.70 MPa), Vickers hardness (mean > 12.14 GPa), and indentation fracture toughness (mean > 4.23 MPa m^1/2) of the colored specimens. With the increase in the content of Fe₂O₃ from 0 to 0.14 wt%, L* (black–white index) value decreased from 83.39 to 79.54, a* (green–red index) value increased from −2.28 to −0.74, and b* (blue–yellow index) value increased from 1.15 to 17.94. Chromaticity (L*, a*, b*) fell within the range of natural tooth color, indicating that it is suitable for dental application because of its color compatibility with natural teeth. In addition, the transmittance slightly decreased with increasing Fe₂O₃ content. Thus, Fe₂O₃-doped 3Y-TZP ceramics can be used as potential candidates for aesthetic dental restoration materials.     

Effect of MgF2 addition on sinterability and mechanical properties of fluorapatite ceramic composites fabricated by wollastonite and phosphate glass

In this paper, we successfully report the design and synthesis of fluorapatite ceramic composites using phosphate glass and wollastonite as raw materials via a simple sintering method. The effects of MgF₂ additives in phase composition, microstructure, densification, and mechanical properties are investigated at various temperatures from 600 °C to 900 °C, and characterized by SEM/EDS, XRD, FTIR, linear shrinkage and water absorption, flexural strength analysis. It shows that the densification and mechanical behavior of composites increase with both the sintering temperature and MgF₂ content. Especially, the sample SCPF-7 exhibits the highest densification and optimal mechanical properties at 900 °C. At these conditions, the water absorption of fluorapatite ceramic composite is less than 0.20%, and the flexural strength is over 70 MPa. For the microstructure analysis, the formation of fluorapatite with a rod-like microstructure is enhanced with the increase of MgF₂ content. The amelioration of these properties is due to the formation of a new phase which helps to the formation of compact microstructure. The findings in this work provide a feasible strategy for the preparation of fluorapatite ceramic composites from available phosphate glass and wollastonite at a lower temperature.     

Effect of milling ball size on the densification and optical properties of transparent Y2O3 ceramics

In this study, we report highly transparent Y₂O₃ ceramics fabricated by hot-pressing only at 1500 °C without a HIP treatment, featuring in-line transmittance levels of 77% and 84% at a wavelength of 400 and 1100 nm, respectively with the grain size suppressed to 710 nm. The effect of the ball size during the grinding of Y₂O₃ powders on the correlation between the thus-prepared Y₂O₃ powders and the optical properties of the hot-pressed samples is demonstrated for the first time. With a decrease in the diameter of the ZrO₂ balls from 5 mm to 1 mm, the milling efficiency was enhanced and admirable transparency of Y₂O₃ was attained at a short milling time. However, several micron-sized pores remained in the transparent specimens prepared with 1 mm balls, originating from the inhomogeneously packed region of the green body. Finally, the 2 mm was found to be optimum for obtaining a fine-grained and pore-free microstructure with the best in-line transmittance of Y₂O₃ ceramics.     

Effect of Y2O3 on the structural,optical and radiation shielding properties of transparent Na-rich borate glass with diluted and fixed Fe2O3

We study the impact of yttrium oxide (Y₂O₃) on the optical properties of iron-doped borate glasses. A series of borate glasses, with a diluted and constant amount of Fe₂O₃, doped with various amounts of Y₂O₃ (labeled as BNaFeY-glasses) was prepared and studied. The impact of Y₂O₃ doping on the optical transitions of BNaFeY-glasses was studied by analyzing the optical absorption spectra. The presence of Fe cations, with their Fe³⁺ state, leads to the appearance of absorption in the ultraviolet region. Furthermore, the optical transmittance spectra proved the transparency of all BNaFeY-glasses. Moreover, the transmittance of the sample with the highest Y₂O₃ content is about 93 % within the visible range. Because of the diluted Fe content within BNaFeY-glasses, the five absorption bands of Fe are not observed. So, these bands are detected by magnifying the spectra within the visible region. These bands are labeled ?₁, ?₂, ?₃, ?₄ and ?₅ at wavelengths 454.5, 518.4, 652.5, 707 and 808 nm respectively. These bands were used to calculate the crystal field splitting (10Dq) for all BNaFeY-glasses. The outstanding 10Dq increment with further Y₂O₃ doping was explained in terms of more interactions between Fe cations and their surroundings. On the other side, the shielding parameters were considered to examine the competence of these transparent glasses against nuclear radiation. We found that the sample doped with the highest amount of Y₂O₃ has the highest linear attenuation coefficient and the lowest half-value layer (HVL). From the HVL results, we need a thickness of 3.646 cm from the sample with 5 mol% of Y₂O₃ to get protection from 50% of the photons with energy of 0.662 MeV, and this thickness is increased to 5.137 cm when the energy is 1.333 MeV.     

Microstructure and mechanical properties of CaAl12O19 reinforced Al2O3-Cr2O3 composites

Al₂O₃-Cr₂O₃ refractories have excellent slag corrosion resistance and can adapt to the oxidation/reduction atmosphere in the smelting reduction ironmaking furnace. However, Al₂O₃-Cr₂O₃ refractories have poor mechanical properties and sintering properties. In order to improve the mechanical properties of Al₂O₃-Cr₂O₃ materials, the CaAl₁₂O₁₉ reinforced Al₂O₃-Cr₂O₃ composites were prepared by pressureless sintering process, and the influences of CaO content on the sintering properties, mechanical properties, and microstructure evolution of the composites were studied. The results show that a small amount of CaO can significantly improve the compactness of the composites, which is mainly due to the formed sheet-like CA6 fill the gap between the solid solutions, and reduces the porosity of the composites. In addition, the sheet-like CA6 makes the connection between solid solutions closer, and the intergranular fracture gradually transforms into a mixed mode of intergranular and transgranular fracture. The best mechanical propertie is observed at S4 with the CaO content of 2 wt.%. Compared with sample S0 without CaO, the hardness, compressive strength and flexural strength of the S4 were increased by 35.19 %, 49.69 %, and 68.34 %, respectively. The addition of excessive CaO will deteriorate the mechanical properties of the composites, because the formation of a large number of layered CA6 increases the porosity of the composites. Furthermore, a small amount of CaO addition can significantly improve the thermal shock resistance of the composites. After 10 and 20 thermal shock cycles, the strength loss rates of S4 are only 5.83 % and 8.74 %, respectively.     

Effect of Y2O3 content on the microstructural characteristics and the mechanical and thermal properties of Yb-doped SiAlON ceramics

SiAlON ceramics are primarily employed in ceramic cutting tools, which exploit their stable physical properties in high-temperature cutting environments due to their excellent mechanical properties. Here, Yb/Y-co-doped SiAlON ceramics are prepared by adding Yb and Y rare-earth (RE) ions in the RE_xSi_12-(m+n)Al_m+nO_nN_16-n (m = 0.4, n = 1.0) composition. Yb₂O₃, the RE oxide, is the main sintering additive. For RE_x composition design with (Yb_1-y + Y_y)_x, Yb₂O₃ is replaced by Y₂O₃ (y = 0.00, 0.25, 0.50, 0.75, 1.00). While Yb₂O₃ has excellent high-temperature stability, it is limited by its microstructural characteristics, that is, the β-SiAlON morphology and limited fracture toughness due to the small cation sizes. Thus, the changes in the above properties are investigated for various Y₂O₃ additive contents substituting for Yb₂O₃. The average grain width decreases, and the equiaxed β-SiAlON grains are elongated with increasing Y₂O₃ content. Regarding the mechanical properties, the hardness and fracture toughness are evaluated using the indentation fracture method. The hardness decreases with increasing Y₂O₃ content; however, the fracture toughness exhibits a significant increase (～53.6%) from 4.6 to 7.0 MPa?m^1/2. Regarding crack propagation, intergranular fracture is mainly observed in the Yb/Y-co-doped SiAlON ceramics, whereas transgranular fracture is primarily observed in the Yb-single-doped SiAlON ceramic. Y₂O₃ substitution increases the α/β-SiAlON phase ratio, and the grain boundary phase exhibits increasing vitrification with increasing Y₂O₃ content. Moreover, the thermal properties of the Yb/Y-co-doped compositions are analyzed and discussed regarding intrinsic properties such as phonon scattering. The microstructural characteristics and improved fracture toughness derived from the Yb/Y-co-doped system designed in this study suggest considerable potential for the future composition design of ceramic cutting tools.     

Mechanical and dielectric properties of spark plasma sintered Si3N4/SiO2/Eu2O3 composite

In this work, effect of Eu₂O₃ (by 0, 3, 5, and 7 wt%) on mechanical and dielectric properties of Si₃N₄–SiO₂ composites (denoted by E0, E3, E5, E7) was studied. Samples were sintered by spark plasma at 1750 °C - 15 min by 100 °C/min heating rate and 40 MPa pressure under a vacuum atmosphere. The SEM micrographs confirmed the β-Si₃N₄ rod-shaped grains growth. The α to β phase transformation was completed in samples. The E5 and E7 samples have about 180.8 MPa flexural strength due to β-Si₃N₄ rod-shaped grains and increased grain aspect ratio compared to other samples. With the increase of Eu₂O₃ additive, due to an increase in grain size and β phase concentration the average dielectric constant and dielectric loss at 10 GHz frequency growth from 6.6 to 8 and from 0.125 to 0.160, respectively. High hardness values due to the dissolution, diffusion, and precipitation mechanism, and the α phase concentration was developed in these samples.     

Effects of ZrO2-La2O3 co-addition on the microstructural and optical properties of transparent Y2O3 ceramics

Commercial Y₂O₃ powder was used to fabricate Y₂O₃ ceramics sintered at 1600 °C and 1800 °C with concurrent addition of ZrO₂ and La₂O₃ as sintering aids. One group with different contents of La₂O₃ (0–10 mol%) with a fixed amount of 1 mol% ZrO₂ and another group with various contents of ZrO₂ (0–7 mol%) with a fixed amount of 10 mol% La₂O₃ were compared to investigate the effects of co-doping on the microstructural and optical properties of Y₂O₃ ceramics. At low sintering temperature of 1600 °C, the sample single doped with 10 mol% La₂O₃ exhibits much denser microstructure with a few small intragranular pores while the samples with ZrO₂ and La₂O₃ co-doping features a lot of large intergranular pores leading to lower density. When the sintering temperature increases to 1800 °C, samples using composite sintering aids exhibit finer microstructures and better optical properties than those of both ZrO₂ and La₂O₃ single-doped samples. It was proved that the grain growth suppression caused by ZrO₂ overwhelms the acceleration by La₂O₃. Meanwhile, 1 mol% ZrO₂ acts as a very important inflection point with regard to the influence of additive concentration on the transmittance, pore structure and grain size. The highest in-line transmittance of Y₂O₃ ceramic (1.2 mm in thickness) with 3 mol% of ZrO₂ and 10 mol% of La₂O₃ sintered at 1800 °C for 16 h is 81.9% at a wavelength of 1100 nm, with an average grain size of 11.2 µm.     

Effect of composition on phase assemblage,microstructure, mechanical and optical properties of Mg-doped sialon

Mg-doped sialon (Mg_m/2Si_12−m−nAl_m+nO_nN_16−n) ceramics with different compositions of m = 2n = 0.6, 0.84, 1.0, 1.2, 1.6 were hot pressed at 1850 °C for 1 h. Phase assemblage, microstructure, mechanical and optical properties of these samples were investigated. All samples achieved/approached full densification. However, the densification of Mg-doped sialon ceramics with higher MgO/AlN content becomes more difficult. Additionally, the anisotropic growth of β-sialon grains was significantly inhibited. The unique characteristics of Mg-doped sialon ceramics intrinsically derive from the formation of Mg-containing AlN polytypoids, which consumed most of the high-temperature liquid. Furthermore, their high stability at high temperatures accounts for the difficulty in preparing single-phase Mg-α-sialon., The hardness of these samples gradually increases while indentation fracture toughness gradually decreases with increasing m = 2n value. Due to little residual glassy phase, high infrared transparency/translucency was more readily achieved in Mg-doped sialon. The m = 1.2 sample possesses the maximum transmittance of ∼50% at ∼2 μm.     

Dental zirconia fabricated by stereolithography: Accuracy,translucency and mechanical properties in different build orientations

Additive manufacturing (AM) zirconia shows excellent prospects for use in clinical applications. In this work, AM zirconia samples were fabricated in horizontal (H) and upright (U) fashion using a stereolithography appearance (SLA) system. The dimensional accuracy, density, translucency, surface quality, flexural strength and fracture toughness (K_Ic) of the samples were then assessed. AM zirconia fabricated in a H fashion shows excellent dimensional accuracy. Samples fabricated in a U fashion exhibit a higher density (relative density 95.4%) and translucency (4.393), but H group samples exhibit a higher K_Ic value (12.635 ± 1.372 MPa m^1/2). The flexural strengths of the samples were measured and the values were compared according to their different build orientations, surface quality and fracture modes. Manual defects that arose in the samples as a result of their separation from the build platform in which they were made were found to lead to samples with irregular surface morphologies and increased surface roughness. However, this type of defect does not affect the flexural strength of samples fabricated in a H fashion. Polished-H samples that fracture from the stress concentration area exhibit the highest flexural strength (1151.08 ± 166.41 MPa) amongst all the samples prepared in this work. However, the flexural strength of the samples prepared in a U fashion is obviously low, even after polishing (225.44 ± 46.10 MPa). The Weibull characteristic strengths and Weibull moduli of the as-sintered samples are 920.22 MPa and 6.50 for H and 219.59 MPa and 7.99 for U, respectively. Overall, it was found that the dimensional accuracy, density, translucency, surface quality and mechanical properties of materials vary according to their different build orientations.     

Microstructure and mechanical properties of ZTA composites fabricated by oscillatory pressure sintering

The influence of sintering temperature on the microstructure and mechanical properties of Al₂O₃?20 wt% ZrO₂ composites fabricated by oscillatory pressure sintering (OPS) was investigated by means of X-ray diffraction, scanning electron microscopy, three-point bending test and Vickers indentation. Results were compared to specimens obtained by conventional hot pressing (HP) under a similar sintering schedule. The optimum oscillatory pressure sintering temperature was found to be 1600 °C; almost fully dense materials (99.94% of theoretical density) with homogeneous microstructure could be achieved. The highest flexural strength, fracture toughness and hardness of such composites reached 1145 MPa, 5.74 MPa m^1/2 and 19.08 GPa when sintered at 1600 °C, respectively. Furthermore, the oscillatory pressure sintering temperature could be decreased by more than 50 °C as compared with the HP method, OPS favouring enhanced grain boundary sliding, plastic deformation and diffusion in the sintering process.     

Effects of Pr6O11 on the microstructure and mechanical properties of Ti/Al2O3 composites prepared by pressureless sintering

Ti/Al₂O₃ composites with different volume percentages of Pr₆O₁₁ added (0–12.0  vol.%) were prepared by pressureless sintering at 1600 °C for 1.5 h. The influences of Pr₆O₁₁ on the composition, microstructure and mechanical properties of the composites were characterized and investigated. The results showed that Pr₆O₁₁ could promote the sintering of the composites by generating some new interfacial reaction products, such as AlTiO₂, Pr₂Ti₂O₇ and PrAlO₃. Pr₆O₁₁ could also inhibit the production of TiAl and Ti₃Al by the same mechanism. Additionally, Pr₆O₁₁ changed hexagonal alumina to tetragonal alumina. The latter could improve the mechanical properties of the composites by the effects of crack deflection and particle pullout when it was present in proper amounts. Composites showed satisfactory comprehensive properties when the content of Pr₆O₁₁ was no more than 3.0 vol.%.